Numerical Prediction of NOx Emission and Exit Temperature Pattern in a Model Staged Lean Premixed Prevaporized Combustor

Author(s):  
Man Zhang ◽  
Hao Wu ◽  
Hao Wang

Steady-state Reynolds Averaged Navier-Stokes (RANS) equations are solved in the present numerical investigation to simulate the reactive two-phase flow in a model aero-engine combustor, and the reactive flow field with NOx emissions is analyzed. The gaseous phase is modeled by the modified SST turbulence model, and the liquid phase is modeled by Lagrangian tracking method considering the droplet breakup, collision and evaporation. Turbulence-combustion interaction is modeled by the extended coherent flame model, and NOx emissions are modeled by solving the species transport equation based on the assumption of frozen temperature. The fuel system of the present simulated combustor is radially staged, with a main stage employing the principle of lean prevaporized and premixed (LPP) concept to reduce pollutant emission, and a pilot stage burning a diffusion flame for flame stability. For the exit temperature quality improvement, dilution air is assigned with little amount of airflow. Detailed numerical results including exit temperature distribution, dominant burning performances and species distributions are evaluated for the combustion with and without dilution air. The influence of upstream burning characteristics to downstream temperature distribution is assessed. Numerical prediction of NOx emission demonstrates its capability of a reasonable reduction, and the exit temperature pattern with the dilution air is also able to fulfill its design target.

Author(s):  
Yuzhen Lin ◽  
Yunhui Peng ◽  
Gaoen Liu

A low NOx emission combustor design was presented in this paper. The design features the premixer-prevaporizer tube with multihole and two stages arranged radially in line, with the outer stage being pilot stage and inner stage being main stage. The multihole premixer and prevaporizer is a part of main stage. The results of NOx emission were provided and also compared with the baseline design that the premixer and prevaporizer tube without multihole. The double swirler prefilming airblast atomizer was installed in the premixed prevaporized duct entrance. The mean drop size and radial fuel flux distribution were measured to determine proper configurations of the multihole premixer-prevaporizer. NOx emission investigations were carried out using a test combustor with one pilot stage and one main stage under the operating condition of high inlet temperature (800K) and inlet air pressure was atmospheric pressure. The experiment results demonstrated large NOx emissions reduction of the multihole premixer-prevaporizer compared with the baseline design. The more even fuel-air mixing, which was gained by the multiple jets, intensified the fuel and air mixing within the premixer-prevaporizer, resulted in the large reduction of NOx emission. The configurations of multihole premixer-prevaporizer had great influence on NOx emissions reduction.


Entropy ◽  
2021 ◽  
Vol 23 (11) ◽  
pp. 1476
Author(s):  
Pavel Tkachenko ◽  
Nikita Shlegel ◽  
Pavel Strizhak

The paper presents the experimental research findings for the integral characteristics of processes developing when two-phase liquid droplets collide in a heated gas medium. The experiments were conducted in a closed heat exchange chamber space filled with air. The gas medium was heated to 400–500 °C by an induction system. In the experiments, the size of initial droplets, their velocities and impact angles were varied in the ranges typical of industrial applications. The main varied parameter was the percentage of vapor (volume of bubbles) in the droplet (up to 90% of the liquid volume). The droplet collision regimes (coalescence, bounce, breakup, disruption), size and number of secondary fragments, as well as the relative volume fraction of vapor bubbles in them were recorded. Differences in the collision regimes and in the distribution of secondary fragments by size were identified. The areas of liquid surface before and after the initial droplet breakup were determined. Conditions were outlined in which vapor bubbles had a significant and, on the contrary, fairly weak effect on the interaction regimes of two-phase droplets.


2020 ◽  
Author(s):  
Jun Liu ◽  
Dan Tong ◽  
Yixuan Zheng ◽  
Jing Cheng ◽  
Xinying Qin ◽  
...  

Abstract. China is the largest cement producer and consumer in the world. Cement manufacturing is highly energy-intensive, and is one of the major contributors to carbon dioxide (CO2) and air pollutant emissions, which threatens climate mitigation and air quality improvement. In this study, we investigated the decadal changes of carbon dioxide and air pollutant emissions for the period of 1990–2015, based on intensive unit-based information on activity rates, production capacity, operation status, and control technologies, which improved the accuracy of the cement emissions in China. We found that, from 1990 to 2015, accompanied by a 10.9-fold increase in cement production, CO2, SO2, and NOx emissions from China's cement industry increased by 626 %, 59 %, and 658 %, whereas CO, PM2.5 and PM10 emissions decreased by 9 %, 66 %, and 63 %, respectively. In the 1990s, driven by the rapid growth of cement production, CO2 and air pollutant emissions increased constantly. Then, the production technology innovation of replacing traditional shaft kilns with the new precalciner kilns in the 2000s markedly reduced SO2, CO and PM emissions from the cement industry. Since 2010, the growing trend of emissions has been further curbed by a combination of measures, including promoting large-scale precalciner production lines and phasing out small ones, upgrading emission standards, installing low-NOx burners (LNB) and selective noncatalytic reduction (SNCR) to reduce NOx emissions, as well as adopting more advanced particulate matter control technologies. Our study highlighted the effectiveness of advanced technologies on air pollutant emission control, however, CO2 emissions from China's cement industry kept growing throughout the period, posing challenges to future carbon emission mitigation in China.


2021 ◽  
Vol 321 ◽  
pp. 01002
Author(s):  
Claire Dubot ◽  
Vincent Melot ◽  
Claudine Béghein ◽  
Cyrille Allery ◽  
Clément Bonneau

Being able to predict the void fraction is essential for a numerical prediction of the thermohydraulic behaviour in steam generators. Indeed, it determines two-phase mixture density and affects two-phase mixture velocity which enable to evaluate the pressure drop of heat exchanger, the mass transfer and heat transfer coefficients. In this study, the flow is modelled by coupling Ansys Fluent with an in-house code library where a CFD porous media approach is implemented. In this code, the two-phase flow has been modelled so far using the Eulerian model. However, this two-phase model requires interaction laws between phases which are not known and/or reliable for a flow within a tube bundle. The aim of this paper is to use the mixture model, for which it is easier to implement suitable correlations for tube bundles. By expressing the relative velocity, as a function of slip, the void fraction model of Feenstra et al. developed for upward cross-flow through horizontal tube bundles is introduced. With this method, physical phenomena that occur in tube bundles are taken into consideration in the mixture model. The developed approach is validated based on the experimental results obtained by Dowlati et al.


Author(s):  
Ch. Steinbach ◽  
N. Ulibarri ◽  
M. Garay ◽  
H. Lu¨bcke ◽  
Th. Meeuwissen ◽  
...  

The NOx emissions of low NOx premix combustors are not only determined by the burner design, but also by the multi burner interaction and the related distribution of air and fuel flows to the individual burners. Often the factors that have a positive impact on NOx emission have a negative impact on the flame stability, so the main challenge is to find an optimum point with the lowest achievable NOx while maintaining good flame stability. The hottest flame zones are where most of the NOx is formed. Avoiding such zones in the combustor (by homogenization of the flame temperature) reduces NOx emissions significantly. Improving the flame stability and the combustion control allows the combustor to operate at a lower average flame temperature and NOx emissions. ALSTOM developed a combustion optimization package for the GT13E2. The optimization package development focused on three major issues: • Flame stability; • Homogenization of flame temperature distribution in the combustor; • Combustion control logic. The solution introduced consists of: • The reduction of cooling air entrainment in the primary flame zone for improved flame stability; • The optical measurement of the individual burner flame temperatures and their homogenization by burner tuning valves; • Closed loop control logic to control the combustion dependent on the pulsation signal. This paper shows how fundamental combustion research methods were applied to derive effective optimization measures. The flame temperature measurement technique will be presented along with results of the measurement and their application in homogenization of the combustor temperature distribution in an engine equipped with measures to improve flame stabilization. The main results achieved are: • Widening of the main burner group operation range; • Improved use of the low NOx operation range; • NOx reduction at the combustor pulsation limit and hence, large margins to the European emission limit (50 mg/m3 @ 15%O2).


Energies ◽  
2018 ◽  
Vol 12 (1) ◽  
pp. 105 ◽  
Author(s):  
Hafiz Daraghmeh ◽  
Mohammed Sulaiman ◽  
Kai-Shing Yang ◽  
Chi-Chuan Wang

This study investigates the feasibility of using R-134a filled separated two-phase thermosiphon loop (STPTL) as a free cooling technique in datacenters. Two data center racks one of them is attached with fin and tube thermosiphon were cooled by CRAC unit (computer room air conditioning unit) individually. Thermosiphon can help to partially eliminate the compressor loading of the CRAC; thus, energy saving potential of thermosiphon loop was investigated. The condenser is a water-cooled design and perfluoroalkoxy pipes were used as adiabatic riser/downcomer for easier installation and mobile capability. Tests were conducted with filling ratio ranging from 0 to 90%. The test results indicate that the energy saving increases with the rise of filling ratio and an optimum energy savings of 38.7% can be achieved at filling ratios of 70%, a further increase of filling ratio leads to a reduction in energy saving. At a low filling ratio like 10%, the evaporator starves for refrigerant and a very uneven air temperature distribution occurring at the exit of data rack. The uneven temperature distribution is relieved considerably when the evaporator is fully flooded. It is also found that the energy saving is in line with the rise of system pressure. Overfilling of the evaporator may lead to a decline of system pressure. A lower thermal resistance occurs at high filling ratios and higher ambient temperature.


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