EFFECT OF EMBEDDED TUNGSTEN PARTICLES ON IMPACT RESISTANCE OF DIAMOND COATING

2021 ◽  
pp. 2150108
Author(s):  
NAICHAO CHEN ◽  
DONGMEI LIU ◽  
FAN ZHOU ◽  
PING HE ◽  
MUSEN LIU

For diamond coating, natural fragile property easily leads to fracture, delamination and peeling, which seriously inhibits the applications in many industrial fields. In order to prolong the lifetime, improving the toughness under impact load is essential for diamond coating. In this work, a novel method was proposed by the conventional CVD diamond technique combining with the particles, with which the nanocrystalline diamond (NCD) coating with W particles (W-NCD) was fabricated to evaluate the impact behavior. The pure NCD coating was also produced for comparison. Repeating impact testing was performed to evaluate the impact resistance of the as-deposited NCD coatings. The results showed that the diamond coating can be fabricated on the substrate with W particles. The indentation scar revealed that the W-NCD coating had the stronger impact resistance than the NCD coating. Ratcheting effect was employed to discuss the impact properties of NCD coating for the first time. The coating integrity played a vital role in ratcheting displacement. Repeating impact can make the NCD and W-NCD coatings soft, and the W particles can accelerate the softening process. Hence, embedding particles can provide a potential and valid method to enhance the impact resistance of diamond coating that was very important for the fragile coating.

2020 ◽  
Vol 27 ◽  
pp. 37-41
Author(s):  
Josef Daniel ◽  
Jan Grossman ◽  
Vilma Buršíková ◽  
Lukáš Zábranský ◽  
Pavel Souček ◽  
...  

Coated components used in industry are often exposed to repetitive dynamic impact load. The dynamic impact test is a suitable method for the study of thin protective coatings under such conditions. Aim of this paper is to describe the method of dynamic impact testing and the novel concepts of evaluation of the impact test results, such as the impact resistance and the impact deformation rate. All of the presented results were obtained by testing two W-B-C coatings with different C/W ratio. Different impact test results are discussed with respect to the coatings microstructure, the chemical and phase composition, and the mechanical properties. It is shown that coating adhesion to the HSS substrate played a crucial role in the coatings’ impact lifetime.


Author(s):  
Anne Schmitz

Abstract Three-dimensional (3D) printing with high-resolution stereolithography (SLA) has grown in popularity for creating personalized medical devices. 3D printing is now starting to expand to weight-bearing components, e.g. prosthetic feet, as data on the dynamic properties impact and fatigue is published in the literature. The next step towards using 3D printing in impact applications is to assess the capability of the high-resolution SLA process to manufacture components of uniform impact resistance. Because impact testing is destructive, a surrogate measure to check a part's viability for resisting an impact load also needs to be established. Thirteen notched Izod specimens were printed on a Form2 SLA printer using the manufacturer's photocurable resins: clear, flexible, durable, and draft. Once all the specimens were printed, washed in isopropyl alcohol, and cured with ultraviolet light, the impact resistance was quantified using a pendulum impact tester in a notched Izod configuration. Then, the hardness of the specimens was quantified using a Shore durometer. The process capability indices of the impact resistance for the various polymers were 0.11 (clear), 0.43 (flexible), 0.65 (durable), and 1.07 (draft). Impact resistance and Shore durometer were only correlated for the flexible resin with a Spearman coefficient of r = 0.738, p < 0.005. Since the process capability index was so variable across materials, 3D printing with SLA polymers is not a viable manufacturing process for creating parts of consistent impact resistance. The current technology would lead to too many rejected parts.


2018 ◽  
Vol 51 (1) ◽  
pp. 64-74 ◽  
Author(s):  
Akar Dogan ◽  
Yusuf Arman

In this study, the effects of temperature and impactor nose diameter on the impact behavior of woven glass-reinforced polyamide 6 (PA6) and polypropylene (PP) thermoplastic composites were investigated experimentally. Impact energies are chosen as 10, 30, 50, 70, 90, 110, 130, and 170 J. The thickness of composite materials is 4 mm. Impact tests were performed using a drop weight impact testing machine, CEAST-Fractovis Plus, and the load capacity of test machine is 22 kN. Hemispherical impactor nose diameter of 12, 7, and 20 mm were used as an impactor. The tests are conducted at room temperature (20°C and 75°C). As a result, the PP composites of the same thickness absorbed more energy than PA6 composites. The amount of absorbed energy of PP and PA6 composites decreased with temperature.


2015 ◽  
Vol 76 (3) ◽  
Author(s):  
Norazean Shaari ◽  
Aidah Jumahat ◽  
M. Khafiz M. Razif

In this paper, the impact behavior of Kevlar/glass fiber hybrid composite laminates was investigated by performing the drop weight impact test (ASTM D7136). Composite laminates were fabricated using vacuum bagging process with an epoxy matrix reinforced with twill Kevlar woven fiber and plain glass woven fiber. Four different types of composite laminates with different ratios of Kevlar to glass fiber (0:100, 20:80, 50:50 and 100:0) were manufactured. The effect of Kevlar/glass fiber content on the impact damage behavior was studied at 43J nominal impact energy. Results indicated that hybridization of Kevlar fiber to glass fiber improved the load carrying capability, energy absorbed and damage degree of composite laminates with a slight reduction in deflection. These results were further supported through the damage pattern analysis, depth of penetration and X-ray evaluation tests. Based on literature work, studies that have been done to investigate the impact behaviour of woven Kevlar/glass fiber hybrid composite laminates are very limited. Therefore, this research concentrates on the effect of Kevlar on the impact resistance properties of woven glass fibre reinforced polymer composites.


2012 ◽  
Vol 445 ◽  
pp. 959-964
Author(s):  
Z. Khan ◽  
Necar Merah ◽  
A. Bazoune ◽  
S. Furquan

Low velocity drop weight impact testing of CPVC pipes was conducted on 160 mm long pipe sections obtained from 4-inch (100 mm) diameter schedule 80 pipes. Impact test were carried out for the base (as received) pipes and after their exposure to out door natural weathering conditions in Dhahran, Saudi Arabia. The results of the impact testing on the natural (outdoor exposure) broadly suggest that the natural outdoor exposures produce no change in the impact resistance of CPVC pipe material for the impact events carrying low incident energies of 10 and 20J. At the impact energies of 35 and 50J the natural outdoor exposures appear to cause appreciable degradation in the impact resistance of the CPVC pipe material. This degradation is noted only for the longer exposure periods of 12 and 18 months.


Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5847
Author(s):  
Xiaohao Li ◽  
Junqi Pan ◽  
Xingchen Zhou

In order to meet the increasing application requirements with regards to structural impact resistance in industries such as mining, construction, aerospace engineering, and disaster relief and mitigation, this paper designs a variant truss beam structure with a large shrinkage ratio and high impact resistance. Based on the principle of the curved trajectory of scissor mechanisms, this paper conducts a finite element simulation analysis of the impact load on the truss beam structure, a theoretical analysis of the impact response and a relevant prototype bench-top experiment, completing a full study on the impact resistance mechanism of the designed variant truss beam structure under the impact load. In the paper, the buffer effect of the external load impact on the variant truss beam structure is analyzed from the perspective of the energy change of elastic–plastic deformation. This paper proposes an optimization strategy for the variant truss beam structure with the energy absorption rate as the optimization index through extensive analysis of the parameter response surfaces. The strategy integrates analyses on the response characteristic analysis of various configuration materials to obtain an optimal combination of component parameters that ensures that the strength of the truss beam structure meets set requirements. The strategy provides a feasible method with which to verify the effectiveness and impact resistance of a variant truss structure design.


Author(s):  
Meivazhisalai Parasuraman Salaimanimagudam ◽  
Covaty Ravi Suribabu ◽  
Gunasekaran Murali ◽  
Sallal R. Abid

Reducing the weight of concrete beams is a primary (beyond strength and durability) concern of engineers. Therefore, this research was directed to investigate the impact response of hammerhead pier concrete beams designed with density-based method topology optimization. The finite element topology optimization was conducted using Autodesk fusion 360 considering three different mesh sizes of 7 mm, 10 mm, and adaptive meshing. Three optimized hammerhead beam configurations; HB1, HB2, and HB3, respectively, with volume reductions greater than 50 %. In the experimental part of this research, nine beams were cast with identical size and configuration to the optimized beams. Three beams, identical to the optimized beams, were tested under static bending for verification purposes. In comparison, six more beams, as in the preceding three beams but without and with hooked end steel fibers, were tested under repeated impact load. The test results revealed that the highest flexural capacity and impact resistance at crack initiation and failure were recorded for the adaptive mesh beams (HB3 and HB3SF). The failure impact energy and ductility ratio of the beam HB3SF was higher than the beams HB1SF and HB2SF by more than 270 %. The results showed that the inclusion of steel fiber duplicated the optimized beam’s impact strength and ductility several times. The failure impact resistance of fibrous beams was higher than their corresponding plain beams by approximately 2300 to4460 %, while their impact ductility ratios were higher by 6.0 to 18.1 times.


Author(s):  
Steven W. Kirkpatrick ◽  
Robert A. MacNeill ◽  
Francisco Gonzalez

There has been significant research in recent years to analyze and improve the impact behavior and puncture resistance of railroad tank cars. Ultimately, the results of this work will be used by the Government regulatory agencies in the United States and Canada to establish performance-based testing requirements and to develop methods to evaluate the crashworthiness and structural integrity of different tank car designs. This paper describes analyses of current impact testing requirements and impact test methodologies using detailed finite element analyses (FEA). The results of these analyses are used to identify characteristics of the test methodologies that are desirable or undesirable for the test requirements in future tank car safety regulations.


Materials ◽  
2019 ◽  
Vol 12 (19) ◽  
pp. 3134 ◽  
Author(s):  
Tao Lan ◽  
Guangchong Qin ◽  
Jinzhao Zhuang ◽  
Youdi Wang ◽  
Qian Zheng ◽  
...  

The dynamic loads acting on concrete-filled steel tubular members under axial impacts by rigid bodies were studied herein by FEM. The whole impact process was simulated and the time history of the impact load was obtained. The effects of eight factors on the axial impact load were studied; these factors were the impact speed, mass ratio, axial pressure ratio, steel ratio, slenderness ratio, concrete strength, impact position, and boundary conditions. Besides this, the effects of concrete creep on the impact load were also considered by changing the material parameters of the concrete. The results show that axial impact load changes with time as a triangle. The peak value of impact load increases and the impact resistance improves with the growth of the axial pressure ratio, steel ratio, slenderness ratio, and concrete strength after creep occurs. As the eccentricity of the axial impact acting on a concrete-filled steel tubular member increases, the peak value of the impact load decreases. The enhancement of constraints at both ends of the member can improve the impact resistance. The creep reduction coefficients for the peak axial impact load of a concrete-filled steel tubular member under axial compression and considering the creep effect over 6 months and 30 years are 0.60 and 0.55, respectively. A calculation formula for the peak value of impact load was suggested based on the existing formula, and its accuracy was proved by finite element calculation in this study.


2020 ◽  
Vol 20 (06) ◽  
pp. 2040001 ◽  
Author(s):  
Wensu Chen ◽  
Thong M. Pham ◽  
Mohamed Elchalakani ◽  
Huawei Li ◽  
Hong Hao ◽  
...  

Basalt fiber-reinforced polymer (BFRP) has been applied for strengthening concrete structures. However, studies on reinforced concrete (RC) slabs strengthened by BFRP strips under impact loads are limited in open literature. This study investigates the efficiency of using BFRP strips with various strengthening layouts and anchoring schemes on the impact resistance of RC slabs. A total of 11 two-way square slabs were prepared and tested, including one reference specimen without strengthening and ten slabs strengthened with BFRP strips and/or anchors. The RC slabs were impacted by a drop weight with increasing height until slab failure. The observed failure modes include punching shear failure, BFRP sheet debonding and reinforcement fracture. The failure modes and the effects of using various strengthening schemes on the impact resistant capacity of RC slabs were examined. The quantitative measurements, such as impact velocity, indentation depth and diameter, were compared and discussed. In addition, numerical studies were carried out by using LS-DYNA to simulate the impact tests of RC slabs with and without BFRP strengthening. With the calibrated numerical model, the impact behavior of slabs with various dimensions and strengthening layouts under different impact intensities can be predicted with good accuracy.


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