scholarly journals CFD for Subcooled Flow Boiling: Parametric Variations

2013 ◽  
Vol 2013 ◽  
pp. 1-22 ◽  
Author(s):  
Roland Rzehak ◽  
Eckhard Krepper

We investigate the present capabilities of CFD for wall boiling. The computational model used combines the Euler/Euler two-phase flow description with heat flux partitioning. Very similar modeling was previously applied to boiling water under high pressure conditions relevant to nuclear power systems. Similar conditions in terms of the relevant nondimensional numbers have been realized in the DEBORA tests using dichlorodifluoromethane (R12) as the working fluid. This facilitated measurements of radial profiles for gas volume fraction, gas velocity, liquid temperature, and bubble size. Robust predictive capabilities of the modeling require that it is validated for a wide range of parameters. It is known that a careful calibration of correlations used in the wall boiling model is necessary to obtain agreement with the measured data. We here consider tests under a variety of conditions concerning liquid subcooling, flow rate, and heat flux. It is investigated to which extent a set of calibrated model parameters suffices to cover at least a certain parameter range.

2012 ◽  
Vol 33 (1) ◽  
pp. 107-122
Author(s):  
Roland Rzehak ◽  
Eckhard Krepper

CFD simulation of DEBORA boiling experimentsIn this work we investigate the present capabilities of computational fluid dynamics for wall boiling. The computational model used combines the Euler/Euler two-phase flow description with heat flux partitioning. This kind of modeling was previously applied to boiling water under high pressure conditions relevant to nuclear power systems. Similar conditions in terms of the relevant non-dimensional numbers have been realized in the DEBORA tests using dichlorodifluoromethane (R12) as the working fluid. This facilitated measurements of radial profiles for gas volume fraction, gas velocity, bubble size and liquid temperature as well as axial profiles of wall temperature. After reviewing the theoretical and experimental basis of correlations used in the ANSYS CFX model used for the calculations, we give a careful assessment of the necessary recalibrations to describe the DEBORA tests. The basic CFX model is validated by a detailed comparison to the experimental data for two selected test cases. Simulations with a single set of calibrated parameters are found to give reasonable quantitative agreement with the data for several tests within a certain range of conditions and reproduce the observed tendencies correctly. Several model refinements are then presented each of which is designed to improve one of the remaining deviations between simulation and measurements. Specifically we consider a homogeneous MUSIG model for the bubble size, modified bubble forces, a wall function for turbulent boiling flow and a partial slip boundary condition for the liquid phase. Finally, needs for further model developments are identified and promising directions discussed.


Author(s):  
Y. Bouaichaoui ◽  
R. Kibboua ◽  
M. Matkovič

The knowledge of the onset of subcooled boiling in forced convective flow at high liquid velocity and subcooling is of importance in thermal hydraulic studies. Measurements were performed under various conditions of mass flux, heat flux, and inlet subcooling, which enabled to study the influence of different boundary conditions on the development of local flow parameters. Also, some measurements have been compared to the predictions by the three-dimensional two-fluid model of subcooled boiling flow carried out with the computer code ANSYS-CFX-13. A computational method based on theoretical studies of steady state two phase forced convection along a test section loop was released. The calculation model covers a wide range of two phase flow conditions. It predicts the heat transfer rates and transitions points such as the Onset of Critical Heat Flux.


Author(s):  
Anand P. Roday ◽  
Michael K. Jensen

The critical heat flux (CHF) condition sets an upper limit on the flow-boiling heat transfer process. With the growing demand for the use of two-phase flow in micro and nano-sized devices, there is a strong need to understand the CHF phenomenon in channels of such small dimensions. This study experimentally investigates the critical heat flux condition during flow boiling in a single stainless steel microtube of two different diameters—0.427mm, and 0.286 mm. Degassed water is the working fluid. The effects of various parameters—diameter, mass flux (350–1500 kg/m2s), inlet subcooling (2°C–50°C), and length-to-diameter ratio (75–200) on the CHF condition are studied for the exit condition being nearly atmospheric pressure. The CHF increases with an increase in mass flux. The effect of the inlet subcooling on the CHF condition is more complex. With a decreasing inlet subcooling, the CHF decreases until saturated liquid is reached; thereafter, the CHF increases with quality.


2001 ◽  
Author(s):  
Gail E. Kendall ◽  
Peter Griffith ◽  
Arthur E. Bergles ◽  
John H. Lienhard

Abstract Since the 1950’s, the research and industrial communities have developed a body of experimental data and set of analytical tools and correlations for two-phase flow and heat transfer in passages having hydraulic diameter greater than 6 mm or so. These tools include flow regime maps, pressure drop and heat transfer correlations, and critical heat flux limits, as well as strategies for robust thermal management of HVAC systems, electronics, and nuclear power plants. Designers of small systems with thermal management by phase change will need analogous tools to predict and optimize thermal behavior in the mesoscale and smaller sizes. Such systems include a wide range of devices for computation, measurement, and actuation in environments that range from office space to outer space and living systems. This paper examines important proceses that must be considered when channel diameters decrease, including flow distribution issues in single, parallel, and split flows; flow instability in parallel passages; manufacturing tolerances effects; nucleation processes; and wall conductance effects. The discussion focuses on engineering issues for the design of practical systems.


2000 ◽  
Author(s):  
G. Hetsroni ◽  
A. Mosyak ◽  
Z. Segal

Abstract We fabricated a novel thermal microsystems (simulating a computer chip) consisting of a heater, microchannels, inlet and outlet plena and we studied the effect of the geometry on the flow and heat transfer. The vapor - water two-phase flow patterns were observed in the parallel microchannels through a microscope and high-speed video camera. It was observed that hydraulic instabilities occur. Existence of a periodic annular flow was also observed, which consist of a symmetrically distributed liquid ring surrounding the vapor core. Along the microchannel axis, the periodic dry zone appears and develops. The thermal visualization and temperature measurements of the heated device were carried out using infrared thermography. As long as the flow was single phase liquid, the forced convection heat transfer resulted in a moderate irregularity on the heated chip. These temperature differences do not cause damage to the device. The steady-state heat transfer for different types of microchannels has been studied also at the range of heat flux where phase change of the working fluid from liquid to vapor took place. Under conditions of flow boiling in microchannels, a significant enhancement of heat transfer was established. In the case of uniform heat flux the hydraulic instabilities lead to irregularity of temperature distribution on the heated chip. In the case of nonuniform heat flux the irregularity increased drastically.


Author(s):  
Md. Osman Ali ◽  
Mohammad Zoynal Abedin ◽  
Md. Dulal Ali ◽  
Mohammad Rasel Rasel

Boiling heat transfer can play a vital role in the two-phase flow applications. The analysis of the boiling hat transfer enhancement is of importance in such applications and the enhancement can be mostly conducted by using various active and passive techniques. One type of passive techniques is the enhancement of heat transfer by nanofluids. This article presents an extensive review on the effect of different nanofluids on the enhancement of heat transfer coefficient (HTC) and critical heat flux (CHF) for both pool as well as flow boiling. Nanoparticles addition to a working fluid is done arbitrarily to improve the thermophysical properties which in turn improves heat transfer rate. Numerous works have been done in the studies on nanofluid boiling. Among various nanoparticles, the most frequently used nanoparticles are Al2O3 and TiO2. In the case of binary nanoparticles, the most commonly used combination is Al2O3 and TiO2. After reviewing the relevant literatures, it is found that for pool boiling, the maximum HTC is increased to 138% for TiO2 nanoparticles and the maximum CHF is increased to 274.2% for MWCNTs. Conversely, in flow boiling the maximum HTC is increased to 126% for ZnO nanoparticles and the maximum CHF increased to as 100% for GO nanoparticles. In addition, when two or more nanoparticles in succession or binary nanofluids are used the CHF in pool boiling increased up to 100% for Al2O3 and TiO2 as well as the CHF in flow boiling increased up to 100% for Al2O3, ZnO, and Diamond. Though the information of the coefficient of heat transfer and the critical heat flux varied for different nanofluids and vary from experiment to experiment for each of the nanofluids. This variation happens because the coefficient of heat transfer and the critical heat flux in boiling is dependent upon several factors.


1981 ◽  
Vol 103 (4) ◽  
pp. 667-672 ◽  
Author(s):  
K. H. Sun ◽  
R. B. Duffey ◽  
C. Lin

A thermal-hydraulic model has been developed for describing the phenomenon of hydrodynamically-controlled dryout, or the boil-off phenomenon, in a vertical channel with a spatially-averaged or uniform heat flux. The use of the drift flux correlation for the void fraction profile, along with mass and energy balances for the system, leads to a dimensionless closed-form solution for the predictions of two-phase mixture levels and collapsed liquid levels. The physical significance of the governing dimensionless parameters are discussed. Comparisons with data from single-tube experiments, a 3 × 3 rod bundle experiment, and the Three Mile Island nuclear power plant show good agreement.


2001 ◽  
Author(s):  
G. Hetsroni ◽  
A. Mosyak ◽  
Z. Segal

Abstract Experimental investigation of a heat sink for electronics cooling is performed. The objective is to keep the operating temperature at a relatively low level of about 323–333K, while reducing the undesired temperature variation in both the streamwise and transverse directions. The experimental study is based on systematic temperature, flow and pressure measurements, infrared radiometry and high-speed digital video imaging. The heat sink has parallel triangular microchannels with a base of 250μm. According to the objectives of the present study, Vertrel XF is chosen as the working fluid. Experiments on flow boiling of Vertrel XF in the microchannel heat sink are performed to study the effect of mass velocity and vapor quality on the heat transfer, as well as to compare the two-phase results to a single-phase water flow.


Author(s):  
Yefei Liu ◽  
Yang Liu ◽  
Xingtuan Yang ◽  
Liqiang Pan

Series of experiments are conducted in a single microchannel, where subcooled water flows upward inside a transparent and vertical microchannel. The cross section of the channel is rectangle with the hydraulic diameter of 2.8mm and the aspect ratio of 20. The working fluid is 3–15K subcooled and surface heat flux on the channel is between 0–3.64 kW/m2, among which two-phase instability at low vapor quantity may occur. By using a novel transparent heating technique and a high-speed camera, visualization results are obtained. The parameters are acquired with a National Instruments Data Acquisition card. In the experiments, long-period oscillation and short-period oscillation are observed as the primary types of instability in a microchannel. Instability characteristics represented from signals correspond well with the flow pattern. Moreover, effects of several parameters are investigated. The results indicate that the oscillating period generally increases with the heat flux density and decreases with inlet subcooling, while the effects of inlet resistance are more complex.


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