Evaluation of Windage Losses for High-Speed Disc Machinery

Author(s):  
M R Etemad ◽  
K Pullen ◽  
C B Besant ◽  
N Baines

Design and development of experimental apparatus is detailed for stator drag torque measurement as well as a method to evaluate rotor windage losses directly from air mass flow and temperature changes. Effects of air jets at the rotor rim were also investigated. Results are presented for air windage losses associated with ultra-high-speed machinery. These show that within the range investigated the air gap length between the rotor and the stator has an insignificant effect on windage losses. The lowest windage losses were encountered when air was forced through the rotor/stator gap from the direction of rim to bore.

Author(s):  
Parisa Sayad ◽  
Alessandro Schönborn ◽  
Mao Li ◽  
Jens Klingmann

Flame flashback from the combustion chamber to the premixing section is a major operability issue when using high H2 content fuels in lean premixed combustors. Depending on the flow-field in the combustor, flashback can be triggered by different mechanisms. In this work, three flashback mechanisms of H2/CH4 mixtures were visualized in an atmospheric variable swirl burner using high speed OH* chemiluminescence imaging. The H2 mole fraction of the tested fuel mixtures varied between 0.1 and 0.9. The flow-field in the combustor was varied by changing the swirl number from 0.0 to 0.66 and the total air mass-flow rate from 75 to 200 SLPM (standard liters per minute). The following three types of flashback mechanism were observed: Flashback caused by combustion induced vortex breakdown occurred at swirl numbers ≥ 0.53 for all of the tested fuel mixtures. Flashback in the boundary layer and flashback due to autoignition were observed at low swirl numbers and low total air mass-flow rates. The temporal and spatial propagation of the flame in the optical section of the premixing tube during flashback was studied and flashback speed for different mechanisms was estimated. The flame propagation speed during flashback was significantly different for the different mechanisms.


2018 ◽  
Vol 83 (2) ◽  
pp. 20802 ◽  
Author(s):  
Yaoheng Xie ◽  
Yue Yishi ◽  
Huisheng Ye ◽  
Liu Yun ◽  
Yongheng Zhong ◽  
...  

Discontinuous leader development is the most important discharge process under the application of the switching impulse voltage with the low rate of voltage rising, which is of great significance to study the external insulation characteristics of ultra-high voltage (UHV) large scale air gap. Based on the CMOS high-speed camera, a discharge test with different operating impulse voltage is carried out by constructing a comprehensive observation platform of rod-plate air gap discharge, and a clear discontinuous leader development process picture is captured. Moreover, the leader current, injection charge and leader channel unit length charge, and their characteristics of the change trend are also obtained. Further analysis based on the experimental results shows that the discontinuous leader development under the action of the impulse voltage with low rate of voltage rising has two different laws. Finally, this paper uses the thermodynamic equation, combined with the test results, the channel temperature changes in the discontinuous leader development stagnation stage were calculated. The results show that the leader channel temperature is still greater than 1500 K in the hundreds of microsecond time scales in the leader stagnation stage, and the subsequent leader can continue to develop on the original leader channel.


Author(s):  
Parisa Sayad ◽  
Alessandro Schönborn ◽  
Mao Li ◽  
Jens Klingmann

Flame flashback from the combustion chamber to the premixing section is a major operability issue when using high H2 content fuels in lean premixed combustors. Depending on the flow-field in the combustor, flashback can be triggered by different mechanisms. In this work, three flashback mechanisms of H2/CH4 mixtures were visualized in an atmospheric variable-swirl burner using high speed OH* chemiluminescence imaging. The H2 mole fraction of the tested fuel mixtures varied between 0.1 and 0.9. The flow-field in the combustor was varied by changing the swirl number from 0.0 to 0.66 and the total air mass-flow rate from 75 to 200 SLPM (standard liters per minute). The following three types of flashback mechanism were observed: Flashback caused by combustion induced vortex breakdown (CIVB) occurred at swirl numbers ≥0.53 for all of the tested fuel mixtures. Flashback in the boundary layer (BL) and flame propagation in the premixing tube caused by auto-ignition were observed at low swirl numbers and low total air mass-flow rates. The temporal and spatial propagation of the flame in the optical section of the premixing tube during flashback was studied and flashback speed for different mechanisms was estimated. The flame propagation speed during flashback was significantly different for the different mechanisms.


Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3464
Author(s):  
Xuan Zou ◽  
Jingyuan Zhou ◽  
Xianwen Ran ◽  
Yiting Wu ◽  
Ping Liu ◽  
...  

Recent studies have shown that the energy release capacity of Polytetrafluoroethylene (PTFE)/Al with Si, and CuO, respectively, is higher than that of PTFE/Al. PTFE/Al/Si/CuO reactive materials with four proportions of PTFE/Si were designed by the molding–sintering process to study the influence of different PTFE/Si mass ratios on energy release. A drop hammer was selected for igniting the specimens, and the high-speed camera and spectrometer systems were used to record the energy release process and the flame spectrum, respectively. The ignition height of the reactive material was obtained by fitting the relationship between the flame duration and the drop height. It was found that the ignition height of PTFE/Al/Si/CuO containing 20% PTFE/Si is 48.27 cm, which is the lowest compared to the ignition height of other Si/PTFE ratios of PTFE/Al/Si/CuO; the flame temperature was calculated from the flame spectrum. It was found that flame temperature changes little for the same reactive material at different drop heights. Compared with the flame temperature of PTFE/Al/Si/CuO with four mass ratios, it was found that the flame temperature of PTFE/Al/Si/CuO with 20% PTFE/Si is the highest, which is 2589 K. The results show that PTFE/Al/Si/CuO containing 20% PTFE/Si is easier to be ignited and has a stronger temperature destruction effect.


Actuators ◽  
2021 ◽  
Vol 10 (6) ◽  
pp. 115
Author(s):  
Teemu Sillanpää ◽  
Alexander Smirnov ◽  
Pekko Jaatinen ◽  
Jouni Vuojolainen ◽  
Niko Nevaranta ◽  
...  

Non-contact rotor position sensors are an essential part of control systems in magnetically suspended high-speed drives. In typical active magnetic bearing (AMB) levitated high-speed machine applications, the displacement of the rotor in the mechanical air gap is measured with commercially available eddy current-based displacement sensors. The aim of this paper is to propose a robust and compact three-dimensional position sensor that can measure the rotor displacement of an AMB system in both the radial and axial directions. The paper presents a sensor design utilizing only a single unified sensor stator and a single shared rotor mounted target piece surface to achieve the measurement of all three measurement axes. The sensor uses an inductive measuring principle to sense the air gap between the sensor stator and rotor piece, which makes it robust to surface variations of the sensing target. Combined with the sensor design, a state of the art fully digital signal processing chain utilizing synchronous in-phase and quadrature demodulation is presented. The feasibility of the proposed sensor design is verified in a closed-loop control application utilizing a 350-kW, 15,000-r/min high-speed industrial induction machine with magnetic bearing suspension. The inductive sensor provides an alternative solution to commercial eddy current displacement sensors. It meets the application requirements and has a robust construction utilizing conventional electrical steel lamination stacks and copper winding.


Author(s):  
Gaowen Liu ◽  
Zhao Lei ◽  
Aqiang Lin ◽  
Qing Feng ◽  
Yan Chen

The pre-swirl system is of great importance for temperature drop and cooling air supply. This study aims to investigate the influencing mechanism of heat transfer, nonuniform thermodynamic characteristics, and cooling air supply sensitivity in a pre-swirl system by the application of the flow control method of the pre-swirl nozzle. A novel test rig was proposed to actively control the supplied cooling air mass flow rate by three adjustable pre-swirl nozzles. Then, the transient problem of the pre-swirl system was numerically conducted by comparison with 60°, 120°, and 180° rotating disk cavity cases, which were verified with the experiment results. Results show that the partial nozzle closure will aggravate the fluctuation of air supply mass flow rate and temperature. When three parts of nozzles are closed evenly at 120° in the circumferential direction, the maximum value of the nonuniformity coefficient of air supply mass flow rate changes to 3.1% and that of temperature changes to 0.25%. When six parts of nozzles are closed evenly at 60° in the circumferential direction, the maximum nonuniformity coefficient of air supply mass flow rate changes to 1.4% and that of temperature changes to 0.20%. However, different partial nozzle closure modes have little effect on the average air supply parameters. Closing 14.3% of the nozzle area will reduce the air supply mass flow rate by 9.9% and the average air supply temperature by about 1 K.


Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4407
Author(s):  
Mbika Muteba

There is a necessity to design a three-phase squirrel cage induction motor (SCIM) for high-speed applications with a larger air gap length in order to limit the distortion of air gap flux density, the thermal expansion of stator and rotor teeth, centrifugal forces, and the magnetic pull. To that effect, a larger air gap length lowers the power factor, efficiency, and torque density of a three-phase SCIM. This should inform motor design engineers to take special care during the design process of a three-phase SCIM by selecting an air gap length that will provide optimal performance. This paper presents an approach that would assist with the selection of an optimal air gap length (OAL) and optimal capacitive auxiliary stator winding (OCASW) configuration for a high torque per ampere (TPA) three-phase SCIM. A genetic algorithm (GA) assisted by finite element analysis (FEA) is used in the design process to determine the OAL and OCASW required to obtain a high torque per ampere without compromising the merit of achieving an excellent power factor and high efficiency for a three-phase SCIM. The performance of the optimized three-phase SCIM is compared to unoptimized machines. The results obtained from FEA are validated through experimental measurements. Owing to the penalty functions related to the value of objective and constraint functions introduced in the genetic algorithm model, both the FEA and experimental results provide evidence that an enhanced torque per ampere three-phase SCIM can be realized for a large OAL and OCASW with high efficiency and an excellent power factor in different working conditions.


2000 ◽  
Author(s):  
Alain Chevalier ◽  
Christian Winge Vigild ◽  
Elbert Hendricks

2018 ◽  
Vol 32 ◽  
pp. 01021
Author(s):  
Ştefan-Mugur Simionescu ◽  
Nilesh Dhondoo ◽  
Corneliu Bălan

In this study, the flow characteristics of an array of two circular, laminar air jets impinging on a smooth solid wall are experimentally and numerically investigated. Direct visualizations using high speed/resolution camera are performed. The evolution of the vortical structures in the area where the jet is deflected from axial to radial direction is emphasized, as well as the interaction between the two jets. A set of CFD numerical simulations in 2D flow domains are performed by using the commercial software Fluent, in the context of Reynolds-averaged Navier-Stokes (RANS) modeling. The numerical resultsare compared and validated with the experiments. The vorticity number is computed and plotted at two different positions from the jet nozzle, and a study of its distribution gives a clue on how the jets are interacting with each other in the proximity of the solid wall.


Sign in / Sign up

Export Citation Format

Share Document