scholarly journals Test of measurement device for the estimation of leakage flow rate in pneumatic pipeline systems

2018 ◽  
Vol 51 (9-10) ◽  
pp. 514-527
Author(s):  
Ryszard Dindorf ◽  
Piotr Wos
Keyword(s):  
Flow Rate ◽  
Compressed Air ◽  
Measuring System ◽  
Pipeline System ◽  
Piping System ◽  
Leakage Flow ◽  
Automatic Measuring ◽  
Measurement Device ◽  
Leakage Flow Rate ◽  
Leak Testing

Background: Indirect measurements of flow rate serve to determine air consumption, leakage values and characteristics of compressed air systems (CASs). Method: A new method of indirect flow rate measurement in a pneumatic pipeline system was developed. The method enables to measure the controlled leakage in a branch line and was used to construct automatic measuring systems auditing the compressed air systems piping. Results: First, the leak-testing instrument LT-I 200 was designed, constructed, and tested as portable measurement device for the estimation of air leakage flow rate in pneumatic pipeline system. Next, based on the authors’ patent, the automatic measuring system for the measurement of the leakage flow rate in industrial compressed air piping was developed. Conclusion: The measurement device was used to estimate of the leakage flow rate and cost of the energy losses in the compressed air piping system.

Indirect Method of Leakage Flow Rate Measurement in Compressed Air Pipelines

2014 ◽  
Vol 630 ◽  
pp. 288-293 ◽  
Author(s):  
Ryszard Dindorf ◽  
Piotr Wos
Keyword(s):  
Flow Rate ◽  
Air Flow ◽  
Compressed Air ◽  
Leakage Flow ◽  
Air Leakage ◽  
Rate Measurement ◽  
Flow Rate Measurement ◽  
Throttle Valve ◽  
Leakage Flow Rate ◽  
Controlled Flow

The paper deals with new indirect methods of leakage flow rate measurement in compressed air pipelines. In this method the measurement equipment has branch connection to the pipeline. The measurement method consists in determining the relation between air leakage flow rate in pipeline and the controlled air flow rate through adjustable throttle valve. Compressed air leakage flow rate in pipeline is calculated on the basis of pressure ratio measurements in two time intervals - during leakage without the controlled flow and with the controlled flow in branch line. The controlled air flow through the throttle valve is directly measured by flow meter.

scholarly journals Impact of Orifice-to-Pipe Diameter Ratio on Leakage Flow: An Experimental Study

Water ◽  
2019 ◽  
Vol 11 (10) ◽  
pp. 2189
Author(s):  
Tingchao Yu ◽  
Xiangqiu Zhang ◽  
Iran E. Lima Neto ◽  
Tuqiao Zhang ◽  
Yu Shao ◽  
...  
Keyword(s):  
Experimental Study ◽  
Flow Rate ◽  
Pipe Wall ◽  
Pressure Head ◽  
Diameter Ratio ◽  
Pipe Diameter ◽  
Leakage Flow ◽  
Leakage Flow Rate ◽  
Different Shapes ◽  
Real Scale

The traditional orifice discharge formula used to estimate the flow rate through a leak opening at a pipe wall often produces inaccurate results. This paper reports an original experimental study in which the influence of orifice-to-pipe diameter ratio on leakage flow rate was investigated for several internal/external flow conditions and orifice holes with different shapes. The results revealed that orifice-to-pipe diameter ratio (or pipe wall curvature) indeed influenced the leakage flow, with the discharge coefficient ( C d ) presenting a wide variation (0.60–0.85). As the orifice-to-pipe diameter ratio decreased, the values of C d systematically decreased from about 12% to 3%. Overall, the values of C d also decreased with β (ratio of pressure head differential at the orifice to wall thickness), as observed in previous studies. On the other hand, orifice shape, main pipe flow velocity, and external medium (water or air) all had a secondary effect on C d . The results obtained in the present study not only demonstrated that orifice-to-pipe diameter ratio affects the outflow, but also that real scale pipes may exhibit a relevant deviation of C d from the classical range (0.61–0.67) reported in the literature.

scholarly journals Effect of hydraulic and geometric factors upon leakage flow rate in pressurized pipes

RBRH ◽  
2021 ◽  
Vol 26 ◽  
Author(s):  
Mayara Francisca da Silva ◽  
Fábio Veríssimo Gonçalves ◽  
Johannes Gérson Janzen
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Flow Rate ◽  
Leakage Flow ◽  
Cfd Simulations ◽  
Mean Velocity ◽  
Leakage Flow Rate ◽  
Geometric Factors ◽  
Leakage Area ◽  
Computational Fluid Dynamics Cfd

ABSTRACT Computational Fluid Dynamics (CFD) simulations of a leakage in a pressurized pipe were undertaken to determine the empirical effects of hydraulic and geometric factors on the leakage flow rate. The results showed that pressure, leakage area and leakage form, influenced the leakage flow rate significantly, while pipe thickness and mean velocity did not influence the leakage flow rate. With relation to the interactions, the effect of pressure upon leakage flow rate depends on leakage area, being stronger for great leakage areas; the effects of leakage area and pressure on leakage flow rate is more pronounced for longitudinal leakages than for circular leakages. Finally, our results suggest that the equations that predict leakage flow rate in pressurized pipes may need a revision.

scholarly journals Leakage Characteristic Identification of Labyrinth Seals on Reciprocating Piston through Transient Simulations

2019 ◽  
Vol 2019 ◽  
pp. 1-12
Author(s):  
Lingzi Wang ◽  
Jianmei Feng ◽  
Mingfeng Wang ◽  
Zenghui Ma ◽  
Xueyuan Peng
Keyword(s):  
Flow Rate ◽  
Pressure Ratio ◽  
Piston Compressor ◽  
Pressure Change ◽  
Labyrinth Seal ◽  
Relative Molecular Mass ◽  
Geometrical Parameters ◽  
Leakage Flow ◽  
Reciprocating Motion ◽  
Leakage Flow Rate

In the reciprocating labyrinth piston compressor, the characteristic of the internal leakage is crucial for the leakage management and performance improvement of the compressor. However, most of the published studies investigated the rotor-stator system, and those who study the reciprocating piston-cylinder system basically focus on the effects of the geometrical parameters. These conclusions could not directly be applied to predict the real-time leakage flow rate through the labyrinth seal because of the fast reciprocating motion of the piston, which will cause continually pressure change in two compression chambers, and then the pressure fluctuation will affect the flow through the labyrinth seal. A transient simulation model employing the multiscale dynamic mesh, which considers the effect of the reciprocating motion of the piston in the cylinder, is established to identify the characteristics of the internal leakage. This model was verified by a specially designed compressor, and the influence of various parameters was analyzed in detail. The sealing performance decreased linearly with the increase in the pressure ratio, and higher pressure inlet leads to higher leakage flow under the same pressure ratio. The labyrinth seal performance positively correlated to the increase of the rotational speed. Leakage characteristics of five working mediums were carried out, and the results indicated that the relative leakage decreased with an increase in the relative molecular mass. From this study, the realistic internal leakage flow rate under different operating parameters in the reciprocating labyrinth piston compressor could be predicated.

Analysis on the Side Leakage Amount of the Friction between Piston and Cylinder Block in Axial Piston Pump

2014 ◽  
Vol 635-637 ◽  
pp. 341-345 ◽  
Author(s):  
Wei Wang
Keyword(s):  
Flow Rate ◽  
Piston Pump ◽  
Cylinder Block ◽  
Correction Coefficient ◽  
Leakage Flow ◽  
Fluid Viscosity ◽  
Axial Piston Pump ◽  
Viscosity Change ◽  
Leakage Flow Rate ◽  
Axial Piston

The spherical distribution pairs of the plunger and the cylinder friction, has an important influence on the performance of spherical port plate axial piston pump. Based on the analysis of fluid viscosity change with pressure and temperature, considering friction differential pressure flow and shear flow, establishes the mathematics model of the friction pair of leakage. The simulation analysis using MATLAB software, the leakage flow rate is not proportional to pressure, but with the increase of pressure leakage flow was increased, and with the increase of pressure viscosity coefficient and temperature coefficient of viscosity, the leakage flow rate correction coefficient increases obviously, so in the choice of the hydraulic oil cylinder hole, should choose a relatively moving average leakage rate had no effect the piston ring slot.

Analysis of Static Characteristics of Pressure Seal in Actual High Pressure Pump

2011 ◽  
Author(s):  
Isao Hagiya ◽  
Katsutoshi Kobayashi ◽  
Yoshimasa Chiba ◽  
Tetsuya Yoshida ◽  
Akira Arai
Keyword(s):  
High Pressure ◽  
Flow Rate ◽  
High Speed ◽  
Control Volume ◽  
Leakage Flow ◽  
High Pressure Pump ◽  
Flow Rates ◽  
Leakage Flow Rate ◽  
Rotor Dynamic ◽  
Pressure Seal

We predicted the leakage flow rates of a pressure seal in an actual high-pressure multistage pump. Since the pressure of the actual pump is higher than that of a model pump, accurate prediction of leakage flow rate and rotor dynamic forces for an actual pump is more difficult than that for a model pump. A non-contacting seal is used as a pressure seal to suppress leakage flow for high-pressure multistage pumps. When such pumps are operated at high speed, the fluid force acting on an eccentric rotor may cause vibration instability. For vibration stability analysis, we need to estimate static and dynamic characteristics of the pressure seals, i.e., leakage flow rate and rotor dynamic coefficients. We calculated the characteristics of the pressure seal based on Iwatsubo group’s method. The pressure seal we developed has labyrinth geometry consisting of grooves with different sizes. This method numerically calculates the characteristics of the grooved seal by using a three-control-volume model and a perturbation method. We compared the calculated and measured leakage flow rates. We found that the calculated results quantitatively agreed with the measured one in the actual pump and the characteristics of pressure and velocity for the seal with non-uniform-sized grooves were clarified.

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