Maximizing safety margins in task-based design of redundant manipulators for cluttered environments

Author(s):  
E. Singla ◽  
S. Singh ◽  
B. Dasgupta

Kinematically redundant manipulators help in handling environmental constraints with extra degrees of freedom, but a large number of links may also lead to significant cumulative errors at the distal end, increasing the likelihood of collisions. The focus of this paper is to synthesize a robot with maximized tolerance to avoid potential collisions, while maneuvering in the workspace. A maximized-tolerance-based method in the design stage provides a significant margin to be utilized further during architectural planning and/or in error compensation against any joint clearance error. This is the main contribution of this paper. The strategy is applicable with even a large number of degrees of freedom. A measure, named as RoboGin, is defined both for a single configuration and for a set of configurations. Maximizing this metric over the large solution space of all robotic parameters provides an optimized design from the reliability perspective. The other requirements related to robot’s reachability at the specified task space locations (TSLs), kinematic conditioning and path connectivity are framed as constraints in the formulated optimization problem. The global solutions computed through a simulated annealing technique show significant improvements in overall safety margins even in highly cluttered environments and with a large number of links. Implementation of the proposed strategy is demonstrated through realistic cluttered environments of a power plant, for a leakage testing application.

2016 ◽  
Vol 2016 ◽  
pp. 1-11 ◽  
Author(s):  
Satwinder Singh ◽  
Ekta Singla

A task-oriented design strategy is presented in this paper for service manipulators. The tasks are normally defined in the form of working locations where the end-effector can work while avoiding the obstacles. To acquire feasible solutions in cluttered environments, the robotic parameters (D-H parameters) are allowed to take unconventional values. This enhances the solution space and it is observed that, by inducing this flexibility, the required number of degrees of freedom for fulfilling a given task can be reduced. A bilevel optimization problem is formulated with the outer layer utilizing the binary search method for minimizing the number of degrees of freedom. To enlarge the applicability domain of the proposed strategy, the upper limit of the number of joints is kept more than six. These allowable redundant joints would help in providing solution for intricate workcells. For each iteration of the upper level, a constrained nonlinear problem is solved for dimensional synthesis of the manipulator. The methodology is demonstrated through a case study of a realistic environment of a cluttered server room. A7-link service arm, synthesized using the proposed method, is able to fulfill two different tasks effectively.


2018 ◽  
Vol 10 (5) ◽  
Author(s):  
Satwinder Singh ◽  
Ashish Singla ◽  
Ekta Singla

Modular manipulators gained popularity for their implicit feature of “reconfigurability”—that is, the ability to serve multiple applications by adopting different configurations. As reported in the literature, most of the robotic arms with modular architecture used specific values of twist angles, e.g., 0 deg or 90 deg. Further, the number of degrees-of-freedom (DoF) is also kept fixed. These constraints on the design parameters lead to a smaller solution space for the configuration synthesis problems and may result as no-feasible solution in a cluttered work-cell. To work in a realistic environment, the task-based customized design of a manipulator may need a larger solution space. This work deals with the extension of the modular architecture from conventional values to unconventional values of design parameters, keeping the degrees-of-freedom also as variable. This results into an effective utilization of modular designs for highly cluttered environments. A three-phase design strategy is proposed in the current work. The design strategy starts with the decision of optimal number of modules required for the given environment in the first phase, which is followed by task-based “configuration planning” and “optimal assembly” in the second and third phase, respectively. Three types of modules are proposed with same architecture and different sizes—heavy (H), medium (M), and light (L). The configuration planning includes detailed discussion on the type-selection of the modules and their possible combinations. Comparison of all possible n-link combinations is analyzed based upon the optimized results with respect to the minimum torque values. Case studies of a power plant with two different workspaces are included to illustrate the three-phase strategy representing the importance of modularity in nonrepetitive maintenance tasks.


2021 ◽  
Vol 11 (5) ◽  
pp. 2346
Author(s):  
Alessandro Tringali ◽  
Silvio Cocuzza

The minimization of energy consumption is of the utmost importance in space robotics. For redundant manipulators tracking a desired end-effector trajectory, most of the proposed solutions are based on locally optimal inverse kinematics methods. On the one hand, these methods are suitable for real-time implementation; nevertheless, on the other hand, they often provide solutions quite far from the globally optimal one and, moreover, are prone to singularities. In this paper, a novel inverse kinematics method for redundant manipulators is presented, which overcomes the above mentioned issues and is suitable for real-time implementation. The proposed method is based on the optimization of the kinetic energy integral on a limited subset of future end-effector path points, making the manipulator joints to move in the direction of minimum kinetic energy. The proposed method is tested by simulation of a three degrees of freedom (DOF) planar manipulator in a number of test cases, and its performance is compared to the classical pseudoinverse solution and to a global optimal method. The proposed method outperforms the pseudoinverse-based one and proves to be able to avoid singularities. Furthermore, it provides a solution very close to the global optimal one with a much lower computational time, which is compatible for real-time implementation.


Author(s):  
Konstantinos C Bacharoudis ◽  
David Bainbridge ◽  
Alison Turner ◽  
Atanas A Popov ◽  
Svetan M Ratchev

A dimensional management procedure is developed and implemented in this work to deal with the identification of the optimum hole diameter that needs to be pre-drilled in order to successfully join two subassemblies in a common hinge line interface when most of the degrees of freedom of each subassembly have already been constrained. Therefore, an appropriate measure is suggested that considers the assembly process and permits the application of optimisation algorithms for the identification of the optimum hole diameter. The complexity of the mechanical subassemblies requires advanced 3D tolerance analysis techniques to be implemented and the matrix method was adopted. The methodology was demonstrated for an industrial, aerospace engineering problem, that is, the assembly of the joined wing configuration of the RACER compound rotorcraft of AIRBUS Helicopter and the necessary tooling needed to build the assembly. The results indicated that hinge line interfaces can be pre-opened at a sufficiently large size and thus, accelerate the assembly process whilst the suggested methodology can be used as a decision-making tool at the design stage of this type of mechanical assembly.


Author(s):  
Florence Nyssen ◽  
Alain Batailly

Abstract In this work, the impact of small mistuning on rotor/stator contact interactions is investigated. First, a detailed study of a rotor/stator interaction between the first bending modes and the second engine order is presented in the tuned case. Then, a numerical investigation on the effect of mistuning on the studied rotor/stator contact interaction is carried out. In particular, a stochastic analysis is performed to evaluate the robustness of the interaction with respect to the mistuning level. Simulations are conducted using a reduced order model (ROM) of an industrial bladed disk that combines both physical degrees of freedom (along blades tip for contact treatment) and modal coordinates. Mistuning is introduced in the tuned ROM by means of a modified version of the component mode mistuning method that allows to keep physical degrees of freedom within the reduced basis. Nonlinear amplification factors, i.e. the amplification factors in the context of contact nonlinearities, are compared with their linear counterparts, the latter are computed using a linear forcing on each blade using a two nodal diameters traveling wave excitation on the mistuned and the tuned bladed disk. The comparison between the linear and nonlinear amplification factor for each sample highlights that no correlation exists between a mistuning pattern leading to high amplifications in a linear context or when contact nonlinearities are taken into account. Therefore, dedicated analyses on the effect of mistuning should be undertaken with contact nonlinearities considerations at the design stage especially if intentional mistuning is considered.


1970 ◽  
Vol 1 (1) ◽  
Author(s):  
Y. M. A. Khalifa ◽  
D. H. Horrocks

An investigation into the application of Genetic Algorithms (GA) for the design of electronic analog circuits is presented in this paper. In this paper an investigation of the use of genetic algorithms into the problem of analog circuits design is presented. In a single design stage, circuits are produced that satisfy specific frequency response specifications using circuit structures that are unrestricted and with component values that are chosen from a set of preferred values. The extra degrees of freedom resulting from unbounded circuit structures create a huge search space. It is shown in this paper that Genetic Algorithms can be successfully used to search this space. The application chosen is a LC all pass ladder filter circuit design.Key Words: Computer-Aided Design, Analog Circuits, Artificial Intelligence.


Energies ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4981
Author(s):  
Mattia Manni ◽  
Gabriele Lobaccaro ◽  
Nicola Lolli ◽  
Rolf Andre Bohne

This work presents a validated workflow based on an algorithm developed in Grasshopper to parametrically control the building’s shape, by maximizing the solar irradiation incident on the building envelope and minimizing the embodied emissions. The algorithm is applied to a zero-emission building concept in Nordic and Mediterranean climate zones. The algorithm enables conducting both energy and environmental assessments through Ladybug tools. The emissions embodied in materials and the solar irradiation incident on the building envelope were estimated in the early design stage. A three-steps optimization process through evolutionary solvers, such as Galapagos (one-objective) and Octopus (multi-objective), has been conducted to shape the most environmentally responsive ZEB model in both climates. The results demonstrated the replicability of the algorithm to optimize the solar irradiation by producing an increment of solar incident irradiation equal to 35% in the Mediterranean area, and to 20% in the Nordic climate. This could contribute to compensate the additional 15% of emissions due to the higher quantities of employed materials in the optimized design. The developed approach, which is based on the parametric design principles for ZEBs, represents a support instrument for designers to develop highly efficient energy solutions in the early design stages.


Author(s):  
Jun Yu ◽  
Maura Imbimbo ◽  
Raimondo Betti

The common assumption in the so-called linear inverse vibration problem, which provides the mass/stiffness/damping matrices of second order dynamic models, is the availability of a full set of sensors and actuators. In “reduced-order” problems (with limited number of instrumentation), only the components of the eigenvector matrix regarding the measured degrees of freedom can be successfully identified while nothing can be said about the components connected to the unmeasured degrees of freedom. This paper presents a recently developed “reduced-order” model and expands such a model to a “full-order” one that is quite useful in damage detection. The five representative categories of “reduced-order” problems, defined by considering different types of geometrical conditions, are analyzed and a discussion on their solution space has been performed. The effectiveness and robustness of this approach is shown by means of a numerical example.


Author(s):  
Maximilian Liebert

Abstract The motion analysis of floating offshore structures is a major design aspect which has to be considered in the early design stage. The existing design environment E4 is an open software framework, which is being developed by the Institute of Ship Design and Ship Safety, comprising various methods for design and analysis of mainly ship-type structures. In context of the development to enhance the design environment E4 for offshore applications this paper presents a method to calculate the response motions of semi-submersibles in regular waves. The linearised equations of motion are set up in frequency domain in six degrees of freedom and the seakeeping behaviour is calculated in terms of the amplitudes of the harmonic responses. The hydrodynamic forces onto the slender elements of the semi-submersible are accounted for by a Morison approach. As the drag and damping forces depend quadratically on the amplitudes, these forces are linearised by an energy-equivalence principle. The resulting response amplitude operators of the semi-submersible are validated by comparison with model tests. The method represents a fast computational tool for the analysis of the seakeeping behaviour of floating offshore structures consisting of slender elements with circular cross sections in the early design stage.


2019 ◽  
Vol 35 (14) ◽  
pp. i408-i416 ◽  
Author(s):  
Nuraini Aguse ◽  
Yuanyuan Qi ◽  
Mohammed El-Kebir

Abstract Motivation Cancer phylogenies are key to studying tumorigenesis and have clinical implications. Due to the heterogeneous nature of cancer and limitations in current sequencing technology, current cancer phylogeny inference methods identify a large solution space of plausible phylogenies. To facilitate further downstream analyses, methods that accurately summarize such a set T of cancer phylogenies are imperative. However, current summary methods are limited to a single consensus tree or graph and may miss important topological features that are present in different subsets of candidate trees. Results We introduce the Multiple Consensus Tree (MCT) problem to simultaneously cluster T and infer a consensus tree for each cluster. We show that MCT is NP-hard, and present an exact algorithm based on mixed integer linear programming (MILP). In addition, we introduce a heuristic algorithm that efficiently identifies high-quality consensus trees, recovering all optimal solutions identified by the MILP in simulated data at a fraction of the time. We demonstrate the applicability of our methods on both simulated and real data, showing that our approach selects the number of clusters depending on the complexity of the solution space T. Availability and implementation https://github.com/elkebir-group/MCT. Supplementary information Supplementary data are available at Bioinformatics online.


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