Experimental investigation on the forming and evolution process of cell structure in gas counter pressure assisted chemical foaming injection molded parts

2020 ◽  
pp. 0021955X2095022
Author(s):  
Shuai Li ◽  
Xuemei Sun ◽  
Rui Wang ◽  
Yanyan Hu ◽  
Xiaofei Ma ◽  
...  

By using a standard stretch spline as the research object, the influence of gas counter pressure (GCP) technology on melt foaming behavior in chemical foaming injection molding (CFIM) process was investigated. Related experimental line for GCP assisted CFIM foam was designed, and the effect of GCP technology on melt flow front, spline surface quality and internal cell was studied. According to the results obtained from the experiment, two critical GCP pressures and one critical GCP holding time were innovation proposed. Two critical GCP pressures are the critical GCP pressure of melt flow front cell not cracking and the critical GCP pressure of melt not foaming, respectively. The critical GCP holding time is the secondary foaming behavior time. Based on the proposed critical GCP pressures and critical GCP holding time, the influence mechanism of GCP technology on melt foaming action during CFIM process was revealed.

2010 ◽  
Vol 132 (4) ◽  
Author(s):  
A. Ananthanarayanan ◽  
S. K. Gupta ◽  
H. A. Bruck

In-mold assembly can be used to create mesoscale articulating polymeric joints that enable the miniaturization of devices, reduction in production costs, and increase in throughput. One of the major challenges in miniaturizing devices using the in-mold assembly is to develop appropriate characterization techniques and modeling approaches for the interaction between polymer melt flow fronts and premolded components. When a high speed, high temperature second stage melt comes in contact with a premolded mesoscale component that has similar melting temperatures, the premolded component can experience a significant plastic deformation due to the thermal softening and the force associated with impingement of the melt flow front. In our previous work, we developed methods to inhibit the plastic deformation by supporting the ends of the mesoscale premolded components. In this paper, we present an alternative strategy for controlling premolded component deformations. This involves a mesoscale in-mold assembly strategy that has a multigate mold design for bidirectional filling. This strategy permits in-mold assembly using polymers with comparable melting points. This paper demonstrates the technical feasibility of manufacturing in-mold-assembled mesoscale revolute joints using this bidirectional filling strategy. An experimental technique was developed for characterizing the transient impact force of the melt flow front on premolded components inside of a mold. The experimental data were used to validate a new computational model for predicting the effects of the melt flow front position in order to minimize the plastic deformation of premolded component using the bidirectional filling strategy. This paper also investigates the effects of the flow front position on the force applied on the premolded component and its corresponding plastic deformation.


2012 ◽  
Vol 602-604 ◽  
pp. 1157-1160
Author(s):  
Xiu Qi Liu ◽  
He Qin Xing ◽  
Li Li Zhao ◽  
Dan Wang

In our study, a new kind of material for petrol adsorption was prepared by melt blending and molding foaming with EPDM and LLDPE as the matrix and modified glass fiber (GF) as the filler. LLDPE as the second matrix can improve the matrix reinforcement, the composite cross-linked network density was reduced, but the oil absorption rate was increasing. After recycling three times, the oil absorption rate GF/EPDM foaming composite and GF / LLDPE / EPDM foam composite were changed little, the internal cell structure can exist for a long time and showed good recycling performance.


Blood ◽  
2005 ◽  
Vol 106 (11) ◽  
pp. 4904-4904
Author(s):  
Gina Zini ◽  
Mariagrazia Garzia ◽  
Antonella Di Mario ◽  
Bianca Maria Ricerca ◽  
Paola Piccioni ◽  
...  

Abstract The hematology analyzer Coulter LH750 provides WBC differential counts using the VCS technology, which combines three simultaneous measurements (Volume, Conductivity, Scatter) to classify circulating blood cells. Cell volume and internal cell structure (opacity) are detected, respectively, by applying a low frequency direct current (DC) and a high frequency alternative (RF) current. The light scattered at different angles between 10° and 70°, on the other hand, is proportional to cell size, granularity, surface topography and reflectance. The system also provides for the main four WBC subtypes (neutrophils, lymphocytes, monocytes, eosinophils) a set of data called ‘positional parameters’ (PP). They express the mean value and the standard deviation (SD) of the three VCS measurements. We focused our study to the analysis of PP of the neutrophil population in normal and in pathological samples in order to: i) evaluate any correspondence with morphology and ii) determine the predictivity of changes in these parameters for the presence of morphological abnormalities. We analysed 100 samples from healthy subjects, 59 males and 41 females, age ranged from 2 years to 79 years, (25 children, 75 adults) to define our neutrophil reference PP ranges. We found a mean volume of 151,7 (SD ± 22,5), a mean opacity of 143,9 (SD ± 7,4) and a mean scatter of 142,19 (SD ± 13,1), without consistent differences due to age or sex. Our results do agree with those found in the literature. In normal samples we could not observe, as expected, any morphological abnormality at the microscope. Thereafter we also analyzed 16 samples from patients with bacterial pneumonitis. Their PP showed a moderate increase in the mean volume (168,9 with SD ± 24,1), a normal value of opacity and a slight decrease of the mean scatter (138,2 with SD ±14.4). Microscope analysis showed granulocytes with normal morphology, sometimes with toxic granules and the presence of band forms and metamyelocytes above 7%. The analysis of the PP of 11 patients with chronic myeloid leukemia at diagnosis showed an increase in the mean volume (160,1) with a consistently highly SD (± 33,4); opacity (142,8 with SD ± 11,7) and scatter (143,9 with SD ± 12,3) were normal. At the microscope the morphology of neutrophils was normal, with the presence of circulating immature granulocytes (range 22–28%). Finally we analyzed samples from N 28 patients with myelodysplastic syndromes (14 RA, 5 RC, 9 RAEB Type 1). Circulating granulocytes showed a great increase in the mean volume with a wide dispersion (178,2 with SD ± 35,6 ), a decreased mean opacity (132 with SD ± 8,3) and very low mean scatter value (119,9 with SD ± 12,4). At microscope neutrophils showed characteristic dysplastic features, such as abnormal nuclear segmentation, chromatin clumping and hypogranularity. Our study demonstrates the Coulter LH750 PP are highly predictive of the presence of dysplastic neutrophils in the peripheral blood. We have found a peculiar data set (high volume with increased SD, low opacity and scatter with small SD) which is easily distinguishable from normal as well as from other types of neutrophil abnormalities, such as myloproliferative and bacterial diseases. These parameters are automatically available during the routine load of hematology laboratories and can be usefully utilized to screen and to early identify patients with mylodysplasia.


2001 ◽  
Vol 692 ◽  
Author(s):  
R. J. Walters ◽  
G. P. Summers

AbstractAn investigation of the physical mechanisms governing the response of III-V based solar cells to particle irradiation is presented. The effect of particle irradiation on single and multijunction solar cells is studied through current vs. voltage, spectral response, and deep level transient spectroscopy measurements. The basic radiation response mechanisms are identified, and their effects on the solar cell electrical performance are described. In particular, a detailed analysis of multijunction InxGa1-xP/InyGa1-yAs/Ge devices is presented. The MJ cell response is found to be more strongly affected by the internal cell structure than by the In content.


2016 ◽  
Vol 53 (1) ◽  
pp. 83-105 ◽  
Author(s):  
Peyman Shahi ◽  
Amir Hossein Behravesh ◽  
Ali Haghtalab ◽  
Ghaus Rizvi ◽  
Fatemeh Goharpei

In this research work, foaming behavior of selected polyethylene blends was studied in a solid-state batch process, using CO2 as the blowing agent. Special emphasis was paid towards finding a relationship between foamability and thermal and rheological properties of blends. Pure high-density polyethylene, linear low-density polyethylene, and their blends with two weight fraction levels of high-density polyethylene (10 and 25%wt.) were examined. The dry blended batches were mixed using an internal mixer in a molten state, and then the disk-shaped specimens, 1.8 mm in thickness, were produced for foaming purposes. The foaming step was conducted over a wide range of temperatures (120–170℃), and the overall expansion and cellular morphology were evaluated via density measurements and captured SEM micrographs, respectively. Three-dimensional structural images were also captured using a high resolution X-ray micro CT for different foamed samples and were compared. Rheological and DSC tests for the virgin and blends were also performed to seek for a possible correlation with the formability. Based on the results, blended polyethylene foams exhibited remarkable expansion and highly enhanced cell structure compared to pure polymers. Bulk density, as low as 0.33 g/cm3, was obtained for blends, while for the virgin high-density polyethylene  and linear low-density polyethylene, bulk density lower than 0.5 g/cm3 was not attainable. The lowest density was observed at a foaming temperature of 10–20℃ above the melting (peak) temperature obtained via DSC test. Rheological characteristics, including storage modulus and cross-over frequency value, were also found to be the indicators for the materials foaming behavior. Moreover, blends with 25% wt. of high-density polyethylene exhibited the highest expansion values over a wider range of temperature compared with 90% linear low-density polyethylene/10% high-density polyethylene.


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