Investigation on the Modeling of Tire Rotating Using Computational Fluid Dynamics

Author(s):  
Gen Fu ◽  
Alexandrina Untaroiu

Abstract Fuel efficiency is very important when designing new vehicles. There is a continuous demand for lower fuel cost to customers. Many researchers have started to investigate the aerodynamics of tires. Since the experimental approaches are time consuming and costly, numerical methods have been developed to model the air flow around the tire. One of the challenges for modeling the tire is rotating boundary and contact patch. In the CFD model, both rotating and tire deformation have to be considered to get accurate predictions. However, most of the current methods neglect the tire deformation and contact patch. Therefore, in this study, three modeling approaches are compared for the modeling of tire rotation. They include rotating wall, multiple reference frame and sliding mesh. In CFD simulation, another challenge is mesh generation due to the sharp edge and large curvature around the contact patch. In order to generate mesh efficiently. A hybrid mesh which combines hex elements and polyhedral elements is used in this study. In addition, three different tire designs are investigated, including smooth tire, smooth tire with grooves and grooved tire with open rim. The results show that tire with open rim has the highest drag. Sliding mesh provides the most accurate predictions regarding of aerodynamic drag.

Author(s):  
Gen Fu ◽  
Alexandrina Untaroiu

Abstract Fuel efficiency becomes very important for new vehicles. Therefore, improving the aerodynamics of tires has started to receive increasing interest. While the experimental approaches are time consuming and costly, numerical methods have been employed to investigate the air flow around tires. Rotating boundary and contact patch are important challenges in the modeling of tire aerodynamics. Therefore, majority of the current modelling approaches are simplified by neglecting the tire deformation and contact patch. In this study, a baseline CFD model is created for a tire with contact patch. To generate mesh efficiently, a hybrid mesh, which combines hex elements and polyhedral elements, is used. Then, three modeling approaches (rotating wall, multiple reference frame and sliding mesh) are compared for the modeling of tire rotation. Additionally, three different tire designs are investigated, including smooth tire, grooved tire and grooved tire with open rim. The predicted results of the baseline model agree well with the measured data. Additionally, the hybrid mesh show to be efficient and to generate accurate results. The CFD model tends to over predict the drag of a rotating tire with contact patch. Sliding mesh approach generated more accurate predictions than the rotating wall and multiple reference frame approaches. For different tire designs, tire with open rim has the highest drag. It is believed that the methodology presented in this study will help in designing new tires with high aerodynamic performance.


Author(s):  
Krishnaswamy Mahadevan ◽  
Fred Barez ◽  
Ernie Thurlow ◽  
Davood Abdollahian

Automotive industry in continuously expected to produce more fuel-efficient vehicles. Increasing fuel prices and environmental concerns such as emission of CO2 are two areas in vehicle design improvement. There are multiple factors that affect the fuel economy such as rolling resistance, aerodynamic drag, and weight of the vehicle. As the speed of the vehicle increases, aerodynamic drag force becomes the dominating factor affecting the fuel consumption. This aerodynamic drag is a result of the low-pressure region created at the rear end of the vehicle. This low-pressure region is due to the relative square shape of the vehicle at the rear end which generates vortices. This project aims to investigate the effects of an underbody in reducing the aerodynamic drag forces and its effects on fuel usage. The underbody in vehicles is one such area in improving the aerodynamics of a vehicle which can have an impact on overall drag force. Various underbody geometry modifications were carried out on a 3D model of Fiat 500 Electric and Gasoline versions to simulate the effect of underbody geometry on fuel consumption using the CFD simulation tool ANSYS Fluent. It was concluded that the underbody of vehicle influences the overall aerodynamic drag by 20%. Underbody geometry modification helps in reducing the fuel consumption by decreasing the overall aerodynamic drag of the vehicle.


2021 ◽  
Vol 11 (9) ◽  
pp. 3934
Author(s):  
Federico Lluesma-Rodríguez ◽  
Temoatzin González ◽  
Sergio Hoyas

One of the most restrictive conditions in ground transportation at high speeds is aerodynamic drag. This is even more problematic when running inside a tunnel, where compressible phenomena such as wave propagation, shock waves, or flow blocking can happen. Considering Evacuated-Tube Trains (ETTs) or hyperloops, these effects appear during the whole route, as they always operate in a closed environment. Then, one of the concerns is the size of the tunnel, as it directly affects the cost of the infrastructure. When the tube size decreases with a constant section of the vehicle, the power consumption increases exponentially, as the Kantrowitz limit is surpassed. This can be mitigated when adding a compressor to the vehicle as a means of propulsion. The turbomachinery increases the pressure of part of the air faced by the vehicle, thus delaying the critical conditions on surrounding flow. With tunnels using a blockage ratio of 0.5 or higher, the reported reduction in the power consumption is 70%. Additionally, the induced pressure in front of the capsule became a negligible effect. The analysis of the flow shows that the compressor can remove the shock waves downstream and thus allows operation above the Kantrowitz limit. Actually, for a vehicle speed of 700 km/h, the case without a compressor reaches critical conditions at a blockage ratio of 0.18, which is a tunnel even smaller than those used for High-Speed Rails (0.23). When aerodynamic propulsion is used, sonic Mach numbers are reached above a blockage ratio of 0.5. A direct effect is that cases with turbomachinery can operate in tunnels with blockage ratios even 2.8 times higher than the non-compressor cases, enabling a considerable reduction in the size of the tunnel without affecting the performance. This work, after conducting bibliographic research, presents the geometry, mesh, and setup. Later, results for the flow without compressor are shown. Finally, it is discussed how the addition of the compressor improves the flow behavior and power consumption of the case.


Author(s):  
Priyank Kothari

Abstract: Aerodynamic drag is the force that opposes an object’s motion. When a vehicle no matter the size, is designed to allow air to move fluidly over its body, aerodynamic drag will have less of an impact on its performance and fuel economy. Heavy trucks burn a significant amount of fuel as to overcome the air resistance. More than 50% of an 18-wheeler’s fuel is spent reducing aerodynamic drag on the highways. Keywords: Aerodynamics, Heavy vehicles, ANSYS, Aerodynamic Drag, Fuel efficiency.


2020 ◽  
Vol 8 (10) ◽  
pp. 744
Author(s):  
Yu-Hsien Lin ◽  
Xian-Chen Li

A computational fluid dynamics (CFD)-based simulation using a finite volume code for a full-appendage DARPA (Defense Advanced Research Projects Agency) SUBOFF model was investigated with a sliding mesh model in a multi-zone fluid domain. Unsteady Reynolds Averaged Navier–Stokes (URANS) equations were coupled with a Menter’s shear stress transport (SST) k-ω turbulence closure based on the Boussinesq approximation. In order to simulate unsteady motions and capture unsteady interactions, the sliding mesh model was employed to simulate flows in the fluid domain that contains multiple moving zones. The pressure-based solver, semi-implicit method for the pressure linked equations-consistent (SIMPLEC) algorithm was employed for incompressible flows based on the predictor-corrector approach in a segregated manner. After the grid independence test, the numerical simulation was validated by comparison with the published experimental data and other numerical results. In this study, the capability of the CFD simulation with the sliding mesh model was well demonstrated to conduct the straight-line towing tests by analyzing hydrodynamic characteristics, viz. resistance, vorticity, frictional coefficients, and pressure coefficients.


Author(s):  
G. Bella ◽  
V. K. Krastev

The need for reliable CFD simulation tools is a key factor for today’s automotive industry, especially for what concerns aerodynamic design driven by critical factors such as the engine cooling system optimization and the reduction of drag forces, both limited by continuously changing stylistic constraints. The Ahmed body [1] is a simplified car model nowadays largely accepted as a test-case prototype of a modern passenger car because in its aerodynamic behavior is possible to recognize many of the typical features of a light duty vehicle. Several previous works have pointed out that the flow region which presents the major contribution to the overall aerodynamic drag, and which presents severe problems to numerical predictions and experimental studies as well, is the wake flow behind the vehicle model. In particular, a more exact simulation of the wake and separation process seems to be essential for the accuracy of drag predictions. In this paper a numerical investigation of flow around the Ahmed body, performed with the open-source CFD toolbox OpenFOAM®, is presented. Two different slant rear angle configurations have been considered and several RANS turbulence models, as well as different wall treatments, have been implemented on a hybrid unstructured computational grid. Pressure drag predictions and other flow features, especially in terms of flow structures and velocity field in the wake region, have been critically compared with the experimental data available in the literature and with some prior RANS-based numerical studies.


Author(s):  
Michael E. Iden

U.S. freight railroads produce about 40 percent of freight gross ton-miles while consuming only about 1/20th of the total U.S. diesel fuel1. Compared to heavy-duty trucks, freight railroads have significant energy (and emissions) advantages including the low coefficient of friction of steel wheel-on-rail (compared to rubber tires-on-pavement) and multiple-vehicle trains. However, improved heavy-duty truck technologies are being federally-funded and developed which may create some challenges to freight rail’s long-standing environmental (and economic) advantage in certain transportation markets and corridors. This paper reviews U.S. freight rail fuel efficiency (measured in gallons of fuel per thousand gross ton-miles) from 1920 to 2015, using published records from the former Interstate Commerce Commission (ICC) archived and made available by the Association of American Railroads (AAR). All freight locomotive energy consumption (all types of coal, crude oil, electricity kilowatt-hours and diesel fuel) are converted into approximations of diesel gallons equivalent based on the nominal energy content of each locomotive energy type, in order to show the effect of transitioning from steam propulsion to diesel-electric prior to 1960 and the application of other new technologies after World War II. Gross ton-miles (rail transportation work performed) will similarly be tracked from historic ICC and AAR records. Annual U.S. freight rail fuel efficiency is calculated and plotted by dividing total calculated diesel gallons equivalent (DGe) consumed by gross (and by lading-only net) ton-miles produced. New technologies introduced since 1950 which have likely contributed to improvements in freight rail fuel efficiency (such as introduction of unit coal trains, distributed power, alternating current locomotives, etc) will also be discussed and assessed as to relative contribution to fuel efficiency improvements. The paper includes a discussion about U.S. freight rail fuel efficiency compared to heavy-duty truck fuel efficiency, with comments on projected improvements in heavy-duty truck technologies and fuel efficiency. A conclusion is that U.S. freight railroads and equipment suppliers need to be more aware of projected heavy-duty truck fuel efficiency improvements and their potential for erosion of some aspects of traditional railroad competitiveness. Numerous suggested action plans are discussed, with particular focus on reducing the aerodynamic drag (a delta velocity-squared factor in train resistance and power requirement) of double-stack container trains. Last, this paper discusses possible courses of action for U.S. freight railroads to achieve fuel efficiency improvements greater than the historic ∼1 percent improvement achieved over the past 50 years. If freight rail is to remain economically competitive vis a vis heavy duty trucking, railroads will have to identify, evaluate and implement new technologies and/or new operating practices which can help them achieve fuel efficiency improvements matching (or exceeding) those projected for heavy trucks over the next 7-to-12 years. A specific example for improving fuel efficiency of double-stack container trains is discussed. Failure to address the future of freight rail fuel efficiency is likely not an option for U.S. railroads.


2014 ◽  
Vol 2014 ◽  
pp. 1-17 ◽  
Author(s):  
Shubham Singh ◽  
M. Zunaid ◽  
Naushad Ahmad Ansari ◽  
Shikha Bahirani ◽  
Sumit Dhall ◽  
...  

CFD simulations using ANSYS FLUENT 6.3.26 have been performed on a generic SUV design and the settings are validated using the experimental results investigated by Khalighi. Moreover, an add-on inspired by the concept presented by Englar at GTRI for drag reduction has been designed and added to the generic SUV design. CFD results of add-on model and the basic SUV model have been compared for a number of aerodynamic parameters. Also drag coefficient, drag force, mean surface pressure, mean velocities, and Cp values at different locations in the wake have been compared for both models. The main objective of the study is to present a new add-on device which may be used on SUVs for increasing the fuel efficiency of the vehicle. Mean pressure results show an increase in the total base pressure on the SUV after using the device. An overall reduction of 8% in the aerodynamic drag coefficient on the add-on SUV has been investigated analytically in this study.


2013 ◽  
Vol 774-776 ◽  
pp. 428-432
Author(s):  
Qian Qian Du ◽  
Xing Jun Hu ◽  
Qi Fei Li ◽  
Yu Kun Liu ◽  
Bo Yang

The rear characteristic angles of the passenger car in this study were defined as the inclination angle of rear window and the bottom inclination angle of aft based on the MIRA model. The numerical optimization method was used to analyze the influence of combined variation of two angles on the external flow field and the CD of the passenger car, in which we combined genetic algorithm with the CFD simulation to reduce aerodynamic drag by seeking the relatively optimal combination of two parameters above. The study reveals that when the combination of the inclination angle of rear window and bottom inclination angle of aft is 25oand 0.067o, the total pressure and streamline distribution in the flow fields of the MIRA model are improved greatly and the CD is reduced compared with the worst combination. This conclusion will have profound guiding significance in the aerodynamic design of the rear styling and shape of a car.


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