scholarly journals Lightweight and maintainable rotary-wing UAV frame from configurable design to detailed design

2021 ◽  
Vol 13 (7) ◽  
pp. 168781402110349
Author(s):  
Huiqiang Guo ◽  
Mingzhe Li ◽  
Pengfei Sun ◽  
Changfeng Zhao ◽  
Wenjie Zuo ◽  
...  

Rotary-wing unmanned aerial vehicles (UAVs) are widespread in both the military and civilian applications. However, there are still some problems for the UAV design such as the long design period, high manufacturing cost, and difficulty in maintenance. Therefore, this paper proposes a novel design method to obtain a lightweight and maintainable UAV frame from configurable design to detailed design. First, configurable design is implemented to determine the initial design domain of the UAV frame. Second, topology optimization method based on inertia relief theory is used to transform the initial geometric model into the UAV frame structure. Third, process design is considered to improve the manufacturability and maintainability of the UAV frame. Finally, dynamic drop test is used to validate the crashworthiness of the UAV frame. Therefore, a lightweight UAV frame structure composed of thin-walled parts can be obtained and the design period can be greatly reduced via the proposed method.

2020 ◽  
Author(s):  
Hongbin Gao ◽  
Junjun Chen

Abstract The transmission system of the cutting unit of shearer is divided into three basic components: planetary reduction form, one gear on one shaft form and a double gears on one shaft. The dynamic differential equations of three basic components are established respectively, and the volume functions of each structure are obtained. The characteristics of the internal excitation of the transmission system are analyzed, and the solution methods of the motion parameters of each component are obtained based on the harmonic balance method. Taking the parameters such as tooth number, modulus and tooth width as optimized variables, and a robust optimization method with the minimum value of multi-parameter evaluation function weighted linearly by dimensionless volume and vibration for the transmission system of the cutting unit of shearer is presented. Taking a certain type of shearer as an example, the transmission system of the cutting unit is optimized by using the presented method. After the design, the size is reduced by 5.4%, the maximum torsional acceleration of the drum is reduced by 17.8%, and the maximum torsional acceleration of the first gear is reduced by 9.6%. The results show that the design method can reduce the manufacturing cost of shearer and reduce the failure rate of the cutting unit.


Sensors ◽  
2019 ◽  
Vol 19 (9) ◽  
pp. 2106 ◽  
Author(s):  
Jiuchao Zhao ◽  
Anxi Yu ◽  
Yongsheng Zhang ◽  
Xiaoxiang Zhu ◽  
Zhen Dong

Spaceborne multistatic synthetic aperture radar (SAR) tomography (SMS-TomoSAR) systems take full advantage of the flexible configuration of multistatic SAR in the space, time, phase, and frequency dimensions, and simultaneously achieve high-precision height resolution and low-deformation measurement of three-dimensional ground scenes. SMS-TomoSAR currently poses a series of key issues to solve, such as baseline optimization, spatial transmission error estimation and compensation, and the choice of imaging algorithm, which directly affects the performance of height-dimensional imaging and surface deformation measurement. This paper explores the impact of baseline distribution on height-dimensional imaging performance for the baseline optimization issue, and proposes a feasible baseline optimization method. Firstly, the multi-base multi-pass baselines of an SMS-TomoSAR system are considered equivalent to a group of multi-pass baselines from monostatic SAR. Secondly, we establish the equivalent baselines as a symmetric-geometric model to characterize the non-uniform characteristic of baseline distribution. Through experimental simulation and model analysis, an approximately uniform baseline distribution is shown to have better SMS-TomoSAR imaging performance in the height direction. Further, a baseline design method under uniform-perturbation sampling with Gaussian distribution error is proposed. Finally, the imaging performance of different levels of perturbation is compared, and the maximum baseline perturbation allowed by the system is given.


2014 ◽  
Vol 678 ◽  
pp. 325-332
Author(s):  
Feng Yan Yang ◽  
Xiang Zhen Yan ◽  
Zheng Rong Song ◽  
Ming Wang Yang ◽  
Zi Kun Zhao ◽  
...  

The optimization design method of geometric parameters of skid shoe which is used to subject weight of marine structures is proposed. Considering skid shoe as steel frame structure, total weight and the bearing capacity of the skid shoe are selected as optimal objectives, and geometric parameters of the skid shoe are taken as design variables. Taking the strength, stiffness, local stability of the skid shoe as the constraint conditions, multi-objectives constraints optimization model of geometric parameters is established, and solved based on complex method. According to research results, a computer program has been developed using VC language. Then geometric optimum parameters of skid shoe in service of CNOOC are analyzed by the program. The results show that optimized design decreases steel volume, steel plate thickness by 28.7%, 18.4%, respectively, compared with original design. The optimization method has a series of advantages, such as simple model, fast calculating speed, high calculation accuracy.


Author(s):  
Hongbin Gao ◽  
Junjun Chen

To improve the robustness of the shearer cutting part and reduce the manufacturing cost, in this study, the gear transmission system of a shearer’s cutting unit can be divided into three basic components: single-gear-on-one-shaft form, the planetary reduction form, and double-gears-on-one-shaft form. The dynamic differential equations of each structure are established in this study, and the volume functions of the three basic components are obtained. The characteristics of the internal excitation of the gear transmission system are analyzed, and a scheme for solving the motion parameters of each component is formulated based on the harmonic balance method. Based on the parameters, such as tooth width, tooth number, and modulus, as optimized variables, a robust optimization method minimizing the multi-parameter evaluation function, which is weighted linearly by dimensionless vibration and volume of the gear transmission system, is presented. The gear transmission system of a sample shearer’s cutting unit is optimized using the proposed method. The results show that the transmission system’s size decreases by 5.4%, the drum’s maximum torsional acceleration decreases by 17.8%, and the first gear’s maximum torsional acceleration decreases by 9.6%. Thus, we conclude that the optimum design method decreases a shearer’s manufacturing cost and decreases the cutting unit’s failure rate.


2019 ◽  
Vol 11 (9) ◽  
pp. 168781401987954
Author(s):  
Volkan Parlaktaş ◽  
Engin Tanık ◽  
Çağıl Merve Tanık

In this article, a novel fully compliant spherical four-bar mechanism is introduced and its generalized design methodology is proposed. The original fully compliant mechanism lies on a plane at the free position (undeflected position); therefore, it has the advantages of ease of manufacturing, minimized parts, and no backlash. First, the mobility conditions of the mechanism are obtained. The dimensions of the mechanism are optimally calculated for maximum output rotation, while keeping the deflection of flexural hinges at an acceptable range. Using an optimization method, design tables are prepared to display the relationship between arc lengths and corresponding deflections of flexural hinges. Input–output torque relationship and stresses at compliant segments are obtained analytically. A mechanism dimensioned by this novel design method is analyzed by a finite element analysis method, and the analytical results are verified. Finally, the mechanism is manufactured and it is ensured that the deflections of the compliant segments are consistent with the theoretical results.


Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 4045
Author(s):  
David Menéndez Arán ◽  
Ángel Menéndez

A design method was developed for automated, systematic design of hydrokinetic turbine rotor blades. The method coupled a Computational Fluid Dynamics (CFD) solver to estimate the power output of a given turbine with a surrogate-based constrained optimization method. This allowed the characterization of the design space while minimizing the number of analyzed blade geometries and the associated computational effort. An initial blade geometry developed using a lifting line optimization method was selected as the base geometry to generate a turbine blade family by multiplying a series of geometric parameters with corresponding linear functions. A performance database was constructed for the turbine blade family with the CFD solver and used to build the surrogate function. The linear functions were then incorporated into a constrained nonlinear optimization algorithm to solve for the blade geometry with the highest efficiency. A constraint on the minimum pressure on the blade could be set to prevent cavitation inception.


2019 ◽  
Vol 10 (1) ◽  
Author(s):  
Jiyun Heo ◽  
Jae-Yun Han ◽  
Soohyun Kim ◽  
Seongmin Yuk ◽  
Chanyong Choi ◽  
...  

Abstract The vanadium redox flow battery is considered one of the most promising candidates for use in large-scale energy storage systems. However, its commercialization has been hindered due to the high manufacturing cost of the vanadium electrolyte, which is currently prepared using a costly electrolysis method with limited productivity. In this work, we present a simpler method for chemical production of impurity-free V3.5+ electrolyte by utilizing formic acid as a reducing agent and Pt/C as a catalyst. With the catalytic reduction of V4+ electrolyte, a high quality V3.5+ electrolyte was successfully produced and excellent cell performance was achieved. Based on the result, a prototype catalytic reactor employing Pt/C-decorated carbon felt was designed, and high-speed, continuous production of V3.5+ electrolyte in this manner was demonstrated with the reactor. This invention offers a simple but practical strategy to reduce the production cost of V3.5+ electrolyte while retaining quality that is adequate for high-performance operations.


2010 ◽  
Vol 37-38 ◽  
pp. 9-13
Author(s):  
Hong Xin Wang ◽  
Ning Dai

A non-iterative design method about high order intermittent mechanisms is presented. The mathematical principle is that a compound function produced by two basic functions, and then one to three order derivatives of the compound function are all zeroes when one order derivative of each basic function is zero at the same moment. The design method is that a combined mechanism is constructed by six bars; the displacement functions of the front four-bar and back four-bar mechanisms are separately built, let one order derivatives of two displacement functions separately be zero at the same moment, and then get geometrical relationships and solution on the intermittent mechanism. A design example shows that this method is simpler and transmission characteristics are better than optimization method.


2011 ◽  
Vol 308-310 ◽  
pp. 1826-1831 ◽  
Author(s):  
Hao Qiu ◽  
Zheng Bao Lei ◽  
Tom Zi Ming Qi ◽  
Zhu Rong Dong

This paper is to present a new semi-suspension that is designed for Omni-directional four wheels-driven electric vehicles. With the use of band spring and lower cross arm this kind of suspension is characterized by the simply and compactly structure, flexible steering and better loading capacity. A prototype is designed and built based on the geometric model and mathematical description using Matlab.


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