scholarly journals Numerical Simulation and Experimental Research on Material Parameters Solution and Shape Control of Sandwich Panels with Aluminum Honeycomb

Open Physics ◽  
2019 ◽  
Vol 17 (1) ◽  
pp. 556-565
Author(s):  
Dongsheng Li ◽  
Mingming Wang ◽  
Xianbin Zhou

Abstract This paper aims to solve two problems of the sandwich panel with aluminum honeycomb: material parameters solution and shape control. The accurate material parameters of the sandwich panels are the basis of shape control. Therefore, a mixed numerical-experimental method is proposed to inversely solve equivalent material parameters of the sandwich panel using genetic algorithm (GA) in the first place. Then a high efficiency FE model based on equivalent material parameters is established to study shape control of the sandwich panels. For shape control, the key issue aims to search optimum position and adjustment volume of control points where actuators are installed. Toward the end, the FE simulation method is deployed to optimize actuator position and adjustment volume one by one. Finally, an active control platform based on multi-point adjustment is developed to verify the practicability of the approach proposed in this paper. Through the experiment of shape control, the root mean square (RMS) of surface deviation of sandwich panel is decreased from 62.7μm to 15.5μm. The results show that the shape control can significantly improve the surface accuracy of the sandwich panels, and the validity of equivalent material parameters is also proved from the side.

2020 ◽  
Vol 172 ◽  
pp. 07007
Author(s):  
Gregor Vidmar

In order to calculate amount of interstitial condensation in a building envelope, water vapour resistance of each layer is of importance. Once having it, 1D calculation according to ISO 13788 with monthly average vapour pressures can be applied. In EN 14509 sandwich panels are considered to be impermeable for water vapour, thus (according to the standard) water vapour cannot enter from outside and condensate in the panels. But it is not always true for real sandwich panels, because joints between neighbouring panels can cause non-neglecting water vapour bridges. Although in measurements of linear water vapour transmittance of the joints (Ψv) stationary boundary vapour pressures can be applied, the measurements can be long lasting. We shortened time needed to get Ψv performing simulations in Delphin 6.0. We simulated panels and steel sheets with joints using constant boundary vapour pressures and compared the results with the results of measurements on the equivalent systems. In systems under consideration a sealant in built-in-state, located at a joint of a sandwich panel, is a compressed EPDM tube. It is impossible to directly measure its effective μ according to ISO 12572. In the paper we study to which precision it is possible to determine it using measurements and simulations. Once having effective μ of the sealant (if all other necessary material parameters available) one can simulate condensation in envelopes including sandwich panels in 2D according to EN 15026 using hourly climatic data. Another goal of the study was determination of differences in resulting Ψv values when varying narrowest part of the gap dGAP at the joint in the panels without any sealant. Results confirm significant sensibility of Ψv to variations of dGAP.


2017 ◽  
Vol 09 (08) ◽  
pp. 1750120 ◽  
Author(s):  
Yanfei Chen ◽  
Shigang Ai ◽  
Rujie He ◽  
Kai Wei ◽  
Daining Fang

In this study, the mechanical properties and failure behaviors of a C/SiC lattice sandwich panel were investigated by numerical simulation approach. On the bases of Hashin’s criteria, a novel failure criterion for 2D C/SiC textile composite was proposed. An UMAT subroutine based on Abaqus code was constructed to demonstrate the fracture mechanism of the C/SiC composite, in which fiber fracture and buckling, matrix failure and the laminate delamination were considered. Out-of-plane compressive experiments of the C/SiC lattice sandwich panels at room temperature were performed to give verifications of the numerical programmer. Based on the simulation method proposed, the mechanical properties and failure features of the C/SiC lattice sandwich panels at high temperatures were studied. It was found that the junction between struts and the panels of the core firstly damaged due to fiber rupture and matrix cracking. Then fiber tensile fracture and matrix cracking occurred in struts sequentially. Finally, delamination took place at junctions and struts and it trigged the collapse of the sandwich structure.


2013 ◽  
Vol 535-536 ◽  
pp. 357-360
Author(s):  
Takayuki Koda ◽  
Tetsuya Matsuda

In this study, the elastic-viscoplastic properties of aluminum honeycomb sandwich panels are investigated using a homogenization theory for free edge analysis. For this, the mathematical homogenization theory is reconstructed for elastic-viscoplastic analysis of honeycomb sandwich panels by introducing a traction free boundary condition. Moreover, the domain of analysis is reduced to a quarter using point-symmetry of internal structures of honeycomb sandwich panels. The present method is then applied to the analysis of macroscopic elastic-viscoplastic behavior and microscopic stress distribution of an aluminum honeycomb sandwich panel subjected to in-plane uniaxial compression. It is shown that the stress concentration arises at face/core interfaces, especially at intersections of core walls.


2021 ◽  
Vol 13 (4) ◽  
pp. 168781402110094
Author(s):  
Ibrahim Elnasri ◽  
Han Zhao

In this study, we numerically investigate the impact perforation of sandwich panels made of 0.8 mm 2024-T3 aluminum alloy skin sheets and graded polymeric hollow sphere cores with four different gradient profiles. A suitable numerical model was conducted using the LS-DYNA code, calibrated with an inverse perforation test, instrumented with a Hopkinson bar, and validated using experimental data from the literature. Moreover, the effects of quasi-static loading, landing rates, and boundary conditions on the perforation resistance of the studied graded core sandwich panels were discussed. The simulation results showed that the piercing force–displacement response of the graded core sandwich panels is affected by the core density gradient profiles. Besides, the energy absorption capability can be effectively enhanced by modifying the arrangement of the core layers with unclumping boundary conditions in the graded core sandwich panel, which is rather too hard to achieve with clumping boundary conditions.


2015 ◽  
Vol 4 (2) ◽  
pp. 157-163 ◽  
Author(s):  
Shuliang Cheng ◽  
Xuya Zhao ◽  
Bo Xiao ◽  
Yajun Xin

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3030
Author(s):  
Łukasz Smakosz ◽  
Ireneusz Kreja ◽  
Zbigniew Pozorski

Edgewise compression response of a composite structural insulated panel (CSIP) with magnesium oxide board facings was investigated. The discussed CSIP is a novel multifunctional sandwich panel introduced to the housing industry as a part of the wall, floor, and roof assemblies. The study aims to propose a computational tool for reliable prediction of failure modes of CSIPs subjected to concentric and eccentric axial loads. An advanced numerical model was proposed that includes geometrical and material nonlinearity as well as incorporates the material bimodularity effect to achieve accurate and versatile failure mode prediction capability. Laboratory tests on small-scale CSIP samples of three different slenderness ratios and full-scale panels loaded with three different eccentricity values were carried out, and the test data were compared with numerical results for validation. The finite element (FE) model successfully captured CSIP’s inelastic response in uniaxial compression and when flexural action was introduced by eccentric loads or buckling and predicted all failure modes correctly. The comprehensive validation showed that the proposed approach could be considered a robust and versatile aid in CSIP design.


2013 ◽  
Vol 135 (6) ◽  
Author(s):  
Zhongchang Qian ◽  
Daoqing Chang ◽  
Bilong Liu ◽  
Ke Liu

An approach on the prediction of sound transmission loss for a finite sandwich panel with honeycomb core is described in the paper. The sandwich panel is treated as orthotropic and the apparent bending stiffness in two principal directions is estimated by means of simple tests on beam elements cut from the sandwich panel. Utilizing orthotropic panel theory, together with the obtained bending stiffness in two directions, the sound transmission loss of simply-supported sandwich panel is predicted by the modal expansion method. Simulation results indicated that dimension, orthotropy, and loss factor may play important roles on sound transmission loss of sandwich panel. The predicted transmission loss is compared with measured data and the agreement is reasonable. This approach may provide an efficient tool to predict the sound transmission loss of finite sandwich panels.


2013 ◽  
Vol 2013 ◽  
pp. 1-20 ◽  
Author(s):  
Chang Qi ◽  
Shu Yang ◽  
Dong Wang ◽  
Li-Jun Yang

The dynamic responses of honeycomb sandwich panels (HSPs) subjected to in-plane projectile impact were studied by means of explicit nonlinear finite element simulations using LS-DYNA. The HSPs consisted of two identical aluminum alloy face-sheets and an aluminum honeycomb core featuring three types of unit cell configurations (regular, rectangular-shaped, and reentrant hexagons). The ballistic resistances of HSPs with the three core configurations were first analyzed. It was found that the HSP with the reentrant auxetic honeycomb core has the best ballistic resistance, due to the negative Poisson’s ratio effect of the core. Parametric studies were then carried out to clarify the influences of both macroscopic (face-sheet and core thicknesses, core relative density) and mesoscopic (unit cell angle and size) parameters on the ballistic responses of the auxetic HSPs. Numerical results show that the perforation resistant capabilities of the auxetic HSPs increase as the values of the macroscopic parameters increase. However, the mesoscopic parameters show nonmonotonic effects on the panels' ballistic capacities. The empirical equations for projectile residual velocities were formulated in terms of impact velocity and the structural parameters. It was also found that the blunter projectiles result in higher ballistic limits of the auxetic HSPs.


2019 ◽  
Author(s):  
Mazin S. Sirry ◽  
Laura Dubuis ◽  
Neil H. Davies ◽  
Jun Liao ◽  
Thomas Franz

AbstractFinite element (FE) models have been effectively utilized in studying biomechanical aspects of myocardial infarction (MI). Although the rat is a widely used animal model for MI, there is a lack of material parameters based on anisotropic constitutive models for rat myocardial infarcts in literature. This study aimed at employing inverse methods to identify the parameters of an orthotropic constitutive model for myocardial infarcts in the acute, necrotic, fibrotic and remodelling phases utilizing the biaxial mechanical data developed in a previous study. FE model was developed mimicking the setup of the biaxial tensile experiment. The orthotropic case of the generalized Fung constitutive model was utilized to model the material properties of the infarct. The parameters of Fung model were optimized so that the FE solution best fitted the biaxial experimental stress-strain data. A genetic algorithm was used to minimize the objective function. Fung orthotropic material parameters for different infarct stages were identified. The FE model predictions best approximated the experimental data of the 28 days infarct stage with 3.0% mean absolute percentage error. The worst approximation was for the 7 days stage with 3.6% error. This study demonstrated that the experimental biaxial stress-strain data of healing rat infarcts could be successfully approximated using inverse FE methods and genetic algorithms. The material parameters identified in this study will provide an essential platform for FE investigations of biomechanical aspects of MI and the development of therapies.


2019 ◽  
Vol 18 (1) ◽  
Author(s):  
WeiLun Yu ◽  
XiaoGang Wu ◽  
HaiPeng Cen ◽  
Yuan Guo ◽  
ChaoXin Li ◽  
...  

Abstract Background Bone is a hierarchically structured composite material, and different hierarchical levels exhibit diverse material properties and functions. The stress and strain distribution and fluid flow in bone play an important role in the realization of mechanotransduction and bone remodeling. Methods To investigate the mechanotransduction and fluid behaviors in loaded bone, a multiscale method was developed. Based on poroelastic theory, we established the theoretical and FE model of a segment bone to provide basis for researching more complex bone model. The COMSOL Multiphysics software was used to establish different scales of bone models, and the properties of mechanical and fluid behaviors in each scale were investigated. Results FE results correlated very well with analytical in macroscopic scale, and the results for the mesoscopic models were about less than 2% different compared to that in the macro–mesoscale models, verifying the correctness of the modeling. In macro–mesoscale, results demonstrated that variations in fluid pressure (FP), fluid velocity (FV), von Mises stress (VMS), and maximum principal strain (MPS) in the position of endosteum, periosteum, osteon, and interstitial bone and these variations can be considerable (up to 10, 8, 4 and 3.5 times difference in maximum FP, FV, VMS, and MPS between the highest and the lowest regions, respectively). With the changing of Young’s modulus (E) in each osteon lamella, the strain and stress concentration occurred in different positions and given rise to microscale spatial variations in the fluid pressure field. The heterogeneous distribution of lacunar–canalicular permeability (klcp) in each osteon lamella had various influence on the FP and FV, but had little effect on VMS and MPS. Conclusion Based on the idealized model presented in this article, the presence of endosteum and periosteum has an important influence on the fluid flow in bone. With the hypothetical parameter values in osteon lamellae, the bone material parameters have effect on the propagation of stress and fluid flow in bone. The model can also incorporate alternative material parameters obtained from different individuals. The suggested method is expected to provide dependable biological information for better understanding the bone mechanotransduction and signal transduction.


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