Totally Enclosed Inline Electric Motor Driven Gas Compressors

Author(s):  
Harry Miller ◽  
Anders T. Johnson ◽  
Markus Ahrens ◽  
T. Kenton Flanery

A team forms to address the challenge of low cost, low maintenance gas compression that can be quickly ramped up to meet peak demands. The Natural Gas Industry recognizes the importance of efficient, flexible compression equipment for the transmission of gas. In the early 1900s the Gas Industry met its compression objectives with many small reciprocating compressor units. As competition increased, Gas Companies began employing more cost effective larger units 3.7 MW (5,000 bhp) and eventually gas turbines 11+ MW (15,000+ bhp) became the prime mover of choice. While gas fired engine driven compressors are convenient for gas companies; they are becoming increasingly difficult to install. Environmental restrictions have tightened making permitting difficult. The larger gas turbine units seemed a solution because they were the low capital cost prime mover and clean burning. However, gas turbines have not yet achieved the high degree of flexibility and fuel efficiency gas transporters hoped. Flexibility has become an increasingly important issue because of the new “Peaking Power Plants” that are coming online. Gas companies are trying to solve the problem of low cost, low maintenance compression that can be quickly ramped up to meet peak demands. The idea of using electric motors to drive compressors to minimize the environmental, regulatory, and maintenance issues is not new. The idea of installing an electrically powered, highly flexible, efficient, low maintenance compressor unit directly into the pipeline feeding the load, possibly underground where it won’t be seen or heard, is a new and viable way for the gas and electric industries to do business together. This paper examines the application of totally enclosed, variable speed electric motor driven gas compressors to applications requiring completely automated, low maintenance, quick response gas pressure boosters. In this paper we will describe how a natural gas transporter, compressor manufacturer, motor manufacturer, and power company have teamed up to design the world’s first gas compressor that can be installed directly in the pipeline. We will discuss methodologies for installing the proposed compressor, the environmental benefits — no emissions, a small footprint, minimal noise — and the benefit of being able to install compression exactly where it is needed to meet the peaking requirements of today’s new loads.

2017 ◽  
Vol 139 (06) ◽  
pp. 32-37 ◽  
Author(s):  
Lee S. Langston

This article highlights technological performance improvements in the gas turbine industry and its likely future course. While the outlook for commercial aviation gas turbines is bright, the non-aviation segment is decidedly clouded. While analysts have focused on the growing demand for electricity worldwide, the average output of each individual gas turbine unit is also increasing, and at a rate that is faster than that of electricity demand. Gas turbine power plants also have the advantage of dispatchability, which wind, hydroelectric, and solar often do not. A recent econometric study of renewable electric power implementation shows that the use of fast-reacting fossil technologies such as gas turbines to hedge against variability of electrical supply made it more likely to result in the successful investment and use of renewables. The article suggests that gas turbine power plants are cost-effective and can provide a necessary backup to the variability of renewable power plants. Gas turbines combine low cost and fast reaction time in a way that will enable the grid to handle winds dying down unexpectedly or unpredicted heavy clouds diminishing solar power output.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Lokesh Kumar ◽  
Susanta Kumar Jana

Abstract Sulfur dioxide is considered as an extremely harmful and toxic substance among the air pollutants emitted from the lignite- and other high-sulfur-coal based power plants, old tires processing units, smelters, and many other process industries. Various types of absorbents and desulfurization technologies have been developed and adopted by the industries to reduce the emission rate of SO2 gas. The present paper focuses on the ongoing advances in the development of varieties of regenerative and non-regenerative absorbents viz., Ca-based, Mg-based, Fe-based, Na-based, N2-based, and others along with various FGD technology, viz., wet, dry or semi-dry processes. Additionally, different types of contactors viz., packed column, jet column, spray tower, and slurry bubble columns along with their significant operational and design features have also been discussed. In the existing or newly installed limestone-based FGD plants, an increasing trend of the utilization of newly developed technologies such as limestone forced oxidation (LSFO) and magnesium-enhanced lime (MEL) are being used at an increasing rate. However, the development of low-cost sorbents, particularly suitable solid wastes, for the abatement of SO2 emission needs to be explored sincerely. Many such wastes cause air pollution by way of entrainment of fine particulate matter (PM), groundwater contamination by its leaching, or brings damage to crops due to its spreading onto the cultivation land. One such pollutant is marble waste and in this work, this has been suggested as a suitable substitute to limestone and cost-effective sorbent for the desulfurization of flue gases. The product of this process being sellable in the market or may be used as a raw material in several industries, it can also prove to be an important route of recycling and reuse of one of the air and water-polluting solid wastes.


Author(s):  
André Perpignan V. de Campos ◽  
Fernando L. Sacomano Filho ◽  
Guenther C. Krieger Filho

Gas turbines are reliable energy conversion systems since they are able to operate with variable fuels and independently from seasonal natural changes. Within that reality, micro gas turbines have been increasing the importance of its usage on the onsite generation. Comparatively, less research has been done, leaving more room for improvements in this class of gas turbines. Focusing on the study of a flexible micro turbine set, this work is part of the development of a low cost electric generation micro turbine, which is capable of burning natural gas, LPG and ethanol. It is composed of an originally automotive turbocompressor, a combustion chamber specifically designed for this application, as well as a single stage axial power turbine. The combustion chamber is a reversed flow type and has a swirl stabilized combustor. This paper is dedicated to the diagnosis of the natural gas combustion in this chamber using computational fluid dynamics techniques compared to measured experimental data of temperature inside the combustion chamber. The study emphasizes the near inner wall temperature, turbine inlet temperature and dilution holes effectiveness. The calculation was conducted with the Reynolds Stress turbulence model coupled with the conventional β-PDF equilibrium along with mixture fraction transport combustion model. Thermal radiation was also considered. Reasonable agreement between experimental data and computational simulations was achieved, providing confidence on the phenomena observed on the simulations, which enabled the design improvement suggestions and analysis included in this work.


Author(s):  
Fábio C. Barbosa

Freight rail carriers have been continuously challenged to reduce costs and comply with increasingly stringent environmental standards, into a continuously competing and environmentally driven industry. In this context, current availability and relative abundance of clean and low cost non conventional gas reserves have aroused a comprehensive reevaluation of rail industry into fuel option, especially where freight rail are strongly diesel based. Countries in which rail sector is required to play an important role in transport matrix, where fuel expenditures currently accounts for a significant share of operational costs, like Australia, Brazil, United States and other continental countries, can be seen as strong candidates to adopt fuel alternatives to diesel fueled freight railways. Moreover, from an environmental perspective, the use of alternative fuels (like natural gas) for locomotive traction may allow rail freight carriers to comply with emission standards into a less technologically complex and costly way. In this context, liquefied natural gas (LNG) fueled freight locomotives are seen as a strong potential near-term driver for natural gas use in rail sector, with its intrinsic cost and environmental benefits and with the potential to revolutionize rail industry much like the transition from steam to diesel experienced into the fifties, as well as the more recent advent of use of alternating current diesel-electric locomotives. LNG rail fueled approach has been focused on both retrofitting existing locomotive diesel engines, as well as on original manufactured engines. Given the lower polluting potential of natural gas heavy engines, when compared to diesel counterparts, LNG locomotives can be used to comply with increasingly restrictive Particulate Matter (PM) and Nitrogen Oxides (NOx) emission standards with less technological complexity (engine design and aftertreatment hardware) and their intrinsic lower associated costs. Prior to commercial operation of LNG locomotives, there are some technical, operational and economic hurdles that need to be addressed, i.e. : i) locomotive engine and fuel tender car technological maturity and reliability improvement; ii) regulation improvement, basically focused on operational safety and interchange operations; iii) current and long term diesel - gas price differential, a decisive driver, and, finally, iv) LNG infrastructure requirements (fueling facilities, locomotives and tender car specifications). This work involved an extensive research into already published works to present an overview of LNG use in freight rail industry into a technical, operational and economical perspective, followed by a critical evaluation of its potential into some relevant freight rail markets, such as United States, Brazil and Australia, as well as some European non electrified rail freight lines.


Author(s):  
Juan Pablo Gutierrez ◽  
Terry B. Sullivan ◽  
Gerald J. Feller

The increase in price of natural gas and the need for a cleaner technology to generate electricity has motivated the power industry to move towards Integrated Gasification Combined Cycle (IGCC) plants. The system uses a low heating value fuel such as coal or biomass that is gasified to produce a mixture of hydrogen and carbon monoxide. The potential for efficiency improvement and the decrease in emissions resulting from this process compared to coal-fired power plants are strong evidence to the argument that IGCC technology will be a key player in the future of power generation. In addition to new IGCC plants, and as a result of new emissions regulations, industry is looking at possibilities for retrofitting existing natural gas plants. This paper studies the feasibility of retrofitting existing gas turbines of Natural Gas Combined Cycle (NGCC) power plants to burn syngas, with a focus on the water/steam cycle design limitations and necessary changes. It shows how the gasification island processes can be treated independently and then integrated with the power block to make retrofitting possible. This paper provides a starting point to incorporate the gasification technology to current natural gas plants with minor redesigns.


2020 ◽  
Author(s):  
Ronald van der A ◽  
Jos de Laat ◽  
Henk Eskes ◽  
Jieying Ding

<p><span><span>New TROPOMI (Sentinel 5P) high quality satellite measurements of nitrogen dioxide (NO<sub>2</sub>) over snow-covered regions of Siberia reveal previously undocumented but significant nitrogen oxides (NO<sub>x</sub> = NO + NO<sub>2</sub>) emissions associated with the natural gas industry in Western Siberia. Besides gas drilling and natural gas power plants, also gas compressor stations for the transport of natural gas are sources of high amounts of NO<sub>x</sub> emissions, which are emitted in otherwise pristine regions. The emissions from these remote gas compressor stations are at least an order of magnitude larger than those reported for North American gas compressor stations, possibly related to less stringent environmental regulations in Siberia compared to the United States. This discovery was made possible thanks to a newly developed technique for discriminating snow covered surfaces from clouds, which for the first time allows for satellite measurements of tropospheric NO<sub>2</sub> columns over large boreal snow-covered areas. This results in 23% more TROPOMI observations on an annual basis. Furthermore, these observations have a precision four times better than nearly any TROPOMI observation over other areas and surfaces around the world. These new results highlight the potential of TROPOMI on Sentinel 5P as well as future satellite missions for monitoring small-scale emissions</span></span></p>


Author(s):  
Paolo Chiesa

LNG regasification process needs a considerable quantity of thermal energy that is usually obtained by cooling sea water or by burning a fraction of the evaporated natural gas. These systems, though offering low cost and high reliability, are thermodynamically inefficient: they require energy for water pumping or fuel to provide heat and do not exploit the physical exergy related to the initial conditions of LNG to produce mechanical work. The present paper aims to assess the performances of various gas turbine based cycles which use the LNG regasification process as a low temperature heat sink for power cycles. In particular it will focus on the following configurations: • Closed loop gas cycles • Gas-gas combined cycles • Combined gas-organic Rankine cycles Two different sendout pressure (70 and 30 bar, corresponding respectively to the supply of long-distance pipelines or power plants based on heavy-duty gas turbines) are considered. Their performances are calculated and proper effectiveness indexes (e.g. thermal and exergetic efficiency) are introduced to carry out a comprehensive comparison among the systems considered. A simple economical analysis completes the discussion.


Author(s):  
Stanley Pace ◽  
Arden Walters

Increased competition fostered by changes in legislation governing power generation entities has engendered a need to closely assess the economics of operating older-electric generating units. Decisions must be made as to whether these units should be retired and replaced with new, greenfield generation capacity, whether capacity should be purchased from other generation companies, or whether such units should be repowered in some way. The repowering alternative has merit when economic factors and environmental considerations show it to project the least cost of electricity over other choices. The chief advantages of repowering, include use of existing real estate and infrastructure, existing transmission facilities and staffing. Since the repowered plant usually emits less stack gas pollutants per unit of energy generated then the original plant, environmental benefits can also accrue. Various types of gas turbine based repowering options for steam electric plants are presented. All the approaches discussed involve the addition of gas turbines to the cycle and the consequent benefit of some form of combined cycle operation. This option includes boiler retirement (and replacement with combined cycle), hot or warm windbox repowering (the boiler is retained and a gas turbine topping cycle is added), feedwater heating repowering (the gas turbine exhaust heats feedwater), and site repowering (only the site infrastructure is re-used as the site for a combined cycle). Business considerations are discussed in terms of their impact on the decision to repower and technology selection. An example involving feedwater heater repowering is used to illustrate the interaction between the business and technical aspects of repowering.


Author(s):  
Nikhil Dave ◽  
Katie Sue Pascavis ◽  
John Patterson ◽  
Michael Kozicki ◽  
David Wallace ◽  
...  

AbstractSevere acute respiratory syndrome coronavirus 2 (SARS-CoV-2), an elusive and highly pathogenic agent, has resulted in the ongoing COVID-19 pandemic affecting numerous populations worldwide. New studies investigating the tenacity of SARS-CoV-2 have highlighted its ability to persist on a myriad of surfaces for several days, including gowns and shoes. As a result, there is a global need for sterilization of a variety of potentially-contaminated items, ranging from clothing to personal protective equipment like face coverings. To this end, we have designed and constructed a cost-effective, scalable, and sustainable sterilization system that uses ozone gas to inactivate viral particles. We sought to determine the efficacy of the system in the sterilization of viral particles as well as its ability to sterilize N95 respirators for reuse. N95 respirators inoculated with P22 bacteriophage and sterilized in the ozone system showed a 6-log10 reduction in viral load when treated at 25 ppm for 150 minutes. Further, N95 respirators treated with five 150-minute cycles at 35 ppm for a total concentration-time product (CT) of 26,250 ppm min in the ozone system showed comparable filtration efficiency to untreated N95 respirators in a 50 to 200 nmr particulate challenge filtration test. Interestingly, the surgical N95 respirators tested showed complete inactivation of fluid resistance and degradation of the elasticity of polyisoprene straps after five cycles in the sterilization system. Taken together, these data suggest that while our ozone system may negatively affect certain protective aspects of surgical N95 respirators, it does effectively sterilize viral particles and can be utilized for a multitude of other use cases, including sterilizing polypropylene face coverings after potential SARS-CoV-2 contamination. In addition to providing long-term environmental benefits, deployment of this system during the ongoing pandemic reduces the risk of COVID-19 community transmission while conserving monetary resources otherwise spent on the continuous purchase of disposable face coverings.


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