Purpose of reseach is to study the influence of the quality of the original charge on the complex of physical, mechanical and operational properties of structural low-alloy steel 30HGSA.Methods. As an object of research, a typical representative of low-alloy structural steels has been chosen - steel 30HGSA, smelted using metallized sponge iron pellets, ordinary scrap metal and billets obtained by the method of a boiling slag layer. In accordance with the set objectives of the study, steel 30HGSA of various melts, obtained with different charge, had the same conditions for melting, evacuation, deoxidation, casting and crystallization. The casting temperature was 1600...1620 оC and the post-vacuum treatment temperature was 1530...1560 °C. Duration of evacuation - 5 minutes. Casting of melts was carried out into cast iron molds with a siphon for 4 ... 5 minutes. Deoxidation was carried out in a ladle with aluminum in the amount of 4 ... 4.5 kg / melt. After solidification, the ingots were cooled in special wells. The ingots were cut into 3 parts: head, middle and bottom (600 × 600 mm). The middle part was then hot forged and rolled to a Ø30 mm bar. The length of the rod was 2 ... 3.4 m. After hot deformation, the rods were cooled in air.Results. Mechanical tests have been carried out. Statistical processing of experimental results has been performed. Regularities of changes in the characteristics of mechanical properties have been revealed: tensile strength, creep strength, relative narrowing of the cross-sectional area of the sample, relative elongation of the initial working length, impact strength (σВ, σ0.2, ψ, δ, aН).Conclusion. It has been found that with an increase in temperature, the mechanical properties of steel 30HGSA, smelted on various charges, decrease. It has been established that the cold brittleness threshold of 30HGSA steel is lower for purer melts on spongy iron and intermediate product KShS, the value of impact toughness at low temperatures is higher than in melting on a conventional metallized charge. Noticeable softening begins at a tempering temperature of 300 °C The temperature of the maximum tempering brittleness for steel 30HGSA, melted on a conventional metallized charge, is 550 °C It is shown that steel 30HGSA smelted with a pure original charge (spongy iron) has a lower tendency to temper brittleness than steel smelted with a conventional charge. The value of the impact toughness of the steel of this melt is higher than that of the steel of conventional melting over the entire tempering temperature range.
Cast Iron Cooling Rate Variation Using Cooling Channels: A Numerical Approach
