scholarly journals Optimum Percentage of Sawdust and Brick Ballast in Light Weight Concrete

2017 ◽  
Vol 5 (2) ◽  
pp. 112-122
Author(s):  
Neeru Singla ◽  
Mandeep Kumar

Construction industry relies heavily on conventional material such as cement, sand and gravel for the production of concrete The river sand and gravels which are most commonly used as fine aggregates and coarse aggregates respectively in the production of concrete, poses the problem of acute shortage in many areas, whose continued use has started posing serious problem with respect to its availability, cost and environmental impact. Attempt is being made in this project to use the locally available waste materials to replace the river sand and gravels to produce light weight and low cost concrete. Sawdust and Brick ballast are easily affordable at low costs, which are partially replaces with river sand and gravels respectively for making concrete. Natural sand and Gravels have been partially replaced (4% SD 8% BB, 4% SD 16% BB, 4% SD 24% BB, 8% SD 8% BB, 8% SD 16% BB, 8% SD 24% BB, 12% SD 8% BB, 12% SD 16% BB and 12% SD 24% BB. by using M30 grade of concrete) with sawdust and broken brick ballast respectively. For this, thirty concrete cubes of size 150mm X 150mm X 150mm have been casted and water cement ratio of 0.42 has been used. Water reducing admixture is used to increase the workability. Slump test, Compacting factor test and compressive strength at (28 days) of specimens having above combinations have been compared with control specimens. The workability and compressive strength gradually decreases for the increasing the replacement percentages. The optimum mix found to produce M30 grade of concrete is 8% of sawdust and 16% of Brick ballast.

2008 ◽  
Vol 30 (2) ◽  
pp. 99-111
Author(s):  
Nguyen Quang Phu ◽  
Hoang Pho Uyen ◽  
Jiang Lin Hua ◽  
Liu Jiaping

Using normal materials to manufacture the mixed mortar is necessary for restoration of hydraulic structures in Vietnam. It will salvage the materials and decreases the cost price of the mortar. In this research, we used cement made in Vietnam (Chinfon - Haiphong cement), natural sand (Lo River sand), polymer acrylic and high range water reducing (of SIKA company)' with proportion 1 : 3 : 0.03 : 0.003 by weight. The water to cement ratio is 0.5, which always ensure the compressive strength of mortar more than 40 MPa and small shrinkage, good watertightness, and high adhesion. That is suitable for the restoration of concrete structures in general and hydraulic structures in particular of Vietnam. The dry mixed mortar is manufactured and in bag of 15±0.5 kg weight.


Author(s):  
Suraj V Borsare

The role of quarry dust in the construction of building and other structures to eliminate the demand of nature sand by using quarry waste to replace the use of natural sand. We are investigating the potential of using quarry waste and its effect on the strength and workability of concrete. Initially cement concrete cube was studied with various proportion of cement concrete +quarry dust (M20 & M25). The experimental result showed that the additional of quarry dust as fine aggregate ratio of 30%, 40% and 50% was found to enhance the compressive properties. The compressive strength of concrete cubes at the age of 7 and 28 days were obtained at room temperature. These raw materials of concrete, i.e., river sand and gravel, are also struggling to cope with the rapidly growing demand in many areas around the globe. The sources of good quality river sand and gravel are depleting very fast. According to United Nations Environment Program (UNEP) report, “Sand-rarer than one thinks”, published in March2014, sand and gravel has now become the most widely used natural resource on the planet after water. These are now being extracted at a rate far greater than their renewal. Crushed sands, fine aggregate produced from stone crushing, has become very popular in areas where natural sand is not abundantly available or where there is scarcity in the supply of natural sand. The Mumbai-Pune express highway was a project, where there is a difficulty in procurement of natural sand. This made the construction company to use crushed sand for making approximately 20 lakh cum of concrete necessary for the construction. However, such type of sands contains a large amount of micro-fines, i.e., particles finer than 75 microns, which can have an adverse effect on properties of concrete. So proportioning of different raw materials at the time of mix design is very important, when crushed sand is used in concrete The availability of sand at low cost as a fine aggregate in concrete is not suitable and that is the reason to search for an alternative material. Quarry dust satisfies the reason behind the alternative material as a substitute for sand at very low costIt is found that 40% replacement of fine aggregate by quarry dust gives maximum result in strength than normal concrete and then decreases from 50%. The compressive strength is quantified for varying percentage and grades of concrete by replacement of sand with quarry dust.


2021 ◽  
Vol 13 (14) ◽  
pp. 7575
Author(s):  
Liyun Cui ◽  
Liang Wang ◽  
Ying Xu ◽  
Xing Lou ◽  
Hao Wang

This study aims to realize the resource regeneration application of copper tailing (as fine aggregates for partial replacement of natural fine aggregates), which avoid environmental pollution due to many landfills of copper tailings. The compressive strength and durability (dry shrinkage and sulfate attack) tests were carried out to evaluate the effect of copper tailings replacement on the performance of mortar. The results show that the mortar with copper tailings has higher compressive strength than the one with natural sand. More than 14% improvement in compressive strength can be achieved by adding copper tailings with no more than 40% replacement level. The dry shrinkage of mortar was increased with the copper tailings due to the increase of micro pores in mortar by using copper tailings. Compared with the mortar with natural sand, the dry shrinkage can be reduced by adding copper tailings with no more than 20% replacement level. The sulfate attack resistance is improved by using copper tailings, when the replacement rate is more than 20%. In fact, the micro-aggregate filler effect of copper tailings effectively refines the pore structure and forms more stable, uniform and fine interface micro pores, which is of vital significance for mortar to resist external forces and sulfate ion erosion. However, copper tailings, as a porous material, have water release characteristics in cement mortar. This characteristic is not conducive to the filler effect, which decreases the filling rate in later hydration, leading to higher porosity of copper tailings mortar. More importantly, mortar can solidify heavy metals in copper tailings, which prevents loss of heavy metal such as Cu, Zn, Sr, Zr, As, Ga due to environmental problems.


2020 ◽  
Vol 2 (1) ◽  
pp. 31-57
Author(s):  
Ni Ketut Sri Astati Sukawati

Concrete with various variants is a basic requirement in building a building. The concrete mixture is diverse depending on the planning made beforehand. The cement mixture is usually in the form of a mixture of artificial stone, cement, water and fine aggregates and coarse aggregates. Aggregates (fine aggregates and coarse aggregates) function as fillers in concrete mixtures. (Subakti, A., 1994). However, in building construction, additives are often added, but there is still a sense of uncertainty at the time of dismantling the mold and the reference before the concrete reaches sufficient strength to carry its own weight and the carrying loads acting on it. To overcome the time of carrying out work related to concrete, it is necessary to find an alternative solution, for example by looking for alternative ingredients of concrete mixture on the basis of consideration without reducing the quality of the concrete. From the results of previous studies it was stated that due to the partial replacement of cement with Fly Ash, the strength of the pressure and tensile strength of the concrete had increased (Budhi Saputro, A., 2008). Based on the description above, the author seeks to examine how the compressive strength of concrete characteristics that occur by adding additives Addition H.E in the concrete mixture and is there any additive Additon H.E effect on the increase in the compressive strength characteristic of the concrete. From the results of the study, it was found that the compressive strength of the concrete with the addition of additives HE was that after the compressive strength test of the concrete cube was carried out and the analysis of concrete compressive strength of 10 specimens, in each experiment a cube specimen was made with the addition of additons. HE with a dose of 80 cc, 120 cc, and 200 cc can accelerate and increase the compressive strength of concrete characteristics.


Waterway sand and pit sand are the most normally utilized fine aggregates for concrete creation in many parts of the world. Huge scale extraction of these materials presents genuine ecological risk in numerous parts of the nation. Aside from the ecological danger, there still exists the issue of intense lack in many regions. In this way, substitute material in place of river sand for concrete production should be considered. The paper means to examine the compressive and split tensile qualities of concrete produced using quarry residue, sand, and a blend of sand and quarry dust. The experimentation is absolutely research facility based. A total of 60 concrete cubes of size 150 mm x 150 mm x 150 mm, and 60 cylinders 150 mm in diameter and 300 mm deep, conforming to M50 grade were casted. All the samples were cured and tested with a steady water/concrete proportion of 0.31. Out of the 60 blocks cast, 20 each were made out of natural river sand, quarry dust and an equivalent blend of sand and quarry dust. It was discovered that the compressive strength and split tensile strength of concrete produced using the blend of quarry residue and sand was higher than the compressive qualities of concrete produced using 100% sand and 100% quarry dust.


Author(s):  
Atif Jawed

Abstract: Pervious concrete is a special type of concrete, which consists of cement, coarse aggregates, water and if required and other cementations materials. As there are no fine aggregates used in the concrete matrix, the void content is more which allows the water to flow through its bodyThe main aim of this project was to improve the compressive strength characteristics of pervious concrete. But it can be noted that with increase in compressive strength the void ratio decreases. Hence, the improvement of strength should not affect the porosity property because it is the property which serves its purpose. In this investigation work the compressive strength of pervious concrete is increased by a maximum of 18.26% for 28 days when 8% fine aggregates were added to standard pervious concrete Keywords: W/C ratio, pervious Concrete, sugarcane bagasse’s ash, rice husk ash compressive strength, fine aggregates


2013 ◽  
Vol 712-715 ◽  
pp. 917-920
Author(s):  
Lian Xi Wang ◽  
Guang Hui Pan ◽  
Fu Yong Li ◽  
Hai Ming Wang ◽  
Guo Zhong Li

Construction garbage paving bricks were made of recycled coarse and fine aggregates which were prepared by the waste concrete. The influence of replacement rate of recycled coarse aggregates, water-binder ratio and excitation agent dosage on the compressive strength and flexural strength of construction garbage paving bricks were researched. The experimental results show that optimum replacement rate of recycled coarse aggregates, water-binder ratio and excitation agent dosage were 100%, 0.43 and 1.5% respectively. In this proportion, the 7d, 28d compressive strength of the products were 15.6MPa, 37.5MPa respectively, and the 7d, 28d flexural strength were 2.0MPa, 4.3MPa respectively, which fit the requirements of the Cc30 level of compressive strength and the Cf4.0 level of flexural strength involved in JCT 446-2000 "concrete pavers".


2019 ◽  
Vol 801 ◽  
pp. 436-441
Author(s):  
Shin Jen Chen ◽  
Chao Shi Chen ◽  
Jyun Yong Jhan ◽  
Ruei Fu Chen

Controlled low-strength materials (CLSM) have begun to apply in a lot of countries because CLSM could distribute randomly in complex sites. Manufacturing from chlor-alkali industry, the brine sludge was used to replace the composition in CLSM for resource application. In this study, the mix composition of brine sludge replaced only the fine aggregates or all of the aggregates. Examining the suitable composition, the ball drop test and the compressive strength test were carried out. The ball drop test was applied to determine the readiness of the CLSM to accept loads prior, and the bearing capacity at different ages were measured by the compressive strength test. The results of the ball drop test in different replacements was 7 - 11.5 cm. The replacement of fine aggregates satisified the rule of CLSM. Replacing all of the aggregates, the mixtures were over 7.6 cm, which meant that the early strength at 1 day were not sufficient. The value of compressive strength at 28 days was 1.709 - 21.37 kgf/cm2, conforming the requirement of CLSM. Overall, the mixture which replaced the fine aggregates met all the specified values of CLSM. In particular, the composition of coarse aggregates reduce to 250 kg/m3, the utalization of the brine sludge could be the most.


2016 ◽  
Vol 2016 ◽  
pp. 1-5 ◽  
Author(s):  
K. Shyam Prakash ◽  
Ch. Hanumantha Rao

The concept of replacement of natural fine aggregate by quarry dust which is highlighted in the study could boost the consumption of quarry dust generated from quarries. By replacement of quarry dust, the requirement of land fill area can be reduced and can also solve the problem of natural sand scarcity. The availability of sand at low cost as a fine aggregate in concrete is not suitable and that is the reason to search for an alternative material. Quarry dust satisfies the reason behind the alternative material as a substitute for sand at very low cost. It even causes burden to dump the crusher dust at one place which causes environmental pollution. From the results of experimental investigations conducted, it is concluded that the quarry dust can be used as a replacement for fine aggregate. It is found that 40% replacement of fine aggregate by quarry dust gives maximum result in strength than normal concrete and then decreases from 50%. The compressive strength is quantified for varying percentage and grades of concrete by replacement of sand with quarry dust.


2020 ◽  
Vol 18 (5) ◽  
pp. 1053-1061
Author(s):  
Uchechi G. Eziefula ◽  
Hyginus E. Opara ◽  
Bennett I. Eziefula

Purpose This paper aims to investigate the 28-day compressive strength of concrete produced with aggregates from different sources. Design/methodology/approach Coarse aggregates were crushed granite and natural local stones mined from Umunneochi, Lokpa and Uturu, Isuakwato, respectively, in Abia State, Nigeria. Fine aggregate (river sand) and another coarse aggregate (river stone) were dredged from Otammiri River in Owerri, Imo State, Nigeria. The nominal mix ratios were 1:1:2, 1:2:4 and 1:3:6, whereas the respective water–cement ratios were 0.45, 0.5, 0.55 and 0.6. Findings The compressive strength of granite concrete, river stone concrete and local stone concrete ranged 17.79-38.13, 15.37-34.57 and 14.17-31.96 N/mm2, respectively. Compressive strength was found to increase with decreasing water–cement ratio and increasing cement content. Practical implications Granite concrete should be used in reinforced-concrete construction, especially when a cube compressive strength of 30 N/mm2 or higher is required. Originality/value Granite concrete exceeded the target compressive strength for all the concrete specimens, whereas river stone concrete and local stone concrete failed to achieve the target strength for some mix proportions and water–cement ratios.


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