scholarly journals Multidisciplinary design optimization of film-cooled gas turbine blades

1999 ◽  
Vol 5 (2) ◽  
pp. 97-119 ◽  
Author(s):  
Shashishekara S. Talya ◽  
J. N. Rajadas ◽  
A. Chattopadhyay
Keyword(s):  
Objective Function ◽  
Design Optimization ◽  
Gas Turbine ◽  
Upper Bound ◽  
Film Cooling ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Heat Diffusion ◽  
Heat Transfer Analysis ◽  
Heat Diffusion Equation

Design optimization of a gas turbine blade geometry for effective film cooling toreduce the blade temperature has been done using a multiobjective optimization formulation. Three optimization formulations have been used. In the first, the average blade temperature is chosen as the objective function to be minimized. An upper bound constraint has been imposed on the maximum blade temperature. In the second, the maximum blade temperature is chosen as the objective function to be minimized with an upper bound constraint on the average blade temperature. In the third formulation, the blade average and maximum temperatures are chosen as objective functions. Shape optimization is performed using geometric parameters associated with film cooling and blade external shape. A quasi-three-dimensional Navier–Stokes solver for turbomachinery flows is used to solve for the flow field external to the blade with appropriate modifications to incorporate the effect of film cooling. The heat transfer analysis for temperature distribution within the blade is performed by solving the heat diffusion equation using the finite element method. The multiobjective Kreisselmeier–Steinhauser function approach has been used in conjunction with an approximate analysis technique for optimization. The results obtained using both formulations are compared with reference geometry. All three formulations yield significant reductions in blade temperature with the multiobjective formulation yielding largest reduction in blade temperature.

Numerical Predictions of Three-Dimensional Unsteady Turbulent Film-Cooling for Trailing Edge of Gas-Turbine Blade Using Large Eddy Simulation

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
Ahmed Khalil ◽  
Hatem Kayed ◽  
Abdallah Hanafi ◽  
Medhat Nemitallah ◽  
Mohamed Habib
Keyword(s):  
Gas Turbine ◽  
Film Cooling ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Trailing Edge ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Gas Turbine Blades ◽  
Blowing Ratio ◽  
Eddy Simulation

This work investigates the performance of film-cooling on trailing edge of gas turbine blades using unsteady three-dimensional numerical model adopting large eddy simulation (LES) turbulence scheme in a low Mach number flow regime. This study is concerned with the scaling parameters affecting effectiveness and heat transfer performance on the trailing edge, as a critical design parameter, of gas turbine blades. Simulations were performed using ANSYS-fluentworkbench 17.2. High quality mesh was adapted, whereas the size of cells adjacent to the wall was optimized carefully to sufficiently resolve the boundary layer to obtain insight predictions of the film-cooling effectiveness on a flat plate downstream the slot opening. Blowing ratio, density ratio, Reynolds number, and the turbulence intensity of the mainstream and coolant flow are optimally examined against the film-cooling effectiveness. The predicted results showed a great agreement when compared with the experiments. The results show a distinctive behavior of the cooling effectiveness with blowing ratio variation as it has a dip in vicinity of unity which is explained by the behavior of the vortex entrainment and momentum of coolant flow. The negative effect of the turbulence intensity on the cooling effectiveness is demonstrated as well.

scholarly journals Comparison of Two-Equation Turbulence Models for Prediction of Heat Transfer on Film-Cooled Turbine Blades

1997 ◽  
Author(s):  
Vijay K. Garg ◽  
Ali A. Ameri
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Turbulence Models ◽  
Computer Time ◽  
Suction Surface ◽  
The Heat Transfer Coefficient

A three-dimensional Navier-Stokes code has been used to compute the heat transfer coefficient on two film-cooled turbine blades, namely the VKI rotor with six rows of cooling holes including three rows on the shower head, and the C3X vane with nine rows of holes including five rows on the shower head. Predictions of heat transfer coefficient at the blade surface using three two-equation turbulence models, specifically, Coakley’s q-ω model, Chien’s k-ε model and Wilcox’s k-ω model with Menter’s modifications, have been compared with the experimental data of Camci and Arts (1990) for the VKI rotor, and of Hylton et al. (1988) for the C3X vane along with predictions using the Baldwin-Lomax (B-L) model taken from Garg and Gaugler (1995). It is found that for the cases considered here the two-equation models predict the blade heat transfer somewhat better than the B-L model except immediately downstream of the film-cooling holes on the suction surface of the VKI rotor, and over most of the suction surface of the C3X vane. However, all two-equation models require 40% more computer core than the B-L model for solution, and while the q-ω and k-ε models need 40% more computer time than the B-L model, the k-ω model requires at least 65% more time due to slower rate of convergence. It is found that the heat transfer coefficient exhibits a strong spanwise as well as streamwise variation for both blades and all turbulence models.

Computer simulation of target link explosion in laser programmable redundancy for silicon memory

1986 ◽  
Vol 1 (2) ◽  
pp. 368-381 ◽  
Author(s):  
L.M. Scarfone ◽  
J.D. Chlipala
Keyword(s):  
Thermal Evolution ◽  
Three Dimensional ◽  
Heat Diffusion ◽  
Dielectric Films ◽  
Threshold Temperature ◽  
Heat Diffusion Equation ◽  
Heating Effects ◽  
Transparent Dielectric ◽  
Difference Form ◽  
Pulse Energies

Pulses of Q-switched Nd-YAG radiation have been used to remove polysilicon target links during the implementation of laser programmable redundancy in the fabrication of silicon memory. The link is encapsulated by transparent dielectric films that give rise to important optical interference effects modifying the laser flux absorbed by the link and the silicon substrate. Estimates of these effects are made on the basis of classical plane-wave procedures. Thermal evolution of the composite structure is described in terms of a finite-difference form of the three-dimensional heat diffusion equation with a heat generation rate having a Gaussian spatial distribution of intensity and temporal shapes characteristic of commercial lasers. Temperature-dependent thermal diffusivity and melting of the polysilicon link are included in the computer modeling. The calculations account for the discontinuous change in the link absorption coefficient at the transition temperature. A threshold temperature and corresponding pressure, sufficiently high to rupture the dielectric above the link and initiate the removal process, are estimated by treating the molten link as a hard-sphere fluid. Numerical results are presented in the form of three-dimensional temperature distributions for 1.06 and 0.53 μm radiation with pulse energies 3.5 and 0.15μJ, respectively. Similarities and differences between heating effects produced by long (190 ns FWHM/740 ns duration) and short (35 ns FWHM/220 ns duration) pulses are pointed out.

scholarly journals Analysis of the energetic/environmental performances of gas turbine plant: Effect of thermal barrier coatings and mass of cooling air

2009 ◽  
Vol 13 (1) ◽  
pp. 147-164 ◽  
Author(s):  
Ion Ion ◽  
Anibal Portinha ◽  
Jorge Martins ◽  
Vasco Teixeira ◽  
Joaquim Carneiro
Keyword(s):  
Thermal Conductivity ◽  
Gas Turbine ◽  
Thermal Barrier Coatings ◽  
Turbine Blades ◽  
Heat Transfer Analysis ◽  
Thermal Barrier ◽  
Inlet Temperature ◽  
Barrier Coatings ◽  
Cooling Air Flow ◽  
Cooling Air

Zirconia stabilized with 8 wt.% Y2O3 is the most common material to be applied in thermal barrier coatings owing to its excellent properties: low thermal conductivity, high toughness and thermal expansion coefficient as ceramic material. Calculation has been made to evaluate the gains of thermal barrier coatings applied on gas turbine blades. The study considers a top ceramic coating Zirconia stabilized with 8 wt.% Y2O3 on a NiCoCrAlY bond coat and Inconel 738LC as substrate. For different thickness and different cooling air flow rates, a thermodynamic analysis has been performed and pollutants emissions (CO, NOx) have been estimated to analyze the effect of rising the gas inlet temperature. The effect of thickness and thermal conductivity of top coating and the mass flow rate of cooling air have been analyzed. The model for heat transfer analysis gives the temperature reduction through the wall blade for the considered conditions and the results presented in this contribution are restricted to a two considered limits: (1) maximum allowable temperature for top layer (1200?C) and (2) for blade material (1000?C). The model can be used to analyze other materials that support higher temperatures helping in the development of new materials for thermal barrier coatings.

scholarly journals Numerical Prediction of Film Cooling Effectiveness and the Associated Aerodynamic Losses With a Three-Dimensional Calculation Procedure

1990 ◽  
Author(s):  
G. H. Dibelius ◽  
R. Pitt ◽  
B. Wen
Keyword(s):  
Experimental Data ◽  
Film Cooling ◽  
Reverse Flow ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Temperature Pattern ◽  
Main Stream ◽  
Cooling Efficiency ◽  
Film Cooling Effectiveness ◽  
Aerodynamic Losses

Film cooling of turbine blades by injecting air through holes or slots affects the main stream flow. A numerical model has been developed to predict the resulting three-dimensional flow and the temperature pattern under steady flow conditions. An elliptic procedure is used in the near injection area to include reverse flow situations, while in the upstream area as well as far downstream a partial-parabolic procedure is applied. As first step an adiabatic wall has been assumed as boundary condition, since for this case experimental data are readily available for comparison. At elevated momentum blowing rates, zones of reverse flow occur downstream of the injection holes resulting in a decrease of cooling efficiency. A variation of the relevant parameters momentum blowing rate m, injection angle α and ratio of hole spacing to diameter s/d revealed the combination of m ≈ 1, α ≈ 30° and s/d ≈ 2 to be the optimum with respect to the averaged cooling efficiency and to the aerodynamic losses. Cooling is more efficient with slots than with a row of holes not considering the related problems of manufacture and service life. The calculated temperature patterns compare well with the experimental data available.

Clocking Effects of Inlet Non-Uniformities in a Fully Cooled High-Pressure Vane: A Conjugate Heat Transfer Analysis

2015 ◽  
Author(s):  
Duccio Griffini ◽  
Massimiliano Insinna ◽  
Simone Salvadori ◽  
Francesco Martelli
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Film Cooling ◽  
Conjugate Heat Transfer ◽  
Cooling System ◽  
Hot Spot ◽  
Three Dimensional ◽  
Leading Edge ◽  
Suction Side ◽  
Heat Transfer Analysis

A high-pressure vane equipped with a realistic film-cooling configuration has been studied. The vane is characterized by the presence of multiple rows of fan-shaped holes along pressure and suction side while the leading edge is protected by a showerhead system of cylindrical holes. Steady three-dimensional Reynolds-Averaged Navier-Stokes (RANS) simulations have been performed. A preliminary grid sensitivity analysis with uniform inlet flow has been used to quantify the effect of spatial discretization. Turbulence model has been assessed in comparison with available experimental data. The effects of the relative alignment between combustion chamber and high-pressure vanes are then investigated considering realistic inflow conditions in terms of hot spot and swirl. The inlet profiles used are derived from the EU-funded project TATEF2. Two different clocking positions are considered: the first one where hot spot and swirl core are aligned with passage and the second one where they are aligned with the leading edge. Comparisons between metal temperature distributions obtained from conjugate heat transfer simulations are performed evidencing the role of swirl in determining both the hot streak trajectory within the passage and the coolant redistribution. The leading edge aligned configuration is resulted to be the most problematic in terms of thermal load, leading to increased average and local vane temperature peaks on both suction side and pressure side with respect to the passage aligned case. A strong sensitivity of both injected coolant mass flow and heat removed by heat sink effect has also been highlighted for the showerhead cooling system.

scholarly journals The Dynamics of Suspended Solid Particles in a Two Stage Gas Turbine

1986 ◽  
Author(s):  
W. Tabakoff ◽  
A. Hamed
Keyword(s):  
Flow Field ◽  
Gas Turbine ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Suspended Solid ◽  
Solid Particles ◽  
Two Stage ◽  
Particle Momentum ◽  
Performance Deterioration ◽  
And Performance

Gas turbine engines operating in dusty environments are exposed to erosion and performance deterioration. In order to provide the basis for calculating the erosion and performance deterioration of turbines using pulverized coal, an investigation is undertaken to determine the three dimensional particle trajectories in a two stage turbine. The solution takes into account the influence of the variation in the three dimensional flow field. The change in particle momentum due to their collision with the turbine blades and casings is modeled using empirical equations derived from experimental Laser Doppler Velocimetry (LDV) measurements. The results show the three dimensional trajectory characteristics of the solid particles relative to the turbine blades. The results also show that the particle distribution in the flow field are determined by particle-blade impacts. The results obtained from this study indicate the turbine blade locations which are subjected to more blade impacts and hence more erosion damage.

Model Simulation and Design Optimization of a Can Combustor with Methane/Syngas Fuels for a Micro Gas Turbine

2018 ◽  
Vol 0 (0) ◽  
Author(s):  
Chi-Rong Liu ◽  
Ming-Tsung Sun ◽  
Hsin-Yi Shih
Keyword(s):  
Gas Turbine ◽  
Turbulent Flows ◽  
Film Cooling ◽  
Fuel Injection ◽  
Model Simulation ◽  
Combustion Process ◽  
Three Dimensional ◽  
Future Application ◽  
Detailed Chemical Kinetics ◽  
Micro Gas Turbine

Abstract The design and model simulation of a can combustor has been made for future syngas combustion application in a micro gas turbine. An improved design of the combustor is studied in this work, where a new fuel injection strategy and film cooling are employed. The simulation of the combustor is conducted by a computational model, which consists of three-dimensional, compressible k-ε model for turbulent flows and PPDF (Presumed Probability Density Function) model for combustion process invoking a laminar flamelet assumption generated by detailed chemical kinetics from GRI 3.0. Thermal and prompt NOx mechanisms are adopted to predict the NO formation. The modeling results indicated that the high temperature flames are stabilized in the center of the primary zone by radially injecting the fuel inward. The exit temperatures of the modified can combustor drop and exhibit a more uniform distribution by coupling film cooling, resulting in a low pattern factor. The combustion characteristics were then investigated and the optimization procedures of the fuel compositions and fuel flow rates were developed for future application of methane/syngas fuels in the micro gas turbine.

scholarly journals Three-dimensional optimal design of a cooled turbine considering the coolant-requirement change

Open Physics ◽  
2019 ◽  
Vol 17 (1) ◽  
pp. 768-778
Author(s):  
Wei Ba ◽  
Ziyuan Wang ◽  
Xuesong Li ◽  
Chunwei Gu
Keyword(s):  
Optimal Design ◽  
Gas Turbine ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Aerodynamic Performance ◽  
Pressure Surface ◽  
Component Efficiency ◽  
Requirement Change ◽  
Cooling Air ◽  
Gas Turbine Cycle

Abstract Cooling technology is widely applied in modern turbines to protect the turbine blades, and extracting high-pressure cooling air from a compressor exerts a remarkable influence on the gas-turbine performance. However, the three-dimensional optimal design of a turbine in modern industrial practice is usually carried out by pursuing high component efficiency without considering possible changes in coolant requirement; hence, it may not exactly lead to improvement in the gas-turbine cycle efficiency. In this study, the turbine stator was twisted and leaned to achieve higher comprehensive efficiency, which is the cycle-based efficiency definition for a cooled turbine that considers both turbine aerodynamic performance and coolant requirement. First, the influence of twist and compound lean on turbine aerodynamic performance, considering stator-hub leakage, was investigated. Then, a method to predict the coolant requirement for turbines with different stator designs was applied, to evaluate coolant-requirement change at the design condition. The optimized turbines were finally compared to demonstrate the necessity of considering the coolant-requirement change in the optimal design. This indicated that proper twisting to open the throat area in the stator hub and compound lean to the pressure surface side could help improve the cooled-turbine comprehensive efficiency.

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