Decomposition-Based Assembly Synthesis for Structural Stiffness and Dimensional Integrity

Author(s):  
Naesung Lyu ◽  
Byungwoo Lee ◽  
Kazuhiro Saitou

A method for optimally synthesizing multi-component structural assemblies of an aluminum space frame (ASF) vehicle body is presented, which simultaneously considers structural stiffness, manufacturing and assembly cost and dimensional integrity under a unified framework based on joint libraries. The optimization problem is posed as a simultaneous determination of the location and feasible types of joints in a structure selected from the predefined joint libraries, combined with the size optimization for the cross sections of the joined structural frames. The structural stiffness is evaluated by finite element analyses of a beam-spring model modeling the joints and joined frames. Manufacturing and assembly costs are estimated based on the geometries of the components and joints. Dimensional integrity is evaluated as the adjustability of the assembly for the given critical dimensions. The optimization problem is solved by a multi-objective genetic algorithm. An example on an ASF of the mid-size passenger vehicle is presented, where the representative designs in the Pareto set are examined with respect to the three design objectives.

2005 ◽  
Vol 128 (3) ◽  
pp. 527-535 ◽  
Author(s):  
Naesung Lyu ◽  
Byungwoo Lee ◽  
Kazuhiro Saitou

A method for optimally synthesizing multicomponent structural assemblies of an aluminum space frame (ASF) vehicle body is presented, which simultaneously considers structural stiffness, manufacturing and assembly costs and dimensional integrity under a unified framework based on joint libraries. The optimization problem is posed as a simultaneous determination of the location and feasible types of joints in a structure selected from the predefined joint libraries, combined with the size optimization for the cross sections of the joined structural frames. The structural stiffness is evaluated by finite element analyses of a beam-spring model modeling the joints and joined frames. Manufacturing and assembly costs are estimated based on the geometries of the components and joints. Dissimilar to the enumerative approach in our previous work, dimensional integrity of a candidate assembly is evaluated as the adjustability of the given critical dimensions, using an internal optimization routine that finds the optimal subassembly partitioning of an assembly for in-process adjustability. The optimization problem is solved by a multiobjective genetic algorithm. An example on an ASF of the midsize passenger vehicle is presented, where the representative designs in the Pareto set are examined with respect to the three design objectives.


Author(s):  
Naesung Lyu ◽  
Kazuhiro Saitou

This paper presents an extension of our previous work on decomposition-based assembly synthesis for structural stiffness [1], where the 3D finite element model of a vehicle body-in-white (BIW) is optimally decomposed into a set of components considering the stiffness of the assembled structure under given loading conditions, as well as the manufacturability and assembleability or components. Two case studies, each focusing on the decomposition of a different portion of a BIW, are discussed. In the first case study, the side frame is decomposed for the minimum distortion of front door frame geometry under global bending. In the second case study, the side/floor frame and floor panels are decomposed for the minimum floor deflections under global bending. In each case study, multi-objective genetic algorithm [2,3] with graph-based crossover [4,5], combined with FEM analyses, is used to obtain Pareto optimal solutions. Representative designs are selected from the Pareto front and trade-offs among stiffness, manufacturability, and assembleability are discussed.


2021 ◽  
Vol 11 (5) ◽  
pp. 2334
Author(s):  
Grzegorz Filcek ◽  
Dariusz Gąsior ◽  
Maciej Hojda ◽  
Jerzy Józefczyk

This work considered a joint problem of train rescheduling and closure planning. The derivation of a new train run schedule and the determination of a closure plan not only must guarantee the satisfaction of all the given constraints but also must optimize the number of accepted closures, the number of approved train runs, and the total time shift between the resultant and the original schedule. Presented is a novel nonlinear mixed integer optimization problem which is valid for a broad class of railway networks. A multi-level hierarchical heuristic algorithm is introduced due to the NP-hardness of the considered optimization problem. The algorithm is able, on an iterative basis, to jointly select closures and train runs, along with the derivation of a train schedule. Results obtained by the algorithm, launched for the conducted experiments, confirm its ability to provide acceptable and feasible solutions in a reasonable amount of time.


Author(s):  
Naesung Lyu ◽  
Kazuhiro Saitou

This paper presents a method for identifying the optimal designs of components and joints in the space frame body structures of passenger vehicles considering structural characteristics, manufacturability and assembleability. Dissimilar to our previous work based on graph decomposition, the problem is posed as a simultaneous determination of the locations and types of joints in a structure and the cross sections of the joined structural frames, selected from a predefined joint library. The joint library is a set of joint designs containing the geometry of the feasible joints at each potential joint location and the cross sections of the joined frames, associated with their structural characteristics as equivalent torsional springs obtained from the finite element analyses of the detailed joint geometry. Structural characteristics of the entire structure are evaluated by finite element analyses of a beam-spring model constructed from the selected joints and joined frames. Manufacturability and assembleability are evaluated as the manufacturing and assembly costs estimated from the geometry of the components and joints, respectively. The optimization problem is solved by a multi-objective genetic algorithm using a direct crossover. A case study on an aluminum space frame (ASF) of a middle size passenger vehicle is discussed.


2021 ◽  
Vol 101 (1) ◽  
pp. 35-45
Author(s):  
V. A. Bogomolov ◽  
◽  
V. I. Klimenko ◽  
D. N. Leontiev ◽  
S. V. Ponikarovska ◽  
...  

The paper presents a method for calculating normal reactions of the road bearing surface along the axles of a multi-axle wheeled vehicle, upon which it is possible to construct the adhesion utilization curves for all vehicle axles, considering that both independent axles and axles combined in balancing trolleys are present in the vehicle suspension. The main idea of this method is developing a universal mathematical model for determining the horizontal coordinate of the center of elasticity (center of rotation) of a multi-axle vehicle body with reference to which the normal reactions along the axles of the vehicle during its braking are determined. In addition, with a known distribution of braking forces, the adhesion utilization curves are plotted. In the overview part, an analysis is given that showed that there is no single methodology or recommendations today regarding determination of normal road reactions on the axles of a multi-axle wheeled vehicle. The developed methodology can be applied in engineering calculations when checking multi-axle wheeled vehicles for compliance with international requirements for brake systems (Appendix 10 to UN / ECE Regulation No. 13). The universality of the proposed methodology allows recommendation for its implementation in the given Rules No. 13. The calculations of the adhesion utilization curves made on the example of a 4-axle vehicle showed that consideration of the design features of a multi-axle wheeled vehicle suspension significantly affects the nature of the geometry of the adhesion utilization curves within the permissible limits specified by UN / ECE Regulation No. 13 (Appendix 10).


Author(s):  
S. Golladay

The theory of multiple scattering has been worked out by Groves and comparisons have been made between predicted and observed signals for thick specimens observed in a STEM under conditions where phase contrast effects are unimportant. Independent measurements of the collection efficiencies of the two STEM detectors, calculations of the ratio σe/σi = R, where σe, σi are the total cross sections for elastic and inelastic scattering respectively, and a model of the unknown mass distribution are needed for these comparisons. In this paper an extension of this work will be described which allows the determination of the required efficiencies, R, and the unknown mass distribution from the data without additional measurements or models. Essential to the analysis is the fact that in a STEM two or more signal measurements can be made simultaneously at each image point.


Author(s):  
R.D. Leapman ◽  
P. Rez ◽  
D.F. Mayers

Microanalysis by EELS has been developing rapidly and though the general form of the spectrum is now understood there is a need to put the technique on a more quantitative basis (1,2). Certain aspects important for microanalysis include: (i) accurate determination of the partial cross sections, σx(α,ΔE) for core excitation when scattering lies inside collection angle a and energy range ΔE above the edge, (ii) behavior of the background intensity due to excitation of less strongly bound electrons, necessary for extrapolation beneath the signal of interest, (iii) departures from the simple hydrogenic K-edge seen in L and M losses, effecting σx and complicating microanalysis. Such problems might be approached empirically but here we describe how computation can elucidate the spectrum shape.The inelastic cross section differential with respect to energy transfer E and momentum transfer q for electrons of energy E0 and velocity v can be written as


Author(s):  
Allen Angel ◽  
Kathryn A. Jakes

Fabrics recovered from archaeological sites often are so badly degraded that fiber identification based on physical morphology is difficult. Although diagenetic changes may be viewed as destructive to factors necessary for the discernment of fiber information, changes occurring during any stage of a fiber's lifetime leave a record within the fiber's chemical and physical structure. These alterations may offer valuable clues to understanding the conditions of the fiber's growth, fiber preparation and fabric processing technology and conditions of burial or long term storage (1).Energy dispersive spectrometry has been reported to be suitable for determination of mordant treatment on historic fibers (2,3) and has been used to characterize metal wrapping of combination yarns (4,5). In this study, a technique is developed which provides fractured cross sections of fibers for x-ray analysis and elemental mapping. In addition, backscattered electron imaging (BSI) and energy dispersive x-ray microanalysis (EDS) are utilized to correlate elements to their distribution in fibers.


Author(s):  
T.B. Ball ◽  
W.M. Hess

It has been demonstrated that cross sections of bundles of hair can be effectively studied using image analysis. These studies can help to elucidate morphological differences of hair from one region of the body to another. The purpose of the present investigation was to use image analysis to determine whether morphological differences could be demonstrated between male and female human Caucasian terminal scalp hair.Hair samples were taken from the back of the head from 18 caucasoid males and 13 caucasoid females (Figs. 1-2). Bundles of 50 hairs were processed for cross-sectional examination and then analyzed using Prism Image Analysis software on a Macintosh llci computer. Twenty morphological parameters of size and shape were evaluated for each hair cross-section. The size parameters evaluated were area, convex area, perimeter, convex perimeter, length, breadth, fiber length, width, equivalent diameter, and inscribed radius. The shape parameters considered were formfactor, roundness, convexity, solidity, compactness, aspect ratio, elongation, curl, and fractal dimension.


2003 ◽  
pp. 42-49 ◽  
Author(s):  
E. Bushmin

The article is devoted to the analysis of improving budget process trends. The author offers the concept of "financial technologism". Its usage should promote an essential improvement of the budget process. The given concept is based on the fact that the regulation of budget procedure is the process of determination of "rules of the game", and the order of interaction of different institutions within the framework of the budget process, and the trends and volumes of expenses are the strategy of institutions. The procedure within the budget process plays a principal role as compared with the trends and volumes of public expenditures.


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