Composites of Acrylonitrile-Butadiene-Styrene Filled with Wood-Flour

2007 ◽  
Vol 15 (5) ◽  
pp. 365-370 ◽  
Author(s):  
L.M. Matuana ◽  
S. Cam ◽  
K.B. Yuhasz ◽  
Q.J. Armstrong
Keyword(s):  
Mechanical Properties ◽  
Wood Flour ◽  
Acrylonitrile Butadiene Styrene ◽  
Wood Plastic Composites ◽  
Plastic Composites ◽  
Twin Screw ◽  
Rigid Pvc ◽  
Impact Modification ◽  
The Impact ◽  
Butadiene Styrene

This study examined both the use of acrylonitrile-butadiene-styrene (ABS) as a plastic matrix for wood-plastic composites (WPCs) and the effect of impact modification on the mechanical properties of ABS/wood-flour composites. Blends of ABS filled with wood flour (both pine and maple) were processed into profile shape using a conical twin-screw extruder and the mechanical properties of the resulting composites were characterised and compared to WPCs made with polyolefins (HDPE and PP) and rigid PVC matrices. Generally, WPCs made with ABS matrix outperformed their polyolefin counterparts in both flexural strength and modulus, whereas ABS-based composites had inferior strength but greater modulus than those made with rigid PVC. The impact strength of ABS/wood-flour composites was below that of wood plastic composites made with polyolefins. However, impact modification with acrylonitrile-butadiene-styrene terpolymers had some effect in toughening of the ABS/wood-flour composites.

Study on Application of Modified Polyethylene in Preparation of Wood-Plastic Composites

2010 ◽  
Vol 150-151 ◽  
pp. 379-385
Author(s):  
Qun Lü ◽  
Qing Feng Zhang ◽  
Hai Ke Feng ◽  
Guo Qiao Lai
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Strength ◽  
Flexural Strength ◽  
High Density Polyethylene ◽  
Wood Flour ◽  
Wood Plastic Composites ◽  
Plastic Composites ◽  
The Matrix ◽  
The Impact

The wood-plastic composites (WPC) were prepared via compress molding by using the blends of high density polyethylene (HDPE) and modified polyethylene (MAPE) as the matrix and wood flour (WF) as filler. The effect of MAPE content in the matrix on the mechanical properties of the matrix and WPC was investigated. It was shown that the change of MAPE content in the matrix had no influence on the tensile strength of the matrix, but markedly reduced the impact strength of the matrix. Additionally, it had significant influence on the strength of WPC. When the content of wood flour and the content of the matrix remained fixed, with increasing the content of MAPE in the matrix, the tensile strength and the flexural strength of WPC tended to increase rapidly initially and then become steady. Moreover, with the increasing of MAPE concentration, the impact strength of WPC decreased when the low content of wood flour (30%) was filled, but increased at high wood flour loading (70%).

scholarly journals Preparation and Characterisation of Sustainable Wood Plastic Composites Extracted from Municipal Solid Waste

Polymers ◽  
2021 ◽  
Vol 13 (21) ◽  
pp. 3670
Author(s):  
Shahnaz Shahani ◽  
Zhongquan Gao ◽  
Mumtaz A. Qaisrani ◽  
Naveed Ahmed ◽  
Haseeb Yaqoob ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Municipal Solid Waste ◽  
Solid Waste ◽  
Wood Flour ◽  
Plastic Waste ◽  
Wood Powder ◽  
Wood Plastic Composites ◽  
Plastic Composites ◽  
Water Swelling ◽  
The Impact

Municipal solid waste (MSW) contains plastic waste that can be used as a sustainable green substitute to reduce oil footprints, CO2 emissions, and environmental pollution. This study aims to recycle plastic waste by manufacturing wood-plastic composites and to improve its mechanical properties by using additives, coupling agents, and lubricants. These composites are prepared by mixing 40–70% of wood flour with 20–25% of a polymer matrix. Wood was degraded at 220 °C, and then the composites were processed at 50 °C. The manufacturing process carried out in the study involved wood waste meshing, drying, shredding, drying, trimming, filling, blending, compounding, and extrusion moulding. The compounding of composites was accomplished in twin-screw extruders. Once the mixture was uniformly mixed, its final shape was given by a two-step extrusion moulding. Previously, researchers aimed at enhancing the mechanical properties of the composites, but our research focus was to improve their durability for different industrial applications. The results suggest that the impact strength is 17 MPa with 50% of wood powder ratio while the maximum value for the tensile strength is 32.5 MPa. About 50% of an increase in wood powder resulted in 8.1% bending strength increase from 26.1 to 32.8 MPa. Reducing the plastic matrix and the wood-particles water swelling ratio resulted in better mechanical properties. The wood species also affected the mechanical properties with their excellent dimensional stability and less variability. A high proportion of wood fibre tends to increase its steady-state torque and viscosity. The mechanical properties against different wood-flour proportions indicate that composite materials exhibit superior water swelling behaviour and extrusion quality.

scholarly journals Effect of Natural Fiber (NF) Mix on Mechanical Strength of NF Plastic Composites (NFPC)

2019 ◽  
Vol 9 (1) ◽  
pp. 5663-5667
Keyword(s):  
Mechanical Properties ◽  
Impact Strength ◽  
Natural Fiber ◽  
Fiber Type ◽  
Natural Fibers ◽  
Natural Fibre ◽  
Additional Advantage ◽  
Plastic Composites ◽  
Twin Screw ◽  
The Impact

Natural fibers from plants are gaining importance and may substitute wood in the production of wood plastic composites (WPC). To ensure continuity of fiber supply and sustainability of WPC industries, fibers of various types could be mixed together to obtain Mix WPC. However, research need to be carried out to identify the contribution of different fiber type collectively to the mechanical properties of Mix natural fiber polymer composite (NFPC). In this study, preliminary work on the use of natural fibre (NF) such as kenaf, sugar palm and pineapple leaf fibers in the preparation of Mix NFPC were carried out. Four different fiber mix samples with different fiber ratio and size were formulated using polypropylene (PP) as the polymer matrix. Montmorrilonite (MMT) filler was added at constant amount for enhancement of composite mechanical properties. Samples were mixed and prepared using a twin screw extruder and mini injection moulding resepectively. Individual fibers and NFPC prepared were characterized using thermogravimetric analyzer (TGA). Tensile, flexural and impact strength of the composites were determined. Generally, it was found that addition of fiber mix at 50% fiber loading enhance the tensile and flexural strength of the various NFPC with minimal exceptions. The impact strength of the composites were comparable to that of blank PP implying that addition of fiber gives additional advantage besides being eco-friendly. It was also found that higher kenaf loading and different size of fiber mix contribute positively to the various strengths measured. In addition to that, composition of individual fibers also contribute to the mechanical properties of the NFPCs

Flow Behavior of Composites of PA6/Kaolin Nanoparticles

2014 ◽  
Vol 703 ◽  
pp. 45-50
Author(s):  
Chao Wang ◽  
Ying Chun Li ◽  
Guo Sheng Hu
Keyword(s):  
Mechanical Properties ◽  
Flow Behavior ◽  
Acrylonitrile Butadiene Styrene ◽  
Nylon 6 ◽  
Mechanical Analysis ◽  
Melt Blending ◽  
Styrene Maleic Anhydride ◽  
The Impact ◽  
Scanning Electron ◽  
Butadiene Styrene

The blends of Nylon 6/Acrylonitrile-Butadiene-Styrene (ABS) with styrene-maleic anhydride (SMA) was prepared by melt blending as the compatilizer. Mechanical properties, dynamic mechanical analysis (DMA) and fracture appearances were determined. It was found that the impact and tensile strength firstly increased and then decreased along with the increase of the SMA content. The properties reached maximum values when the content of SMA was 1.5%. The results of DMA and scanning electron microscope (SEM) indicated that the addition of SMA can effectively enhance the compatibility of Nylon 6 and ABS. Key words: Nylon 6, ABS, SMA, blends, modification

Effect of Compatibilizer and Flexibilizer on the Mechanical Properties of Acrylonitrile-Butadiene-Styrene)/Poly(Methyl Methacrylate) Blends

2014 ◽  
Vol 496-500 ◽  
pp. 317-321
Author(s):  
Shou Hai Wang ◽  
Jun Gao ◽  
Gu Ren Fei ◽  
Ping Zhang ◽  
Jun Huang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Maleic Anhydride ◽  
Methyl Methacrylate ◽  
Acrylonitrile Butadiene Styrene ◽  
Screw Extruder ◽  
Polyolefin Elastomer ◽  
Twin Screw ◽  
Orthogonal Tests ◽  
Butadiene Styrene

Acrylonitrile-butadiene-styrene (ABS) / polymethyl methacrylate (PMMA) with the addition of maleic anhydride grafted polystyrene (KT-5) and polyolefin elastomer (POE) were melt processed in a co-rotating twin-screw extruder. The effect of KT-5 and POE content on the mechanical properties of ABS/PMMA was investigated. Experiment results indicate that KT-5 can improve the tensile strength and the composites are toughened effectively as the addition of POE. According to Orthogonal tests, it demonstrates that POE ha a greater effect on the blends than KT-5, and there exist no obvious interactivity between the two components.

Enhancement of Mechanical Properties of ABS/PC-HNT Nano Composites

2018 ◽  
Vol 24 (8) ◽  
pp. 6000-6003
Author(s):  
Y. Narendra Babu ◽  
M. Venkateswara Rao ◽  
A. Gopala Krishna
Keyword(s):  
Mechanical Properties ◽  
Matrix Material ◽  
Acrylonitrile Butadiene Styrene ◽  
Halloysite Nanotubes ◽  
Mechanical Tests ◽  
Screw Extruder ◽  
Nano Composite ◽  
Melt Compounding ◽  
Twin Screw ◽  
Butadiene Styrene

The objective of this paper is to experimentally study tensile strength, Impact strength, Flexural strength and Wear Characteristics of the Nano tubular material Halloysite Nanotubes (HNT) into ABS/PC blend with ABS and PC compositions in the ratio 40/60. We have fabricated the Thermoplastic Nanocomposites specimens as per ASTM standards, with the Acrylonitrile Butadiene Styrene (ABS) and Polycarbonate (PC) blend as matrix material and with 1%, 2%, 3%, 4%, 5% and 6% HNT reinforcement material using Co–Rotating Intermeshing Twin Screw Extruder by Melt Compounding. Mechanical Tests were conducted and results were compared with the original ABS/PC blend. Effects of Halloysite Nanotubes reinforcement percentage were discussed in detail. The obtained results suggested that ABS/PC (40/60) blend with 4% reinforcement of Halloysite Nanotubes executed better mechanical properties. SEM is used to study the failure mechanism of the proposed Nano composite.

Properties of wood-plastic composites (WPCs) reinforced with extracted and delignified wood flour

Holzforschung ◽  
2014 ◽  
Vol 68 (8) ◽  
pp. 933-940 ◽  
Author(s):  
Yao Chen ◽  
Nicole M. Stark ◽  
Mandla A. Tshabalala ◽  
Jianmin Gao ◽  
Yongming Fan
Keyword(s):  
Mechanical Properties ◽  
Water Absorption ◽  
Mechanical Performance ◽  
Wood Flour ◽  
Hot Water ◽  
Sodium Chlorite ◽  
Wood Plastic Composites ◽  
Plastic Composites ◽  
Acetone Water ◽  
Full Factorial Experimental Design

Abstract The water sorption and mechanical properties of wood-plastic composites (WPCs) made of extracted and delignified wood flour (WF) has been investigated. WF was prepared by extraction with the solvent systems toluene/ethanol (TE), acetone/water (AW), and hot water (HW), and its delignification was conducted by means of sodium chlorite/acetic acid (AA) solution. A 24 full-factorial experimental design was employed to determine the effects of treatments and treatment combinations. WPCs were prepared with high-density polyethylene (HDPE) and treated WF was prepared by means of extrusion followed by injection molding, and the water absorption characteristics and mechanical properties of the products were evaluated. WPCs produced with extracted WF had lower water absorption rates and better mechanical properties than those made of untreated WF. WPCs containing delignified WF had higher water absorption rates and improved mechanical performance compared with those made of untreated WF.

Effects of the Size of Wood Flour on Mechanical Properties of Wood-Plastic Composites

2011 ◽  
Vol 393-395 ◽  
pp. 76-79 ◽  
Author(s):  
Hai Bing Huang ◽  
Hu Hu Du ◽  
Wei Hong Wang ◽  
Hai Gang Wang
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Strength ◽  
Wood Flour ◽  
Flexural Modulus ◽  
Tensile Modulus ◽  
Inorganic Filler ◽  
Full Potential ◽  
Wood Plastic Composites ◽  
Plastic Composites

In this article, wood-plastic composites(WPCs) were manufactured with wood flour(80～120mesh、40～80mesh、20～40mesh、10～20mesh) combing with high density polyethylene(HDPE). Effects of the size of wood flour on mechanical properies and density of composites were investigated. Results showed that particle size of wood flour had an important effect on properitiesof WPCs. Change of mesh number had a outstanding effect on flexural modulus, tensile modulus and impact strength, howere, little effect on flexural strength and tensile strength. When mesh number of wood flour changed from 80～120mesh to 10～20mesh,flexural modulus and tensile modulus were respectively enhanced by 42.4% and 28.4%, respectively, and impact strength was decreased by 35.5%.Size of wood flour basically had no effect on density of composite within 10～120mesh. The use of wood flour or fiber as fillers and reinforcements in thermoplastics has been gaining acceptance in commodity plastics applications in the past few years. WPCs are currently experiencing a dramatic increase in use. Most of them are used to produce window/door profiles,decking,railing,ang siding. Wood thermoplastic composites are manufactured by dispering wood fiber or wood flour(WF) into molten plastics to form composite materials by processing techniques such as extrusion,themoforming, and compression or injection molding[1]. WPCs have such advantages[2]：(1)With wood as filler can improve heat resistance and strength of plastic, and wood has a low cost, comparing with inorganic filler, wood has a low density. Wood as strengthen material has a great potential in improving tensile strength and flexural modulus[3]；(2) For composite of same volume, composites with wood as filler have a little abrasion for equipment and can be regenerated；(3)They have a low water absorption and low hygroscopic property, They are not in need of protective waterproof paint, at the same time, composite can be dyed and painted for them own needs；(4)They are superior to wood in resistantnce to crack、leaf mold and termite aspects, composites are the same biodegradation as wood；(5)They can be processed or connected like wood；（6）They can be processed into a lots of complicated shape product by means of extrusion or molding and so on, meanwhile, they have high-efficiency raw material conversion and itself recycle utilization[4]. While there are many sucesses to report in WPCs, there are still some issues that need to be addressed before this technology will reach its full potential. This technology involves two different types of materials: one hygroscopic(biomass) and one hydrophobic(plastic), so there are issues of phase separation and compatibilization[5]. In this paper, Effects of the size of wood powder on mechanical properties of WPCs were studied.

The Effect of Modifying Agents on the Mechanical Properties of Straw Flour/Waste Plastic Composite Materials

2016 ◽  
Vol 723 ◽  
pp. 56-61 ◽  
Author(s):  
Zheng Hao Ge ◽  
Dan Ge Si ◽  
Yun Li Lan ◽  
Mei Nong Shi
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Coupling Agent ◽  
High Speed ◽  
Waste Plastic ◽  
Plastic Composite ◽  
Plastic Composites ◽  
Twin Screw ◽  
Styrene Butadiene ◽  
Butadiene Styrene

Though there has been a large number of studies concerning the modification of wood plastic composite materials, there is still more to be done. This report aims to study the effect of the coupling agents (PP-g-MAH, silane, titanate) and compatibilizer(SBS) on the mechanical properties of straw flour/waste plastic composites. Straw flour, waste plastic, modifying agents and other additives were mixed evenly in a high speed mixing machine. And the mixed materials were compounded into the pelllets using the twin-screw extruder. Then the test specimens were prepared by the injection molding. The influence of 4% coupling agent (PP-g-MAH, silane, titanate) on the mechanical properties of straw flour/waste plastic composites was researched, and the most suitable coupling agent to the composites was obtained. In order to increase the toughness of the composite materials and to furthermore improve the comprehensive mechanical properties, the WPCs with different contents styrene butadiene styrene (SBS) were investigated. The experimental results showed that the coupling agent PP-g-MAH and the content was 4%, the mechanical properties of the composite materials were better; when SBS content was 5%, the maximum increases of tensile strength, flexural strength and impact strength of SBS modified WPCs were by 14.34%, 20.75%, 34.38% compared to those of neat WPCs respectively.

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