Synthesis of TiN/Si3N4 composite powders by mechanically activated annealing

2005 ◽  
Vol 20 (4) ◽  
pp. 864-873 ◽  
Author(s):  
J.M. Córdoba ◽  
R. Murillo ◽  
M.D. Alcalá ◽  
M.J. Sayagués ◽  
F.J. Gotor

TiN/Si3N4 composite powders were obtained by a process that combines the mechanical activation of titanium and silicon powders at room temperature through high-energy milling with an isothermal annealing in a nitrogen atmosphere to complete the synthetic reaction. Mechanical activation has allowed us to complete the synthesis at 1350 °C only. The β–Si3N4 content in the final powder tends to increase as the milling time is prolonged. The microstructure of the TiN/Si3N4 composite powders has a bimodal character composed of TiN and β–Si3N4 grains and α-Si3N4 nanowires. Diameters of the nanowires range from 10 to 70 nm.

Materials ◽  
2019 ◽  
Vol 12 (8) ◽  
pp. 1305 ◽  
Author(s):  
Dora Janovszky

Pure Al particles reinforced with amorphous-nanocrystalline Cu36Zr48Ag8Al8 particles composite powders were prepared by high-energy milling without and with ethanol. The mechanical milling procedures were compared so that in the case of dry milling the particle size increased owing to cold welding, but the crystallite size decreased below 113 nm. The amorphous phase disappeared and was not developed until 30 h of milling time. Using ethanol as a process control agent, the particle size did not increase, while the amorphous fraction increased to 15 wt.%. Ethanol decomposed to carbon dioxide, water, and ethane. Its addition was necessary to increase the amount of the amorphous structure.


2014 ◽  
Vol 793 ◽  
pp. 37-44
Author(s):  
C.A. León-Patiño ◽  
D. Ramírez-Vinasco ◽  
E.A. Aguilar-Reyes

This work involves the preparation of Cu-Al-SiC composite powders by a high-energy milling process and the study of their densification behavior by cold compaction. The goal of the milling process is to get embedded the ceramic particles in the metal matrix to enhance the distribution of the metal and ceramic phases in the compacts, an important condition to derive in isotropic properties of consolidated materials. For comparison purposes, compressibility tests of a Cu-5Al matrix prepared by high-energy milling were performed; while additions of 1, 5 and 10 vol.% SiC were added to the matrix. It was found that the high-energy milling process leads to Cu-Al-SiC composite powders with a homogeneous distribution of the reinforcement in the matrix. Compressibility essays showed that densification of the powders decreased with SiC content; a densification of 73.7% was obtained for composites with 10% SiC compared to 76.0% for samples with 1% SiC at the maximum load applied. Milling time reduced the plastic deformation capacity of the matrix leading to fracture of the cold welded aggregates; the fracture process was accelerated by the addition of the hard reinforcement particles. Thus, morphology of the powders changed from laminar, to fine fragments and coarse aggregates, affecting the compaction behavior.


Author(s):  
Nailton T. Câmara ◽  
Rafael A. Raimundo ◽  
Cleber S. Lourenço ◽  
Luís M.F. Morais ◽  
David D.S. Silva ◽  
...  

2016 ◽  
Vol 869 ◽  
pp. 277-282
Author(s):  
Moisés Luiz Parucker ◽  
César Edil da Costa ◽  
Viviane Lilian Soethe

Solid lubricants have had good acceptance when used in problem areas where the conventional lubricants cannot be applied: under extreme temperatures, high charges and in chemically reactive environments. In case of materials manufactured by powder metallurgy, particles of solid lubricants powders can be easily incorporated to the matrix volume at the mixing stage. In operation, this kind of material provides a thin layer of lubricant that prevents direct contact between the surfaces. The present study aimed at incorporating particles of second phase lubricant (h-BN) into a matrix of nickel by high-energy ball milling in order to obtain a self-lubricating composite with homogeneous phase distribution of lubricant in the matrix. Mixtures with 10 vol.% of h-BN varying the milling time of 5, 10, 15 and 20 hours and their relationship ball/powder of 20:1 were performed. The effect of milling time on the morphology and microstructure of the powders was studied by X-ray diffraction, SEM and EDS. The composite powders showed reduction in average particle size with increasing milling time and the milling higher than 5 hours resulted in equiaxial particles and the formation of nickel boride.


2011 ◽  
Vol 479 ◽  
pp. 54-61 ◽  
Author(s):  
Fei Wang ◽  
Ya Ping Wang

Microstructure evolution of high energy milled Al-50wt%Si alloy during heat treatment at different temperature was studied. Scanning electron microscope (SEM) and X-ray diffraction (XRD) results show that the size of the alloy powders decreased with increasing milling time. The observable coarsening of Si particles was not seen below 730°C in the high energy milled alloy, whereas, for the alloy prepared by mixed Al and Si powders, the grain growth occurred at 660°C. The activation energy for the grain growth of Si particles in the high energy milled alloy was determined as about 244 kJ/mol by the differential scanning calorimetry (DSC) data analysis. The size of Si particles in the hot pressed Al-50wt%Si alloy prepared by high energy milled powders was 5-30 m at 700°C, which was significantly reduced compared to that of the original Si powders. Thermal diffusivity of the hot pressed Al-50wt%Si alloy was 55 mm2/s at room temperature which was obtained by laser method.


2004 ◽  
Vol 36 (2) ◽  
pp. 73-79 ◽  
Author(s):  
Zhang Zhihui ◽  
LI. Nan

Magnesium aluminate (MA) spinel is synthesized by reaction sintering from alumina and magnesia. The effects of mechanical activation of Al2O3 on reaction sintering were investigated. Non-milled a - Al2O3 and a - Al2O3 high-energy ball milled for 12h, 24h and 36h were mixed with a MgO analytical reagent according to the stoichiometric MA ratio, respectively and pressed into billets with diameters of 20mm and height of 15mm. The green-body billets were then sintered at high temperature in an air atmosphere. The results show that bulk density, relative content of MA and grain size of MA increase with increasing high-energy ball milling time of Al2O3. However prolonged milling time over 24h has a small beneficial effect on the densification of MA. Bulk density and grain size of a sample of a- Al2O3 milled for 24h are 3.30g/cm3 and 4-5 mm, respectively.


2009 ◽  
Vol 23 (06n07) ◽  
pp. 1383-1388 ◽  
Author(s):  
MASLEEYATI YUSOP ◽  
DELIANG ZHANG ◽  
MARCUS WILSON ◽  
NICK STRICKLAND

Al 2 O 3-20 vol % Fe 70 Co 30 composite powders have been prepared by high energy ball milling a mixture of Al 2 O 3 powder and Fe 70 Co 30 alloy powder. The Fe 70 Co 30 alloy powder was also prepared by mechanical alloying of Fe and Co powders using the same process. The effects of milling duration from 8 to 48 hours on microstructure and magnetic properties of the nanostructured composite powders have been studied by means of X-ray Diffractometry (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometry (VSM). It was found that the nanostructured composite powder particles with irregular shapes and Fe 70 Co 30 alloy particles being embedded in them formed after 8 hours of milling. The average grain size of the Al 2 O 3 matrix reduced drastically to less than 18nm after 16 hours of milling. On the other hand, the embedded alloy particles demonstrated almost unchanged average grain size in the range of 14-15nm. Magnetic properties of the powder compacts at room temperature were measured from hysteresis curves, and show strong dependence of the milling time, with the coercivity increasing from 67.1 up to 127.9kOe with increasing the milling time from 8 to 48 hours. The possible microstructural reasons for this dependence are discussed.


2011 ◽  
Vol 56 (4) ◽  
pp. 1015-1020 ◽  
Author(s):  
D. Bochenek ◽  
G. Dercz ◽  
D. Oleszak

Application of Mechanical Activation in Synthesizing Multiferroic Pb(Fe1/2Nb1/2)O3 Powders In the study, the method of high-energy powder milling - mechanical activation (MA) was used for synthesizing Pb(Fe1/2Nb1/2)O3 (PFN) powders. For the purpose of comparing the influence of high-energy milling on PFN synthesis, two groups of powder samples were used. The first mixture consisting of simple oxide powders; the second one consisting of compound oxide powders. The obtained powders were subjected to structural analysis with the use of XRD and Mőssbauer spectroscopy. Tests revealed that during the process of high-energy milling of initial constituents a partial synthesis of PFN material phases occurs. By comparing the two methods of PFN synthesizing it may be stated that mechanical activation in the case of a simple oxide mixture (PFN1) is equally effective as for a compound oxide mixture (PFN2).


2011 ◽  
Vol 194-196 ◽  
pp. 665-668
Author(s):  
Chun Huan Chen ◽  
Rui Ming Ren

In order to synthesize WC-Co nanopowders through an integrated mechanical and thermal activation process, WO3-Co2O3-C nanopowders need to be obtained first. It is critical how to obtain the WO3-Co2O3-C nanopowders efficiently. The effect of processing parameters on the grain size during high-energy-milling of WO3-Co2O3-C mixed powders was studied via X-ray diffraction (XRD) and transmission electron microscopy (TEM). The results show that the grain size of reactants can be effectively decreased with increasing the milling time, rotation speed, and charge ratio. After a certain time milling, both WO3 and C powders achieve nano-level in grain size and mixed homogeneously. The appropriate milling parameters for fabricating nanosized WO3+C+Co2O3 powders are suggested to be 4 to 8 hours of milling time, 400 RPM of rotation speed, and 40:1 to 60:1 of charge ratio.


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