scholarly journals Deposition and Tribological Properties of Sulfur-Doped DLC Films Deposited by PBII Method

2010 ◽  
Vol 2010 ◽  
pp. 1-7 ◽  
Author(s):  
Nutthanun Moolsradoo ◽  
Shuichi Watanabe

Sulfur-doped diamond-like carbon films (S-DLC) fabricated fromC2H2andSF6mixtures were used to study the effects of sulfur content and negative pulse bias voltage on the deposition and tribological properties of films prepared by plasma-based ion implantation (PBII). The structure and relative concentration of the films were analyzed by Raman spectroscopy and Auger electron spectroscopy. Hardness and elastic modulus of films were measured by nanoindentation hardness testing. Tribological characteristics of films were performed using a ball-on-disk friction tester. The results indicate that with the increasing sulfur content, the hardness and elastic modulus decrease. Additionally, by changing the negative pulse bias voltage from 0 kV to−5 kV, the hardness and elastic modulus increase, while the friction coefficient and specific wear rate tends to decrease. Moreover, at a negative pulse bias voltage of−5 kV and flow-rate ratio of 1 : 2, there is considerable improvement in friction coefficient of 0.05 under ambient air is due to the formation of a transfer films on the interface. The decrease in the friction coefficient of films doped with 4.9 at.% sulfur is greater under high vacuum (0.03) than under ambient air (>0.1).

Materials ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 903 ◽  
Author(s):  
Zhiying Ren ◽  
Yu Yang ◽  
Youxi Lin ◽  
Zhiguang Guo

In this study, epoxy resin (EP) composites were prepared by using molybdenum disulfide (MoS2) and helical carbon nanotubes (H-CNTs) as the antifriction and reinforcing phases, respectively. The effects of MoS2 and H-CNTs on the friction coefficient, wear amount, hardness, and elastic modulus of the composites were investigated. The tribological properties of the composites were tested using the UMT-3MT friction testing machine, non-contact three-dimensional surface profilometers, and nanoindenters. The analytical results showed that the friction coefficient of the composites initially decreased and then increased with the increase in the MoS2 content. The friction coefficient was the smallest when the MoS2 content in the EP was 6%, and the wear amount increased gradually. With the increasing content of H-CNTs, the friction coefficient of the composite material did not change significantly, although the wear amount decreased gradually. When the MoS2 and H-CNTs contents were 6% and 4%, respectively, the composite exhibited the minimum friction coefficient and a small amount of wear. Moreover, the addition of H-CNTs significantly enhanced the hardness and elastic modulus of the composites, which could be applied as materials in high-temperature and high-pressure environments where lubricants and greases do not work.


2011 ◽  
Vol 284-286 ◽  
pp. 479-487 ◽  
Author(s):  
Ping Ping Yao ◽  
Ye Long Xiao ◽  
Jun Wang Deng

The microstructure and tribological properties of space copper-based friction material fabricated by Powder Metallurgy technology were studied using optical metallographic microscope and MM-1000-type tribo-tester, respectively. The results are shown as follows: The lubricant MoS2 was resolved during sintering, resulting in the loss of S element. MoS2 and its resolvents reacted with other components into some new compounds which contribute to the tribological properties of friction material. The lubrication mechanism of these new compounds showed essential difference in comparison to that for MoS2; the friction coefficient was higher under atmospheric condition than that under vacuum conditions, but almost the same under low and high vacuum conditions. It decreased under both atmospheric and low vacuum conditions with the increase of load. The environmental temperature had insignificant effect on the friction coefficient; under atmospheric condition as load increased, the mass loss of material decreased linearly, then increased. With regard to low vacuum condition as load increased, the mass loss of material increased, then decreased; the stable coefficient of friction material under vacuum condition was higher than that under atmospheric condition.


2009 ◽  
Vol 60-61 ◽  
pp. 270-273
Author(s):  
Guang Gui Cheng ◽  
Jian Ning Ding ◽  
Biao Kan ◽  
Zhen Fan

In order to analyze the effect of proceeding on the mechanical and tribological properties of DLC films. Three DLC films samples on single silicon wafers were prepared by CVD method. The changed bias voltages were 300V, 350V, 450V separately. The structure and topography of prepared films were studied by Raman spectroscopy and atomic force microscopy (AFM), respectively. The hardness and elastic modulus together with friction coefficient of DLC films were measured by Tribolab system. According to the Raman spectra, the G and D peak shift to left with the increasing of bias voltage. Nano indent showed that the hardness (H) of the DLC films decreases from 19.63GPa to 18.12GPa with the increasing of bias voltages, and the value of elastic modulus (E) is also behaving the same trend as H from 157.95GPa to 146.95GPa. Friction coefficients of the three samples were measured by nano-scratch method under the constant normal load of 1000uN and the slide velocity of 3 um/sec, the corresponding friction coefficient is 0.0804 for DLC300, 0.0508for DLC350 and 0.0594 for DLC450 separately, which indicates that high hardness materials may not necessarily the perfect frictional material, but compound properties of hardness and elastic modulus


Author(s):  
M Amirat ◽  
H Zaïdi ◽  
A Beloufa

The direct metal/metal sliding contact causes a severe wear with a high friction coefficient and an important wear rate. Applying magnetic field into the rotating sliding steel Fe360 B/steel Fe360 B modifies the friction and the wear behavior of the contact. The experimental tests were conducted in three different environments such as: ambient air, pure oxygen at 105 Pa and high vacuum at 5.10−5 Pa. In ambient air and without magnetic field, the metal/metal contact is ductile. When a magnetic field is applied, the formation of oxide layer evolves progressively with the number of sliding cycles. This contact has a low friction and mild wear. Under oxygen, the oxide film appears in wear track with and without applied magnetic field. The wear rate under oxygen is lower than that in ambient air with a ratio roughly equals to 10. In oxygen, the average value of friction coefficient µ decreases from µ = 0.41 to µ = 0.30. In vacuum, the increase of surface hardness causes a transfer of particles from the disc towards the pin. This transfer modifies the morphology of the wear track, increases the surfaces roughness and leads to a strong adhesive wear. The different analysis obtained with: microscopy, micro-harness, wear losses, EDX and friction evolution explains the effect of applied magnetic field on the friction behavior of Fe360 B steel.


Materials ◽  
2020 ◽  
Vol 13 (8) ◽  
pp. 1911 ◽  
Author(s):  
Chao Li ◽  
Lei Huang ◽  
Juntang Yuan

Non-hydrogenated diamond-like carbon (DLC) films with various ratios of sp3/sp2 were prepared on cemented carbide YG8 with DC magnetron sputtering technology. A pure graphite target was selected as the carbon source. Before DLC deposition, a surface etching pretreatment was carried out by mid-frequency magnetron sputtering method, using Ti atoms to improve adhesion strength. The ratios of sp3/sp2 were adjusted by bias voltages. In order to investigate the effect of the ratio of sp3/sp2 on adhesion and tribological properties, Raman spectra, XPS spectra, adhesion scratch test and ball-on-disk dry friction tests were applied. The results indicated that the ratio of sp3/sp2 fluctuated with bias voltage, increasing in the range of 0.74 to 0.98. The adhesion strength decreased from 31.5 to 18.4 N with the increasing ratio of sp3/sp2, while the friction coefficient rose in DLC-Si3N4 and dropped in DLC-Ti6Al4V. For DLC-Ti6Al4V, the oxidation of Ti6Al4V had a greater influence than graphitization of DLC. The hard oxides of Ti6Al4V broke the graphite transfer layer leading to a high friction coefficient. The wear rate was approximately linearly related to bias voltage. The coefficients of the linear regression equation were influenced by different friction materials. The adhesion strength and the friction coefficient were fitted as a function of the ratio of sp3/sp2.


Metals ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 1518
Author(s):  
Ping Zhong ◽  
Xueqian Cao ◽  
Lunlin Shang

Humid air is a very important service environment, in which metal friction parts should be enhanced to offer excellent corrosion resistance and wear resistance. The B4C coating is an excellent candidate material to enhance the corrosion resistance and tribological behaviors. The purpose is to investigate the effect of negative bias voltages on the tribological properties of B4C coatings under a high relative humidity environment. Amorphous B4C coatings were successfully prepared by closed field unbalanced magnetron sputtering technology and its microstructure, hardness, elastic modulus, adhesive force and tribological properties were systematically studied. Results demonstrate that the B4C coatings deposited at each negative bias voltage have a columnar structure and the surface roughness remained unchanged (about 1.0 nm), while the thickness, hardness, elastic modulus and adhesion force increase first and then decrease with the negative bias voltage increasing. Among them, the B4C (−50 V) coating showed the best mechanical properties. It should be noted that the B4C (−50 V) coating with an excellent corrosion resistance also exhibits the lowest friction coefficient (~0.15) and wear resistance (7.2 × 10−7 mm3·N−1·m−1) under humid air (85% RH). This is mainly due to the tribochemical reaction of B4C during a sliding process to produce boric acid at the sliding interface. B4C coatings can provide an excellent corrosion resistance and high wear resistance due to their high chemical stability and high hardness.


Author(s):  
Ying Yan ◽  
Xuelin Lei ◽  
Yun He

The effect of nanoscale surface texture on the frictional and wear performances of nanocrystalline diamond films under water-lubricating conditions were comparatively investigated using a reciprocating ball-on-flat tribometer. Although the untreated nanocrystalline diamond film shows a stable frictional state with an average friction coefficient of 0.26, the subsequent textured films show a beneficial effect on rapidly reducing the friction coefficient, which decreased to a stable value of 0.1. Furthermore, compared with the nanocrystalline diamond coating, the textured films showed a large decreasing rate of the corresponding ball wear rate from 4.16 × 10−3 to 1.15 × 10−3 mm3/N/m. This is due to the fact that the hydrodynamic fluid film composed of water and debris can provide a good lubrication environment, so the entire friction process has reached the state of fluid lubrication. Meanwhile, the surface texture can greatly improve the hydrophilicity of the diamond films, and as the texture density increases, the water contact angle decreases from 94.75° of the nanocrystalline diamond film to 78.5° of the textured films. The proper textured diamond film (NCD90) exhibits superior tribological properties among all tested diamond films, such as short run-in period, low coefficient of friction, and wear rate.


2021 ◽  
Vol 8 (1) ◽  
pp. 6
Author(s):  
Divya Gupta ◽  
Jeffrey W. Santoso ◽  
Megan L. McCain

Engineered in vitro models of skeletal muscle are essential for efficiently screening drug safety and efficacy. However, conventional culture substrates poorly replicate physical features of native muscle and do not support long-term culture, which limits tissue maturity. Micromolded gelatin hydrogels cross-linked with microbial transglutaminase (gelatin-MTG hydrogels) have previously been shown to induce C21C2 myotube alignment and improve culture longevity. However, several properties of gelatin-MTG hydrogels have not been systematically characterized, such as changes in elastic modulus during incubation in culture-like conditions and their ability to support sarcomere maturation. In this study, various gelatin-MTG hydrogels were fabricated and incubated in ambient or culture-like conditions. Elastic modulus, mass, and transmittance were measured over a one- or two-week period. Compared to hydrogels in phosphate buffered saline (PBS) or ambient air, hydrogels in Dulbecco’s Modified Eagle Medium (DMEM) and 5% CO2 demonstrated the most stable elastic modulus. A subset of gelatin-MTG hydrogels was micromolded and seeded with C2C12 or primary chick myoblasts, which aligned and fused into multinucleated myotubes with relatively mature sarcomeres. These data are important for fabricating gelatin-MTG hydrogels with predictable and stable mechanical properties and highlight their advantages as culture substrates for engineering relatively mature and stable muscle tissues.


2014 ◽  
Vol 2014 ◽  
pp. 1-7 ◽  
Author(s):  
Jinlong Jiang ◽  
Qiong Wang ◽  
Yubao Wang ◽  
Zhang Xia ◽  
Hua Yang ◽  
...  

The titanium- and silicon-codoped a-C:H films were prepared at different applied bias voltage by magnetron sputtering TiSi target in argon and methane mixture atmosphere. The influence of the applied bias voltage on the composition, surface morphology, structure, and mechanical properties of the films was investigated by XPS, AFM, Raman, FTIR spectroscopy, and nanoindenter. The tribological properties of the films were characterized on an UMT-2MT tribometer. The results demonstrated that the film became smoother and denser with increasing the applied bias voltage up to −200 V, whereas surface roughness increased due to the enhancement of ion bombardment as the applied bias voltage further increased. The sp3carbon fraction in the films monotonously decreased with increasing the applied bias voltage. The film exhibited moderate hardness and the superior tribological properties at the applied bias voltage of −100 V. The tribological behaviors are correlated to the H/E or H3/E2ratio of the films.


2010 ◽  
Vol 654-656 ◽  
pp. 2763-2766 ◽  
Author(s):  
Li Wen Mu ◽  
Xin Feng ◽  
Yi Jun Shi ◽  
Huai Yuan Wang ◽  
Xiao Hua Lu

The tribological properties of polyimide (PI) composites reinforced with graphite or MoS2 sliding in liquid alkali and water as well as dry friction were investigated using a ring-on-ring tester. The results show that the friction coefficient (μ) and wear rate (W) for both graphite/PI and MoS2/PI composites in different liquid mediums are μdry>μwater >μalkali and Wwater>Wdry >Walkali. Results also indicate that the friction coefficient and wear rate of the PI composites filled with different solid lubricants are μMoS2 >μgraphite and W MoS2 >Wgraphite in different liquid mediums. In addition, the hydrophobic inorganic fillers are fit for the reinforcement of polymer-based composites sliding in liquid mediums. It is also concluded from the authors’ work that the wear rate and friction coefficient of polymer-based (such as PI, PTFE) composites in the alkali lubricated conditions is lowest among all the friction conditions. This may be attributed to the ionic hydration in the alkaline solution.


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