scholarly journals Numerical simulation of nickel-based alloys’ welding transient stress using various cooling techniques

2020 ◽  
Vol 39 (1) ◽  
pp. 633-644
Author(s):  
Meng He ◽  
Jianing Qi ◽  
Zhentai Zheng ◽  
Fen Shi ◽  
Yunfeng Lei
Keyword(s):  
Compressive Stress ◽  
Hot Cracking ◽  
Von Mises Stress ◽  
Transient Stress ◽  
Hot Crack ◽  
High Temperature Alloys ◽  
Cooling Intensity ◽  
Von Mises ◽  
Combined Cooling ◽  
Selection Of

AbstractNickel-based alloys play an important role in the field of high-temperature alloys, which are widely used in nuclear reactors, aerospace and components of turbomachinery. However, the high susceptibility of welding hot crack is a main shortcoming to nickel-based alloys. One of the methods that reduce hot cracking susceptibility is by adjusting element constitution of weld metal and another method is by reducing transient stress. This article used finite element method to study the effect of cooling source on transient stress of the nickel-based alloy weld joint. The selection of appropriate cooling technique can decrease the peak of the transient von Mises stress and make the tensile stress turn into compressive stress, which is beneficial to reduce hot cracking susceptibility. The peak of the transient von Mises stress decreases as the cooling intensity increases from 0 to 15,000 W/m2 K, but increases if the cooling intensity is ineffective. When the distance between cooling source and heat source reaches 35 mm, the weld can get larger region of compressive stress. The peak of the transient von Mises stress decreases with increasing radius of cooling source and reaches minimum value at 12 mm. Combined cooling is more effective in reducing the peak of this stress than the conventional single trailing cooling source.

scholarly journals Solidification Cracking Assessment of LTT Filler Materials by Means of Varestraint Testing and µCT

Materials ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 2726
Author(s):  
Florian Vollert ◽  
Maximilian Thomas ◽  
Arne Kromm ◽  
Jens Gibmeier
Keyword(s):  
Crack Depth ◽  
Hot Cracking ◽  
Filler Materials ◽  
Crack Network ◽  
Additional Information ◽  
Model Following ◽  
Hot Crack ◽  
Maximum Crack ◽  
Material Volume ◽  
Selection Of

Investigations of the weldability of metals often deal with hot cracking, as one of the most dreaded imperfections during weld fabrication. The hot cracking investigations presented in this paper were carried out as part of a study on the development of low transformation temperature (LTT) weld filler materials. These alloys allow to mitigate tensile residual stresses that usually arise during welding using conventional weld filler materials. By this means, higher fatigue strength and higher lifetimes of the weld can be achieved. However, LTT weld filler materials are for example, high-alloyed Cr/Ni steels that are susceptible to the formation of hot cracks. To assess hot cracking, we applied the standardized modified varestraint transvarestraint hot cracking test (MVT), which is well appropriate to evaluate different base or filler materials with regard to their hot cracking susceptibility. In order to consider the complete material volume for the assessment of hot cracking, we additionally applied microfocus X-ray computer tomography (µCT). It is shown that by a suitable selection of welding and MVT parameter the analysis of the complete 3D hot crack network can provide additional information with regard to the hot cracking model following Prokhorov. It is now possible to determine easy accessible substitute values (e.g., maximum crack depth) for the extent of the Brittleness Temperature Range (BTR) and the minimum critical strain P m i n .

scholarly journals To Evaluate the Influence of Different Implant Thread Designs on Stress Distribution of Osseointegrated Implant: A Three-Dimensional Finite-Element Analysis Study–An In Vitro Study

2020 ◽  
Vol 08 (01) ◽  
pp. 09-16
Author(s):  
Chhavi Sharma ◽  
Tarun Kalra ◽  
Manjit Kumar ◽  
Ajay Bansal ◽  
Anupreet Kaur Chawla
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Axial Load ◽  
Three Dimensional ◽  
Von Mises Stress ◽  
Element Analysis ◽  
Osseointegrated Implant ◽  
Implant Therapy ◽  
Von Mises ◽  
Selection Of

Abstract Introduction Dental implants are common treatment modality for tooth loss which leads to unaesthetic appearance and may also cause deterioration of mastication and speech. The aim of implant therapy in dentistry is to restore tissue contour, function, comfort, aesthetic, and speech. Dental implant role is to transfer the mechanical force created during chewing to the supporting osseous tissues within the mandible and maxilla. The importance of biomechanical factors such as the bone-implant interface, implant thread design, the length and diameter of implants, type of loading, the quality and quantity of surrounding bone have been strained by various authors. The selection of implant thread design plays an important role in the outcome of the treatment. This study was done to evaluate the influence of different thread designs on stress distribution of osseointegrated implant using three-dimensional (3D) finite-element analysis. Materials and Methods Three implants with different thread designs, namely V-thread, buttress, and reverse buttress thread designs were considered and dimensions were standardized. The site considered was the mandibular molar region with cortical and cancellous bone assuming to be isotropic and homogeneous. The implant modeling was done with the ANSYS 18.1 software. Axial load (100N) and buccolingual load (50N) were applied. The stresses were calculated as Von Mises stress criterion. Results Minimum von mises Stress concentration was seen for tapered implant body with reverse buttress thread design under axial load 100N and tapered implant body with V-thread under buccolingual load of 50N at cortical bone which signifies bone preservation. Stress levels were observed maximum at implant and minimum at the cancellous bone. Conclusion Hence, within the limitations of this study the results obtained can be applied clinically for appropriate selection of implant thread design for a predictable success of implant therapy.

Comparison of Materials for Universal Tractor Connecting Rod Using Ansys Software

2014 ◽  
Vol 592-594 ◽  
pp. 1015-1019
Author(s):  
Ritesh Kumar Patel ◽  
Surjit Angra ◽  
Vinod Kumar Mittal
Keyword(s):  
Maximum Stress ◽  
Combustion Engine ◽  
Material Selection ◽  
Static Strength ◽  
Von Mises Stress ◽  
Connecting Rod ◽  
Element Analysis ◽  
Von Mises ◽  
And Function ◽  
Selection Of

Connecting rod is one of the most important components of an internal combustion engine and transfers motion from the piston to the crankshaft and function as a lever arm. Existing connecting rod is manufactured by using C-70 alloy steel. In the current study, connecting rod is replaced by E-glass/Epoxy composite material for universal tractor. The static strength of connecting rod is analyzed in detail and the maximum stress is found. Some improvement methods are also provided for the material selection of connecting rod. Connecting rod is modeled in CATIA V5 software and it is imported in ANSYS 14 workbench for analysis. The main objective of this study is to perform the static analysis of universal tractor connecting rod to find out its static strength using ANSYS 14 workbench. Finite element analysis is done by considering composite materials. The best combination of parameters like Von mises stress, deformation and weight reduction for connecting rod is carried out.

MULTI-BEAM LASER HEATING OF STEEL: TEMPERATURE AND THERMAL STRESS ANALYSIS

2012 ◽  
Vol 36 (4) ◽  
pp. 373-381 ◽  
Author(s):  
Shahzada Zaman Shuja ◽  
Bekir Sami Yilbas
Keyword(s):  
Laser Scanning ◽  
Heated Surface ◽  
Local Heating ◽  
High Stress ◽  
Stress Fields ◽  
Von Mises Stress ◽  
Beam Laser ◽  
Beam Heating ◽  
Von Mises ◽  
Selection Of

Laser multi-beam heating of steel sheet surface is considered. The irradiated laser spots are located along an arc to increase heated surface area during laser scanning at a constant speed. Temperature and stress fields are predicted for various number of spots along the arc. It is found that temperature and stress fields in the irradiated substrate can be controlled through proper selection of the number of irradiated spots along the arc. Increasing number of irradiated spots results in development of almost uniform high temperature and high stress fields around the arc; however, local heating and discontinuous stress field giving rise to large differences in von Mises stress occurring for reduced number of spots in the arc.

STUDY ON THE IMPACT OF STRAIGHT STENTS ON ARTERIES WITH DIFFERENT CURVATURES

2016 ◽  
Vol 16 (07) ◽  
pp. 1650093 ◽  
Author(s):  
LINGLING WEI ◽  
QIANG CHEN ◽  
ZHIYONG LI
Keyword(s):  
Finite Element Method ◽  
Plastic Strain ◽  
Von Mises Stress ◽  
Optimal Outcome ◽  
Cross Sectional ◽  
Von Mises ◽  
Blood Flow Patterns ◽  
The Impact ◽  
Clinic Selection ◽  
Selection Of

Different stent structures lead to different deformations of blood vessels, such as different cross-sectional shapes, which further influence the blood flow patterns. In this paper, six non-commercial stents with different link structures called I-, C-, S-, U-, N- and W-types were considered. Their influences on arteries with five different curvatures (i.e., 0[Formula: see text], 15[Formula: see text], 30[Formula: see text], 45[Formula: see text] and 60[Formula: see text]) were studied using finite element method. Four indices including the maximum plastic strain of stents, the rate of expansion, the maximum von Mises stress and the ellipticity of arteries, were compared for all cases. The results showed that the S-type or U-type stents, with larger plastic strain and lower von Mises stress on the arteries, provided the optimal outcome. As the link structures became complex, the arterial expansion increased monotonically, while the ellipticity of arteries showed a decreasing tendency in the vessel models. The present study could be useful for the commercial design and clinic selection of a stent with different link structures for different curved arteries.

Effects of occlusal scheme on All-on-Four abutments, screws and prostheses: A three-dimensional finite element study

2020 ◽  
Author(s):  
Nurullah Türker ◽  
Hümeyra Tercanlı Alkış ◽  
Steven J Sadowsky ◽  
Ulviye Şebnem Büyükkaplan
Keyword(s):  
Finite Element ◽  
Three Dimensional ◽  
Good Prognosis ◽  
Von Mises Stress ◽  
Element Analysis ◽  
Group Function ◽  
Occlusal Contact ◽  
Maximum Deformation ◽  
Contact Points ◽  
Von Mises

An ideal occlusal scheme plays an important role in a good prognosis of All-on-Four applications, as it does for other implant therapies, due to the potential impact of occlusal loads on implant prosthetic components. The aim of the present three-dimensional (3D) finite element analysis (FEA) study was to investigate the stresses on abutments, screws and prostheses that are generated by occlusal loads via different occlusal schemes in the All-on-Four concept. Three-dimensional models of the maxilla, mandible, implants, implant substructures and prostheses were designed according to the All-on-Four concept. Forces were applied from the occlusal contact points formed in maximum intercuspation and eccentric movements in canine guidance occlusion (CGO), group function occlusion (GFO) and lingualized occlusion (LO). The von Mises stress values for abutment and screws and deformation values for prostheses were obtained and results were evaluated comparatively. It was observed that the stresses on screws and abutments were more evenly distributed in GFO. Maximum deformation values for prosthesis were observed in the CFO model for lateral movement both in the maxilla and mandible. Within the limits of the present study, GFO may be suggested to reduce stresses on screws, abutments and prostheses in the All-on-Four concept.

The Influence of Loading Position in A Priori High Stress Detection using Mode Superposition

2020 ◽  
Vol 1 (1) ◽  
pp. 93-102
Author(s):  
Carsten Strzalka ◽  
◽  
Manfred Zehn ◽  
Keyword(s):  
Finite Element ◽  
Degrees Of Freedom ◽  
Equations Of Motion ◽  
A Priori ◽  
High Stress ◽  
Von Mises Stress ◽  
Detailed Knowledge ◽  
Variable Loading ◽  
Numerical Effort ◽  
Von Mises

For the analysis of structural components, the finite element method (FEM) has become the most widely applied tool for numerical stress- and subsequent durability analyses. In industrial application advanced FE-models result in high numbers of degrees of freedom, making dynamic analyses time-consuming and expensive. As detailed finite element models are necessary for accurate stress results, the resulting data and connected numerical effort from dynamic stress analysis can be high. For the reduction of that effort, sophisticated methods have been developed to limit numerical calculations and processing of data to only small fractions of the global model. Therefore, detailed knowledge of the position of a component’s highly stressed areas is of great advantage for any present or subsequent analysis steps. In this paper an efficient method for the a priori detection of highly stressed areas of force-excited components is presented, based on modal stress superposition. As the component’s dynamic response and corresponding stress is always a function of its excitation, special attention is paid to the influence of the loading position. Based on the frequency domain solution of the modally decoupled equations of motion, a coefficient for a priori weighted superposition of modal von Mises stress fields is developed and validated on a simply supported cantilever beam structure with variable loading positions. The proposed approach is then applied to a simplified industrial model of a twist beam rear axle.

scholarly journals Numerical Investigation of the Deformable Porous Media Treated by the Intermittent Microwave

Processes ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 757
Author(s):  
Tianyi Su ◽  
Wenqing Zhang ◽  
Zhijun Zhang ◽  
Xiaowei Wang ◽  
Shiwei Zhang
Keyword(s):  
Porous Media ◽  
Heat Transport ◽  
Liquid Water ◽  
Von Mises Stress ◽  
Temperature Deformation ◽  
Local Maxima ◽  
Whole Process ◽  
Surface Areas ◽  
Pulse Ratio ◽  
Von Mises

A 2D axi-symmetric theoretical model of dielectric porous media in intermittent microwave (IMW) thermal process was developed, and the electromagnetic energy, multiphase transport, phase change, large deformation, and glass transition were taken into consideration. From the simulation results, the mass was mainly carried by the liquid water, and the heat was mainly carried by liquid water and solid. The diffusion was the dominant mechanism of the mass transport during the whole process, whereas for the heat transport, the convection dominated the heat transport near the surface areas during the heating stage. The von Mises stress reached local maxima at different locations at different stages, and all were lower than the fracture stress. A material treated by a longer intermittent cycle length with the same pulse ratio (PR) tended to trigger the phenomena of overheat and fracture due to the more intense fluctuation of moisture content, temperature, deformation, and von Mises stress. The model can be extended to simulate the intermittent radio frequency (IRF) process on the basis of which one can select a suitable energy source for a specific process.

scholarly journals Finite Element Analysis of Composite Repair for Damaged Steel Pipeline

Coatings ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 301
Author(s):  
Jiaqi Chen ◽  
Hao Wang ◽  
Milad Salemi ◽  
Perumalsamy N. Balaguru
Keyword(s):  
Finite Element ◽  
Shear Stress ◽  
Hoop Stress ◽  
Pipe Wall ◽  
Von Mises Stress ◽  
Repair System ◽  
Composite Repair ◽  
Steel Pipeline ◽  
Von Mises ◽  
Infill Material

Carbon fiber reinforced polymer (CFRP) matrix composite overwrap repair systems have been introduced and accepted as an alternative repair system for steel pipeline. This paper aimed to evaluate the mechanical behavior of damaged steel pipeline with CFRP repair using finite element (FE) analysis. Two different repair strategies, namely wrap repair and patch repair, were considered. The mechanical responses of pipeline with the composite repair system under the maximum allowable operating pressure (MAOP) was analyzed using the validated FE models. The design parameters of the CFRP repair system were analyzed, including patch/wrap size and thickness, defect size, interface bonding, and the material properties of the infill material. The results show that both the stress in the pipe wall and CFRP could be reduced by using a thicker CFRP. With the increase in patch size in the hoop direction, the maximum von Mises stress in the pipe wall generally decreased as the maximum hoop stress in the CFRP increased. The reinforcement of the CFRP repair system could be enhanced by using infill material with a higher elastic modulus. The CFRP patch tended to cause higher interface shear stress than CFRP wrap, but the shear stress could be reduced by using a thicker CFRP. Compared with the fully bonded condition, the frictional interface causes a decrease in hoop stress in the CFRP but an increase in von Mises stress in the steel. The study results indicate the feasibility of composite repair for damaged steel pipeline.

scholarly journals 3D Finite Element Analysis of Rotary Instruments in Root Canal Dentine with Different Elastic Moduli

2021 ◽  
Vol 11 (6) ◽  
pp. 2547 ◽  
Author(s):  
Carlo Prati ◽  
João Paulo Mendes Tribst ◽  
Amanda Maria de Oliveira Dal Piva ◽  
Alexandre Luiz Souto Borges ◽  
Maurizio Ventre ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Root Canal ◽  
Elastic Moduli ◽  
Reaction Force ◽  
Von Mises Stress ◽  
Elastic Behavior ◽  
Element Analysis ◽  
Heat Treated ◽  
Von Mises

The aim of the present investigation was to calculate the stress distribution generated in the root dentine canal during mechanical rotation of five different NiTi endodontic instruments by means of a finite element analysis (FEA). Two conventional alloy NiTi instruments F360 25/04 and F6 Skytaper 25/06, in comparison to three heat treated alloys NiTI Hyflex CM 25/04, Protaper Next 25/06 and One Curve 25/06 were considered and analyzed. The instruments’ flexibility (reaction force) and geometrical features (cross section, conicity) were previously investigated. For each instrument, dentine root canals with two different elastic moduli(18 and 42 GPa) were simulated with defined apical ratios. Ten different CAD instrument models were created and their mechanical behaviors were analyzed by a 3D-FEA. Static structural analyses were performed with a non-failure condition, since a linear elastic behavior was assumed for all components. All the instruments generated a stress area concentration in correspondence to the root canal curvature at approx. 7 mm from the apex. The maximum values were found when instruments were analyzed in the highest elastic modulus dentine canal. Strain and von Mises stress patterns showed a higher concentration in the first part of curved radius of all the instruments. Conventional Ni-Ti endodontic instruments demonstrated higher stress magnitudes, regardless of the conicity of 4% and 6%, and they showed the highest von Mises stress values in sound, as well as in mineralized dentine canals. Heat-treated endodontic instruments with higher flexibility values showed a reduced stress concentration map. Hyflex CM 25/04 displayed the lowest von Mises stress values of, respectively, 35.73 and 44.30 GPa for sound and mineralized dentine. The mechanical behavior of all rotary endodontic instruments was influenced by the different elastic moduli and by the dentine canal rigidity.

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