Metallurgical Design and Performance of HFW Linepipe With a High-Quality Weld Seam Suitable for Sour Services

2013 ◽  
Author(s):  
Shunsuke Toyoda ◽  
Sota Goto ◽  
Takatoshi Okabe ◽  
Hideto Kimura ◽  
Shuichi Sato ◽  
...  
Keyword(s):  
Weld Seam ◽  
Welding Process ◽  
Steel Matrix ◽  
Diffusible Hydrogen ◽  
High Quality ◽  
The Matrix ◽  
Key Factor ◽  
And Performance ◽  
Gasification Reaction ◽  
Crack Initiation Criterion

To clarify the effects of inclusions on the sour resistance properties of X60- to X70-grade steel, their resistance to hydrogen-induced cracking (HIC) was numerically simulated. The steel was assumed to have a yield strength of 562 MPa and a tensile strength of 644 MPa for the simulation. To estimate the effect of nonmetallic inclusions, a virtual inclusion was situated at the center of a 10-mm-thick HIC test specimen. Tests were performed using NACE test solution A. The crack initiation criterion was determined as a function of the diffusible hydrogen concentration, the diameter of the inclusion, the edge radius of the inclusion, and the fracture toughness of the matrix after hydrogen absorption. The crack propagation was calculated as a function of the diffusion coefficient of hydrogen in the steel matrix and the gasification reaction ratio of hydrogen at the interface of the steel matrix and the inclusion. Based on the results of the numerical estimation, high-frequency electric resistance welded (HFW) Linepipe with a high-quality weld seam was developed. Controlling the morphology and distribution of oxides generated during the welding process by means of temperature and deformation distribution control is the key factor for improving resistance to HIC.

Recent Development of HFW Linepipe With a High-Quality Weld Seam Suitable for Sour Service Environments

2014 ◽  
Author(s):  
Shunsuke Toyoda ◽  
Sota Goto ◽  
Yasushi Kato ◽  
Satoru Yabumoto ◽  
Akio Sato
Keyword(s):  
Crack Propagation ◽  
Chemical Reactions ◽  
Weld Seam ◽  
Welding Process ◽  
Crack Propagation Rate ◽  
Propagation Rate ◽  
Oxide Content ◽  
Electric Resistance ◽  
Diffusible Hydrogen ◽  
High Quality

Based on the appreciable progress being made in quality control and assurance technology for the electric resistance welding process, the number of applications for high-frequency electric resistance welded (HFW) linepipe in highly demanding, severe environments, such as offshore and sour environments, has gradually increased. Resistance to hydrogen-induced cracking (HIC) is the most important property for a linepipe to possess for use in sour environments. However, resistance to HIC, especially along the longitudinal weld seam, has not yet been fully related to metallurgical factors. In this study, to clarify the effects of inclusions on the sour resistance properties of X60- to X70-grade steels, their resistances to HIC were numerically simulated. For the simulation, the steels were assumed to have a yield strength of 562 MPa and a tensile strength of 644 MPa. To estimate the effect of nonmetallic inclusions, a virtual inclusion was situated at the center of a 10-mm-thick HIC test specimen. Tests were performed using NACE test solution A. The crack propagation rate was calculated as a function of the content of diffusible hydrogen, the diameter of the inclusion, and the fracture toughness of the matrix after hydrogen absorption. In the propagation calculation, the resistance to chemical reactions at the interface of the inclusion matrix was also considered to be a delaying factor. By assuming a resistance to chemical reactions at the interface, the crack propagation rate could be fitted to the actual HIC propagation rate. Based on the numerical simulation results, HFW linepipe with a high-quality weld seam was developed. Controlling the morphologies and distributions of oxides generated during the welding process is the key factor for improving the resistance to HIC. Using a combination of optimized chemical composition, microstructure and oxide content, the weld seam of the developed X70-grade HFW steel pipe showed excellent resistance to HIC.

Metallugical Design and Performance of ERW Linepipe With High-Quality Weld Seam Suitable for Extra-Low-Temperature Services

2012 ◽  
Author(s):  
Shunsuke Toyoda ◽  
Sota Goto ◽  
Takatoshi Okabe ◽  
Hideto Kimura ◽  
Satoshi Igi ◽  
...  
Keyword(s):  
Low Temperature ◽  
Weld Seam ◽  
Stress Triaxiality ◽  
Welding Process ◽  
Strain Curve ◽  
Interface Debonding ◽  
Cleavage Crack ◽  
Maximum Point ◽  
High Quality ◽  
The Matrix

To clarify the effect of inclusions on the Charpy impact properties, the 2 mm V-notched Charpy properties of X60 – X80-grades steel were numerically simulated using the finite element method code ABAQUS. The yield strength and the tensile strength of the steel were 562 MPa and 644 MPa, respectively. The striker’s velocity and the temperature dependency of the stress-strain curve were taken into account. To estimate the effect of nonmetallic inclusions, a 200 μm long virtual inclusion with a 1 μm edge radius was situated at the maximum point of the stress triaxiality. Four types of micro crack initiation were determined: (a) ductile void generation in the matrix, (b) cleavage crack generation in the matrix, (c) void generation by inclusion fracture and (d) void generation by matrix-inclusion interface debonding. Without inclusions, a ductile micro void was generated when the striker stroke was 3.3 mm, independent of the temperature. With inclusions, an inclusion fracture occurred when the striker stroke was 0.6 mm at room temperature. The striker stroke decreased as the temperature decreased. Based on the above numerical estimation results, electric resistance welded (ERW) Linepipe with high-quality weld seam MightySeam® has been developed. Controlling the morphology and distribution of oxides generated during the welding process by means of temperature and deformation distribution control is the key factor for improving the low-temperature toughness. The Charpy transition temperature of the developed ERW pipe was much lower than −45°C. Based on the low-temperature hydrostatic burst test with a notched weld seam at −20 °C, the MightySeam® weld provides a fracture performance that is the same as UOE Double Submerged Arc Welded pipe. The pipe has been used in actual, highly demanding, severe environments.

Metallurgical Design and Performance of High-Frequency Electric Resistance Welded Linepipe With High-Quality Weld Seam Suitable for Extra-Low-Temperature Services

2015 ◽  
Vol 137 (3) ◽  
Author(s):  
Shunsuke Toyoda ◽  
Sota Goto ◽  
Takatoshi Okabe ◽  
Hideto Kimura ◽  
Satoshi Igi
Keyword(s):  
Low Temperature ◽  
High Frequency ◽  
Weld Seam ◽  
Welding Process ◽  
Interface Debonding ◽  
Cleavage Crack ◽  
Maximum Point ◽  
Electric Resistance ◽  
High Quality ◽  
The Matrix

To clarify the effect of inclusions on the Charpy impact properties, the 2 mm V-notched Charpy properties of X60–X80-grades steel were numerically simulated using the finite element method code abaqus. The yield strength and the tensile strength of the steel were 562 MPa and 644 MPa, respectively. The striker's velocity and the temperature dependency of the stress–strain curve were taken into account. To estimate the effect of nonmetallic inclusions, a 200 μm long virtual inclusion with a 1 μm edge radius was situated at the maximum point of the stress triaxiality. Four types of microcrack initiation were determined: (a) ductile void generation in the matrix, (b) cleavage crack generation in the matrix, (c) void generation by inclusion fracture, and (d) void generation by matrix–inclusion interface debonding. Without inclusions, a ductile microvoid was generated when the striker stroke was 3.3 mm, independent of the temperature. With inclusions, an inclusion fracture occurred when the striker stroke was 0.6 mm at room temperature. The striker stroke decreased as the temperature decreased. Based on the above numerical estimation results, high-frequency electric resistance welded (HFW) linepipe with high-quality weld seam MightySeam® has been developed. Controlling the morphology and distribution of oxides generated during the welding process by means of temperature and deformation distribution control is the key factor for improving the low-temperature toughness. The Charpy transition temperature of the developed HFW pipe was much lower than −45 °C. Based on the low-temperature hydrostatic burst test with a notched weld seam at −20 °C, the MightySeam® weld provides a fracture performance that is the same as UOE double submerged arc welded pipe. The pipe has been used in actual, highly demanding, and severe environments.

scholarly journals EDCrammer: An Efficient Caching Rate-Control Algorithm for Streaming Data on Resource-Limited Edge Nodes

2019 ◽  
Vol 9 (12) ◽  
pp. 2560 ◽  
Author(s):  
Yunkon Kim ◽  
Eui-Nam Huh
Keyword(s):  
Intelligent Transportation System ◽  
Streaming Data ◽  
Data Traffic ◽  
High Quality ◽  
Data Caching ◽  
Resource Limited ◽  
Quality Video ◽  
Key Factor ◽  
Efficient Data ◽  
Art Research

This paper explores data caching as a key factor of edge computing. State-of-the-art research of data caching on edge nodes mainly considers reactive and proactive caching, and machine learning based caching, which could be a heavy task for edge nodes. However, edge nodes usually have relatively lower computing resources than cloud datacenters as those are geo-distributed from the administrator. Therefore, a caching algorithm should be lightweight for saving computing resources on edge nodes. In addition, the data caching should be agile because it has to support high-quality services on edge nodes. Accordingly, this paper proposes a lightweight, agile caching algorithm, EDCrammer (Efficient Data Crammer), which performs agile operations to control caching rate for streaming data by using the enhanced PID (Proportional-Integral-Differential) controller. Experimental results using this lightweight, agile caching algorithm show its significant value in each scenario. In four common scenarios, the desired cache utilization was reached in 1.1 s on average and then maintained within a 4–7% deviation. The cache hit ratio is about 96%, and the optimal cache capacity is around 1.5 MB. Thus, EDCrammer can help distribute the streaming data traffic to the edge nodes, mitigate the uplink load on the central cloud, and ultimately provide users with high-quality video services. We also hope that EDCrammer can improve overall service quality in 5G environment, Augmented Reality/Virtual Reality (AR/VR), Intelligent Transportation System (ITS), Internet of Things (IoT), etc.

scholarly journals Emotion Recognition on Edge Devices: Training and Deployment

Sensors ◽  
2021 ◽  
Vol 21 (13) ◽  
pp. 4496
Author(s):  
Vlad Pandelea ◽  
Edoardo Ragusa ◽  
Tommaso Apicella ◽  
Paolo Gastaldo ◽  
Erik Cambria
Keyword(s):  
Emotion Recognition ◽  
Language Processing ◽  
Computational Cost ◽  
Sequential Learning ◽  
High Quality ◽  
Fast Training ◽  
Online Sequential Learning ◽  
And Performance ◽  
Resource Constrained Devices ◽  
Constrained Devices

Emotion recognition, among other natural language processing tasks, has greatly benefited from the use of large transformer models. Deploying these models on resource-constrained devices, however, is a major challenge due to their computational cost. In this paper, we show that the combination of large transformers, as high-quality feature extractors, and simple hardware-friendly classifiers based on linear separators can achieve competitive performance while allowing real-time inference and fast training. Various solutions including batch and Online Sequential Learning are analyzed. Additionally, our experiments show that latency and performance can be further improved via dimensionality reduction and pre-training, respectively. The resulting system is implemented on two types of edge device, namely an edge accelerator and two smartphones.

Modeling and Analysis of Underwater Wet Weld Process Based on Regression Method

2013 ◽  
Vol 690-693 ◽  
pp. 2621-2624
Author(s):  
Bo Chen ◽  
Ji Cai Feng
Keyword(s):  
Weld Seam ◽  
Welding Process ◽  
Regression Method ◽  
Modeling And Analysis ◽  
Underwater Wet Welding ◽  
Underwater Environment ◽  
Arc Sensor ◽  
Weld Parameters ◽  
Automation Technology ◽  
Weld Automation

Underwater weld technology is urgently needed for the widely development of marine recourses, and weld automation technology is the inevitable choice because of the underwater environment. Because of the influence of the rigorous environment, the weld seam forming of underwater wet welding is very poor. To control the weld seam forming automatically, the model between the weld parameters and the weld seam shape must be built. This paper used arc sensor to monitor the electrical information of underwater wet welding process, and regression method was used to model the process, and the factors that influence the weld seam forming mostly were analyzed.

scholarly journals Continuous Cooling Transformation Behaviour and Bainite Transformation Kinetics of 23CrNi3Mo Carburised Steel

Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 48
Author(s):  
Wenjun Song ◽  
Min Lei ◽  
Mingpan Wan ◽  
Chaowen Huang
Keyword(s):  
Phase Transformation ◽  
Volume Fraction ◽  
Austenite Formation ◽  
Steel Matrix ◽  
Transformation Kinetics ◽  
Bainite Transformation ◽  
Continuous Cooling ◽  
The Matrix ◽  
Dimensional Growth ◽  
Kinetics Of

In this study, the phase transformation behaviour of the carburised layer and the matrix of 23CrNi3Mo steel was comparatively investigated by constructing continuous cooling transformation (CCT) diagram, determining the volume fraction of retained austenite (RA) and plotting dilatometric curves. The results indicated that Austenite formation start temperature (Ac1) and Austenite formation finish temperature (Ac3) of the carburised layer decreased compared to the matrix, and the critical cooling rate (0.05 °C/s) of martensite transformation is significantly lower than that (0.8 °C/s) of the matrix. The main products of phase transformation in both the carburised layer and the matrix were martensite and bainite microstructures. Moreover, an increase in carbon content resulted in the formation of lamellar martensite in the carburised layer, whereas the martensite in the matrix was still lath. Furthermore, the volume fraction of RA in the carburised layer was higher than that in the matrix. Moreover, the bainite transformation kinetics of the 23CrNi3Mo steel matrix during the continuous cooling process indicated that the mian mechanism of bainite transformation of the 23CrNi3Mo steel matrix is two-dimensional growth and one-dimensional growth.

scholarly journals Wear Resistance of TiC Reinforced Cast Steel Matrix Composite

2017 ◽  
Vol 17 (1) ◽  
pp. 143-146 ◽  
Author(s):  
S. Sobula ◽  
E. Olejnik ◽  
T. Tokarski
Keyword(s):  
Wear Resistance ◽  
Matrix Composite ◽  
Base Alloy ◽  
Cast Steel ◽  
Composite Layer ◽  
Wear Loss ◽  
Steel Matrix ◽  
Soft Matrix ◽  
Base Steel ◽  
The Matrix

Abstract Wear resistance of TiC-cast steel metal matrix composite has been investigated. Composites were obtained with SHSB method known as SHS synthesis during casting. It has been shown the differences in wear between composite and base cast steel. The Miller slurry machine test were used to determine wear loss of the specimens. The slurry was composed of SiC and water. The worn surface of specimens after test, were studied by SEM. Experimental observation has shown that surface of composite zone is not homogenous and consist the matrix lakes. Microscopic observations revealed the long grooves with SiC particles indented in the base alloy area, and spalling pits in the composite area. Due to the presence of TiC carbides on composite layer, specimens with TiC reinforced cast steel exhibited higher abrasion resistance. The wear of TiC reinforced cast steel mechanism was initially by wearing of soft matrix and in second stage by polishing and spalling of TiC. Summary weight loss after 16hr test was 0,14÷0,23 g for composite specimens and 0,90 g for base steel.

Technologies of personnel training and development in the organization

2021 ◽  
Author(s):  
Marina Polevaya ◽  
Igor' Belogrud ◽  
Irina Ivanova ◽  
Elena Kamneva ◽  
Valentina Maslova ◽  
...  
Keyword(s):  
Personnel Management ◽  
Professional Training ◽  
Training And Development ◽  
Personnel Training ◽  
High Quality ◽  
Modern Economy ◽  
Key Factor ◽  
Training Courses ◽  
Management Students ◽  
Psychological Features

In the modern economy, high-quality personnel is a key factor for the success of an organization. The success of the organization directly depends on the degree of qualification of the staff. The textbook presents technologies, methods and types of personnel training and development; legal and organizational aspects of professional training; socio-psychological features of personnel training and development; the basics of forming and managing the personnel reserve in the organization, as well as methods for evaluating the effectiveness of personnel training and development in the organization. It is intended for students studying in the direction of training "Personnel Management", students of institutes and advanced training courses, employees of personnel management services, managers of enterprises and organizations.

Diamond tool wear monitoring by sensory analysis in milling of absolute black granite

2021 ◽  
pp. 095440542110406
Author(s):  
Sandro Turchetta ◽  
Luca Sorrentino ◽  
Gianluca Parodo
Keyword(s):  
Tool Wear ◽  
Cutting Tools ◽  
Depth Of Cut ◽  
Surface Machining ◽  
Diamond Tools ◽  
The Matrix ◽  
Cutting Force Components ◽  
Force Components ◽  
Natural Stones ◽  
And Performance

Diamond tools suitable for machining operations of natural stones can be divided into two groups: cutting tools, including blades, the circular blades and the wires, and the surface machining ones, involving mills and grinders, that can be of different shapes. For the stone sawing process, the most adopted tool type is the diamond mill, whose duration and performance are influenced by various elements such as: the mineralogical characteristics of the material to be machined; the working conditions such as the depth of cut, the feed rate and the spindle speed; the production process of the diamond segment and the characteristics of both the matrix and the diamond, such as the size, the type and the concentration of the diamonds and the metal bond formulation hardness. This work allows to indirectly assess the wear of sintered diamond tools by signal analysis (in time and frequency domain) of the cutting force components acquired in the process. The results obtained represent a fundamental step for the development of a sensory supervision system capable of assessing the tool wear and hence to modify the process parameters in process, in order to optimize cutting performance and tool life.

Sign in / Sign up

Export Citation Format

Share Document