Effects of Co- and Counter-Rotating Inlet Distortions on a 5-Stage HP-Compressor

2002 ◽  
Author(s):  
Thomas Peters ◽  
Leonhard Fottner
Keyword(s):  
Axial Compressor ◽  
Rotating Stall ◽  
Sensor Data ◽  
Test Facility ◽  
Stall Inception ◽  
Rotation Direction ◽  
Inlet Distortion ◽  
Surge Margin ◽  
Counter Rotation ◽  
First Results

The HP-compressor of a twin-spool aero-engine experiences a rotating inlet distortion if a rotating stall in the upstream LP-compressor occurs. This may lead to HP-compressor instability like rotating stall or surge and has even more serious effects on the performance and behavior of the engine than rotating stall in the LP-compressor alone. Studies on compressor flow instabilities are carried out at the 5-stage HP-compressor Rig212, developed in the TurboUnion RB199 jet engine programme. In order to investigate rotating inlet distortions, the axial compressor test facility is equipped with a distortion generator rotating at high speeds in the compressor inlet duct. A disk with a sectorial total pressure loss screen simulates an upstream rotating stall. It produces a rotating inlet distortion with up to 65% of the compressor’s design speed in co- or counter-rotation direction. This paper extends the presentation of first results by Peters et al. [1] and covers both, co- and counter-rotating inlet distortions and their influence on the compressor surge margin. Hot-wire sensor data are analysed to investigate the stall inception process and the response of the compressor flow field to the excitation by the rotating inlet distortion. The experimental detection of aerodynamic eigenfrequencies of the compressor is compared with numerical results from a compressor model developed by Hu and Fottner [2].

Dynamic Characterization and Identification of Flow in a Blade Passage in Near-Stall Conditions of Axial Compressor Systems

2019 ◽  
Author(s):  
Eighdi Aung ◽  
Marco P. Schoen ◽  
Jichao Li
Keyword(s):  
Correlation Coefficient ◽  
Active Flow Control ◽  
Axial Compressor ◽  
Leading Edge ◽  
Rotating Stall ◽  
Operating Conditions ◽  
Sensor Data ◽  
Detection Methods ◽  
Operating Point ◽  
Stall Inception

Abstract Axial compressor systems are susceptible to unstable conditions near their optimal operating point. In particular, rotating stall and surge are conditions that need to be avoided during the operation of an axial compressor. In extreme cases these conditions may cause damage to the compressor. The onset of either condition is rather rapid, and usually does not allow for remedial control action based on the limited time available. Hence, research efforts have been focusing on the development of new detection methods that allow for more time to take corrective measures. This paper explores and compares various existing and proposed methods to identify and detect those precursors. The methods detailed in this work are tested at different operating conditions and locations. The methods investigated include the sequentially computed correlation coefficient of pressure sensor data, correlation coefficient, the Generalized Extreme Studentized Deviate Test (ESD) for outlier detection, spectral entropy, and Autoregressive (AR) models. The primary goal of evaluating these methods is based on their suitability for employment as pre-processors for dynamic system identification. By using the dynamics of the identified model rather than a static precursor, it is stipulated that the onset of stall and surge can be managed with a control concept. For this work, the extracted models are investigated for suitability to serve as precursors, and the potential as predictive models. This work may serve for future work to achieve active flow control by direct air injection at the leading edge of the blades. For this work, a one-stage compressor system with a blade geometry that allows for spike inception is utilized. Spike stall inception is a precursor to fully developed rotating stall. The subsonic compressor has 60 blades, and its operating point is controlled by a throttle and constant speed control of the rotor. The pressure data is collected with 10 Kulite™ sensors which are placed along the blade cord length on the outer casing of the compressor. The results of the tabulated performance of the various methods and resulting models indicate that an ARESD combination yields the earliest indication for spike stall inception.

Effects of Rotating Inlet Distortion on a 5-Stage HP-Compressor

2001 ◽  
Author(s):  
Thomas Peters ◽  
Thomas Bürgener ◽  
Leonhard Fottner
Keyword(s):  
Pressure Sensors ◽  
Rotating Stall ◽  
Stall Inception ◽  
Inlet Distortion ◽  
Compressor Rotor ◽  
Surge Margin ◽  
Compressor Design ◽  
High Rotation Speed ◽  
Design Speed ◽  
Compressor Map

In a twin-spool jet engine the HP-compressor experiences a rotating inlet distortion if rotating stall in the upstream LP-compressor occurs. This destabilizing effect on the compressor operating behavior may lead to HP-compressor instabilities like rotating stall or surge. In order to investigate this specific type of unsteady inlet distortion a 5-stage HP-compressor is operated with a newly developed high rotation speed distortion generator in the inlet duct. It produces a rotating inlet distortion with up to 65% of the compressor design speed rotating clockwise or counterclockwise with the compressor rotor. Kulite pressure sensors as well as hot-wire probes are installed to resolve the unsteady character of the inlet distortion, to define the compressor map and to analyse the stall inception process. Describing the rotating inlet distortion and its influence on the compressor operating behavior will be the major objective of this paper. In the experiment the distortion speed of an inlet distortion rotating clockwise with the compressor rotor is varied at different compressor speeds and the effects on the surge margin are analysed.

Stall Warning Using the Rotor Tip Pressure in a Transonic Axial Compressor With Circumferential Grooves

2018 ◽  
Author(s):  
Byeung Jun Lim ◽  
Tae Choon Park ◽  
Young Seok Kang
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Axial Compressor ◽  
Rotating Stall ◽  
Single Stage ◽  
Stall Inception ◽  
Casing Treatment ◽  
Stall Warning ◽  
Transonic Axial Compressor

In this study, characteristics of stall inception in a single-stage transonic axial compressor with circumferential grooves casing treatment were investigated experimentally. Additionally, the characteristic of increasing irregularity in the pressure inside circumferential grooves as the compressor approaches the stall limit was applied to the stall warning method. Spike-type rotating stall was observed in the single-stage transonic axial compressor with smooth casing. When circumferential grooves were applied, the stall inception was suppressed and the operating point of the compressor moved to lower flow rate than the stall limit. A spike-like disturbance was developed into a rotating stall cell and then the Helmholtz perturbation was overlapped on it at N = 80%. At N = 70 %, the Helmholtz perturbation was observed first and the amplitude of the wave gradually increased as mass flow rate decreased. At N = 60%, spike type stall inceptions were observed intermittently and then developed into continuous rotating stall at lower mass flow rate. Pressure measured at the bottom of circumferential grooves showed that the level of irregularity of pressure increased as flow rate decreased. Based on the characteristic of increasing irregularity of the pressure signals inside the circumferential grooves as stall approaches, an autocorrelation technique was applied to the stall warning. This technique could be used to provide warning against stall and estimate real-time stall margins in compressors with casing treatments.

Effects of inlet radial distortion on the type of stall precursor in low-speed axial compressor

2016 ◽  
Vol 232 (1) ◽  
pp. 55-67 ◽  
Author(s):  
Ali Arshad ◽  
Qiushi Li ◽  
Simin Li ◽  
Tianyu Pan
Keyword(s):  
Pressure Fluctuations ◽  
Axial Compressor ◽  
Rotating Stall ◽  
Experimental Investigations ◽  
Inlet Flow ◽  
Blade Loading ◽  
Stall Inception ◽  
Low Speed ◽  
Modal Type ◽  
Stall Precursor

Experimental investigations of the effect of inlet blade loading on the rotating stall inception process are carried out on a single-stage low-speed axial compressor. Temporal pressure signals from the six high response pressure transducers are used for the analysis. Pressure variations at the hub are especially recorded during the stall inception process. Inlet blade loading is altered by installing metallic meshed distortion screens at the rotor upstream. Three sets of experiments are performed for the comparison of results, i.e. uniform inlet flow, tip, and hub distortions, respectively. Regardless of the type of distortion introduced to the inflow, the compressor undergoes a performance drop, which is more severe in the hub distortion case. Under the uniform inlet flow condition, stall inception is caused by the modal type disturbance while the stall precursor switched to spike type due to the highly loaded blade tip. In the presence of high blade loading at the hub, spike disappeared and the compressor once again witnessed a modal type disturbance. Hub pressure fluctuations are observed throughout the process when the stall is caused by a modal wave while no disturbance is noticed at the hub in spike type stall inception. It is believed that the hub flow separation contributes to the modal type of stall inception phenomenon. Results are also supported by the recently developed signal processing techniques for the stall inception study.

Numerical Investigations on Partial Surge Initiated Inception and Stall Evolution in a Transonic Compressor

2017 ◽  
Author(s):  
Jiaguo Hu ◽  
Tianyu Pan ◽  
Wenqian Wu ◽  
Qiushi Li ◽  
Yifang Gong
Keyword(s):  
High Performance ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Rotating Stall ◽  
Rapid Decline ◽  
Second Phase ◽  
Stall Inception ◽  
Transonic Compressor ◽  
Transient Simulations ◽  
Two Factors

The instability has been the largest barrier of the high performance axial compressor in the past decades. Stall inception, which determines the route and the characteristics of instability evolution, has been extensively focused on. A new stall inception, “partial surge”, is discovered in the recent experiments. In this paper full-annulus transient simulations are performed to study the origin of partial surge initiated inception and explain the aerodynamic mechanism. The simulations show that the stall inception firstly occurs at the stator hub region, and then transfers to the rotor tip region. The compressor finally stalled by the tip region rotating stall. The stall evolution is in accord with the experiments. The stall evolution can be divided into three phases. In the first phase, the stator corner separation gradually merged with the adjacent passages, producing an annulus stall cell at the stator hub region. In the second phase, the total pressure rise of hub region emerges rapid decline due to the fast expansion of the annulus stall cell, but the tip region maintains its pressure rise. In the third phase, a new rotating stall cell appears at the rotor tip region, leading to the onset of fast drop of the tip region pressure rise. The stall cells transfer from hub region to the tip region is caused by two factors, the blockage of the hub region which transfers more load to the tip region, and the separation fluid fluctuations in stator domain which increase the circumferential non-uniformity in the rotor domain. High load and non-uniformity at the rotor tip region induce the final rotating stall.

scholarly journals Comparison and Sensibility Analysis of Warning Parameters for Rotating Stall Detection in an Axial Compressor

2020 ◽  
Vol 5 (3) ◽  
pp. 16 ◽  
Author(s):  
Gabriel Margalida ◽  
Pierric Joseph ◽  
Olivier Roussette ◽  
Antoine Dazin
Keyword(s):  
Research Work ◽  
Axial Compressor ◽  
Rotating Stall ◽  
Stall Inception ◽  
Axial Compressors ◽  
Sensibility Analysis ◽  
Stall Warning ◽  
Two Parameters ◽  
Unsteady Pressure Measurements

The present paper aims at evaluating the surveillance parameters used for early stall warning in axial compressors, and is based on unsteady pressure measurements at the casing of a single stage axial compressor. Two parameters—Correlation and Root Mean Square (RMS)—are first compared and their relative performances discussed. The influence of sensor locations (in both radial and axial directions) is then considered, and the role of the compressor’s geometrical irregularities in the behavior of the indicators is clearly highlighted. The influence of the throttling process is also carefully analyzed. This aspect of the experiment’s process appears to have a non-negligible impact on the stall warning parameters, despite being poorly documented in the literature. This last part of this research work allow us to get a different vision of the alert parameters compared to what is classically done in the literature, as the level of irregularity that is reflected by the magnitude of the parameters appears to be an image of a given flow rate value, and not a clear indicator of the stall inception.

scholarly journals Active flow control at a 1.5-stage low-speed research compressor with varying rotor tip clearance

2011 ◽  
Vol 225 (7) ◽  
pp. 886-896 ◽  
Author(s):  
M Künzelmann ◽  
R Urban ◽  
R Mailach ◽  
K Vogeler
Keyword(s):  
Flow Control ◽  
Active Flow Control ◽  
Axial Compressor ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Stall Inception ◽  
Low Speed ◽  
Operating Range ◽  
Compressor Rotor ◽  
Active Flow

The stable operating range of axial compressors is limited by the onset of rotating stall and surge. Mass injection upstream of the tip of an axial compressor rotor is a stability enhancement approach which can be effective in suppressing stall in tip-critical rotors, and thus increasing the operating range of compressors. In this article, investigations on active flow control related to the rotor tip gap sensitivity are discussed. The experiments were performed in a 1.5-stage low-speed research compressor. Measurements at part speed (80 per cent) and full speed (100 per cent) with varying injection rates are discussed. These tests were performed for two rotor tip clearances of 1.3 per cent and 4.3 per cent of rotor blade tip chord. Results on the compressor map, the flow field as well as transient measurements to identify the stall inception are discussed. Supplementary, the numerical results are compared to the experiments based on the configuration with the greatest benefit in operating range enhancement.

Long-to-Short Length Scale Transition: A Stall Inception Phenomenon in an Axial Compressor With Inlet Distortion

2005 ◽  
Author(s):  
Feng Lin ◽  
Meilin Li ◽  
Jingyi Chen
Keyword(s):  
Axial Compressor ◽  
Axial Flow ◽  
Short Length ◽  
Scale Model ◽  
Future Research ◽  
Length Scale ◽  
Stall Inception ◽  
Inlet Distortion ◽  
Scale Transition ◽  
Asymmetric Flows

A theoretical and experimental study of stall inception processes in a three-stage low-speed axial flow compressor with inlet distortion is presented in this paper. Since inlet distortion provides asymmetric flows imposing onto the compressor, the main goal of this research is to unveil the mechanism of how such flows initiate long and/or short length-scale disturbances and how the compression system reacts to those disturbances. It is found that the initial disturbances are always triggered by the distorted flows, yet the growth of such disturbances depends on system dynamics. While in many cases the stall precursors were the short length scale spikes, there were some cases where the compressor instability was triggered after the disturbances going through a long-to-short length scale transition. A Moore-Greitzer based (system scale) model was proposed to qualitatively explain this phenomenon. It was found that when the compressor operated in a region where the nonlinearity of the characteristics dominated, long length-scale disturbances induced by the inlet distortion would evolve into short length-scale disturbances before they disappeared or triggered stall. However, the model was not able to predict the fact that many disturbances that were triggered by the distorted sector(s) were completely damped out in the undistorted sector(s). It is thus suggested that in future research of compressor instability, one should consider the flows in blade passage scale, the dynamics in system scale and their interaction simultaneously.

Effects of Rotating Inlet Distortion on Multisage Compressor Stability

1994 ◽  
Author(s):  
J. P. Longley ◽  
H.-W. Shin ◽  
R. E. Plumley ◽  
P. D. Silkowski ◽  
I. J. Day ◽  
...  
Keyword(s):  
Theoretical Model ◽  
Stability Margin ◽  
Rotating Stall ◽  
Forced Response ◽  
Single Peak ◽  
Rotor Speed ◽  
Stall Inception ◽  
Stall Margin ◽  
Inlet Distortion ◽  
Two Peaks

In multi-spool engines, rotating stall in an upstream compressor will impose a rotating distortion on the downstream compressor, thereby affecting its stability margin. In this paper experiments are described in which this effect was simulated by a rotating screen upstream of several multistage low-speed compressors. The measurements are complemented by, and compared with, a theoretical model of multistage compressor response to speed and direction of rotation of an inlet distortion. For co-rotating distortions (i.e., distortions rotating in the same direction as rotor rotation), experiments show that the compressors exhibited significant loss in stability margin and that they could be divided into two groups according to their response. The first group exhibited a single peak in stall margin degradation when the distortion speed corresponded to roughly 50% of rotor speed. The second group showed two peaks in stall margin degradation corresponding to distortion speeds of approximately 25–35% and 70–75% of rotor speed. These new results demonstrate that multistage compressors can have more than a single resonant response. Detailed measurements suggest that the two types of behavior are linked to differences between the stall inception processes observed for the two groups of compressors and that a direct connection thus exists between the observed forced response and the unsteady flow phenomena at stall onset. For counter-rotational distortions, all the compressors tested showed minimal loss of stability margin. The results imply that counter-rotation of the fan and core compressor, or LP and HP compressors, could be a worthwhile design choice. Calculations based on the two-dimensional theoretical model show excellent agreement for the compressors which had a single peak for stall margin degradation. We take this first-of-a-kind comparison as showing that the model, though simplified, captures the essential fluid dynamic features of the phenomena. Agreement is not good for compressors which had two peaks in the curve of stall margin shift versus distortion rotation speed. The discrepancy is attributed to the three-dimensional and short length scale nature of the stall inception process in these machines; this includes phenomena that have not yet been addressed in any model.

1997 Best Paper Award—Controls and Diagnostics Committee: Active Stabilization of Rotating Stall and Surge in a Transonic Single-Stage Axial Compressor

1998 ◽  
Vol 120 (4) ◽  
pp. 625-636 ◽  
Author(s):  
H. J. Weigl ◽  
J. D. Paduano ◽  
L. G. Fre´chette ◽  
A. H. Epstein ◽  
E. M. Greitzer ◽  
...  
Keyword(s):  
Mass Flow ◽  
Control Strategies ◽  
Axial Compressor ◽  
Gain Control ◽  
Rotating Stall ◽  
Forced Response ◽  
Single Stage ◽  
Rotor Speed ◽  
Stall Inception ◽  
Spatial Harmonics

Rotating stall and surge have been stabilized in a transonic single-stage axial compressor using active feedback control. The control strategy is to sense upstream wall static pressure patterns and feed back the signal to an annular array of twelve separately modulated air injectors. At tip relative Mach numbers of 1.0 and 1.5 the control achieved 11 and 3.5 percent reductions in stalling mass flow, respectively, with injection adding 3.6 percent of the design compressor mass flow. The aerodynamic effects of the injection have also been examined. At a tip Mach number, Mtip, of 1.0, the stall inception dynamics and effective active control strategies are similar to results for low-speed axial compressors. The range extension was achieved by individually damping the first and second spatial harmonics of the prestall perturbations using constant gain feedback. At a Mtip of 1.5 (design rotor speed), the prestall dynamics are different than at the lower speed. Both one-dimensional (surge) and two-dimensional (rotating stall) perturbations needed to be stabilized to increase the compressor operating range. At design speed, the instability was initiated by approximately ten rotor revolutions of rotating stall followed by classic surge cycles. In accord with the results from a compressible stall inception analysis, the zeroth, first, and second spatial harmonics each include more than one lightly damped mode, which can grow into the large amplitude instability. Forced response testing identified several modes traveling up to 150 percent of rotor speed for the first three spatial harmonics; simple constant gain control cannot damp all of these modes and thus cannot stabilize the compressor at this speed. A dynamic, model-based robust controller was therefore used to stabilize the multiple modes that comprise the first three harmonic perturbations in this transonic region of operation.

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