High Temperature Storage for CSP Hybrid Gas Turbine: Test Rig Dynamic Analysis and Experimental Validation

Author(s):  
Stefano Barberis ◽  
Alberto Nicola Traverso ◽  
Alberto Traverso ◽  
Aristide F. Massardo

It has long been recognized that the possibility for the integration of Thermal Energy Storage (TES) is one of the key advantages of CSP over other forms of renewable energy technology. In this work, a high temperature ceramic storage test rig for gas turbine energy systems was presented with its innovative layout, which avoids the use of hot valves. Such experimental plant storage, developed by the University of Genoa, Italy, can be run with compressed air and it is ready for connection with the modified microturbine Turbec T100 onsite. The test rig represents a scaled-down version of a larger system designed for a hybridized solar gas turbine, where the solar input is emulated by an electrical heater. Hybridized solar gas turbine cycles are attractive because of their high efficiency, potentially equal to combined cycle efficiency, and dispatchable power capability. The layout proposed here does not involve any hot air valve and does include a ceramic thermal storage. The plant dynamic model was developed using the original TRANSEO simulation tool. This paper presents the test rig experimental results and validation of dynamic model: eventually, design recommendations are drawn to improve the flexibility and the time response of such kind of CSP plants.

Author(s):  
Alberto Traverso ◽  
Stefano Barberis ◽  
Davide Lima ◽  
Aristide F. Massardo

In this work the dynamic behaviour and the control strategy of a 12MWe size gas turbine hybridised with concentrated solar heat source has been investigated. Hybridised gas turbine cycles are attractive because of their high efficiency, potentially equal to combined cycle efficiency, and because of their dispatchable power capability. An existing gas turbine model has been modified into a hybrid layout to incorporate high temperature heat from a concentrated solar field, through a high pressure air-cooled receiver. The system does not involve any hot air valve and includes a ceramic thermal storage. The plant dynamic model was developed using the original TRANSEO simulation tool developed at the University of Genoa. Initially, plant steady-state performance is analysed, identifying potential issues. Then, the different dynamic operations (storage charging, discharging and bypass) are simulated, showing the feasibility of the control strategy proposed. Eventually, design recommendations are drawn to improve the flexibility and the time response of such kind of plants.


Author(s):  
K. Kano ◽  
H. Matsuzaki ◽  
K. Aoyama ◽  
S. Aoki ◽  
S. Mandai

This paper outlines the development programs of the next generation, 1500°C Class, high efficiency gas turbine. Combined cycle thermal efficiency of more than 55% (LHV) is expected to be obtained with metallic turbine components. To accomplish this, advancements must be made in the key technologies of NOx control, materials and cooling.


Author(s):  
Rakesh K. Bhargava ◽  
Michele Bianchi ◽  
Stefano Campanari ◽  
Andrea De Pascale ◽  
Giorgio Negri di Montenegro ◽  
...  

In general, two approaches have been used in the gas turbine industry to improve Brayton cycle performance. One approach includes increasing Turbine Inlet Temperature (TIT) and cycle pressure ratio (β), but it is quite capital intensive requiring extensive research and development work, advancements in cooling (of turbine blades and hot gas path components) technologies, high temperature materials and NOx reducing methods. The second approach involves modifying the Brayton cycle. However, this approach did not become very popular because of the development of high efficiency gas turbine (GT) based combined cycle systems in spite of their high initial cost. This paper discusses another approach that has gained lot of momentum in recent years in which modified Brayton cycles are used with humidification or water/steam injection, termed “wet Cycles”, resulting in lower cost/kW power system, or with fuel cells, obtaining “hybrid Cycles”; the cycle efficiency can be comparable with a corresponding combined cycle system including better part-load operational characteristics. Such systems, that include advanced Steam Injected cycle and its variants (STIG, ISTIG, etc.), Recuperated Water Injection cycle (RWI), humidified air turbine cycle (HAT) and Cascaded Humidified Advanced Turbine (CHAT) cycle, Brayton cycle with high temperature fuel cell, Molten Carbonate Fuel Cell (MSFC) or Solid Oxide Fuel Cells (SOFC) and combinations of these with the modified Brayton cycles, have not yet become commercially available as more development work is required. The main objective of this paper is to provide a detailed parametric thermodynamic cycle analysis of the above mentioned cycles and discussion of their comparative performance including advantages and limitations.


Author(s):  
Michele Scervini ◽  
Catherine Rae

A new Nickel based thermocouple for high temperature applications in gas turbines has been devised at the Department of Material Science and Metallurgy of the University of Cambridge. This paper describes the new features of the thermocouple, the drift tests on the first prototype and compares the behaviour of the new sensor with conventional mineral insulated metal sheathed Type K thermocouples: the new thermocouple has a significant improvement in terms of drift and temperature capabilities. Metallurgical analysis has been undertaken on selected sections of the thermocouples exposed at high temperatures which rationalises the reduced drift of the new sensor. A second prototype will be tested in follow-on research, from which further improvements in drift and temperature capabilities are expected.


Author(s):  
Christian L. Vandervort ◽  
Mohammed R. Bary ◽  
Larry E. Stoddard ◽  
Steven T. Higgins

The Externally-Fired Combined Cycle (EFCC) is an attractive emerging technology for powering high efficiency combined gas and steam turbine cycles with coal or other ash bearing fuels. The key near-term market for the EFCC is likely to be repowering of existing coal fueled power generation units. Repowering with an EFCC system offers utilities the ability to improve efficiency of existing plants by 25 to 60 percent, while doubling generating capacity. Repowering can be accomplished at a capital cost half that of a new facility of similar capacity. Furthermore, the EFCC concept does not require complex chemical processes, and is therefore very compatible with existing utility operating experience. In the EFCC, the heat input to the gas turbine is supplied indirectly through a ceramic heat exchanger. The heat exchanger, coupled with an atmospheric coal combustor and auxiliary components, replaces the conventional gas turbine combustor. Addition of a steam bottoming plant and exhaust cleanup system completes the combined cycle. A conceptual design has been developed for EFCC repowering of an existing reference plant which operates with a 48 MW steam turbine at a net plant efficiency of 25 percent. The repowered plant design uses a General Electric LM6000 gas turbine package in the EFCC power island. Topping the existing steam plant with the coal fueled EFCC improves efficiency to nearly 40 percent. The capital cost of this upgrade is 1,090/kW. When combined with the high efficiency, the low cost of coal, and low operation and maintenance costs, the resulting cost of electricity is competitive for base load generation.


Author(s):  
M. W. Horner ◽  
A. Caruvana

Final component and technology verification tests have been completed for application to a 2600°F rotor inlet temperature gas turbine. These tests have proven the capability of combustor, turbine hot section, and IGCC fuel systems and controls to operate in a combined cycle plant burning a coal-derived gas fuel at elevated gas turbine inlet temperatures (2600–3000°F). This paper presents recent test results and summarizes the overall progress made during the DOE-HTTT Phase II program.


2019 ◽  
Vol 23 (Suppl. 4) ◽  
pp. 1187-1197 ◽  
Author(s):  
Marek Jaszczur ◽  
Michal Dudek ◽  
Zygmunt Kolenda

One of the most advanced and most effective technology for electricity generation nowadays based on a gas turbine combined cycle. This technology uses natural gas, synthesis gas from the coal gasification or crude oil processing products as the energy carriers but at the same time, gas turbine combined cycle emits SO2, NOx, and CO2 to the environment. In this paper, a thermodynamic analysis of environmentally friendly, high temperature gas nuclear reactor system coupled with gas turbine combined cycle technology has been investigated. The analysed system is one of the most advanced concepts and allows us to produce electricity with the higher thermal efficiency than could be offered by any currently existing nuclear power plant technology. The results show that it is possible to achieve thermal efficiency higher than 50% what is not only more than could be produced by any modern nuclear plant but it is also more than could be offered by traditional (coal or lignite) power plant.


Author(s):  
R. Chacartegui ◽  
D. Sa´nchez ◽  
F. Jime´nez-Espadafor ◽  
A. Mun˜oz ◽  
T. Sa´nchez

The development of high efficiency solar power plants based on gas turbine technology presents two problems, both of them directly associated with the solar power plant receiver design and the power plant size: lower turbine intake temperature and higher pressure drops in heat exchangers than in a conventional gas turbine. To partially solve these problems, different configurations of combined cycles composed of a closed cycle carbon dioxide gas turbine as topping cycle have been analyzed. The main advantage of the Brayton carbon dioxide cycle is its high net shaft work to expansion work ratio, in the range of 0.7–0.85 at supercritical compressor intake pressures, which is very close to that of the Rankine cycle. This feature will reduce the negative effects of pressure drops and will be also very interesting for cycles with moderate turbine inlet temperature (800–1000 K). Intercooling and reheat options are also considered. Furthermore, different working fluids have been analyzed for the bottoming cycle, seeking the best performance of the combined cycle in the ranges of temperatures considered.


Author(s):  
Vikram Muralidharan ◽  
Matthieu Vierling

Power generation in south Asia has witnessed a steep fall due to the shortage of natural gas supplies for power plants and poor water storage in reservoirs for low hydro power generation. Due to the current economic scenario, there is worldwide pressure to secure and make more gas and oil available to support global power needs. With constrained fuel sources and increasing environmental focus, the quest for higher efficiency would be imminent. Natural gas combined cycle plants operate at a very high efficiency, increasing the demand for gas. At the same time, countries may continue to look for alternate fuels such as coal and liquid fuels, including crude and residual oil, to increase energy stability and security. In over the past few decades, the technology for refining crude oil has gone through a significant transformation. With the advanced refining process, there are additional lighter distillates produced from crude that could significantly change the quality of residual oil used for producing heavy fuel. Using poor quality residual fuel in a gas turbine to generate power could have many challenges with regards to availability and efficiency of a gas turbine. The fuel needs to be treated prior to combustion and needs a frequent turbine cleaning to recover the lost performance due to fouling. This paper will discuss GE’s recently developed gas turbine features, including automatic water wash, smart cooldown and model based control (MBC) firing temperature control. These features could significantly increase availability and improve the average performance of heavy fuel oil (HFO). The duration of the gas turbine offline water wash sequence and the rate of output degradation due to fouling can be considerably reduced.


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