scholarly journals INFLUENCE OF VIBRATION MAGNITUDE IN MACHINING OF MATERIALS BY TURNING TECHNOLOGY

2021 ◽  
Vol 2021 (4) ◽  
pp. 4886-4890
Author(s):  
STEFANIA OLEJAROVA ◽  
◽  
TIBOR KRENICKY ◽  
Keyword(s):  
Operational Reliability ◽  
Technical Condition ◽  
Operating Conditions ◽  
Operating Costs ◽  
Technical Diagnostics ◽  
Vibration Diagnostics ◽  
Maintenance Schedule ◽  
Basic Task ◽  
Monitoring Process ◽  
Vibration Magnitude

The basic task of any prosperous company is to minimize operating costs to a minimum. High-quality maintenance ensures an increase in the operational reliability of the machines. It is important to find a compromise between scheduled maintenance and production process requirements, so resources are spent to optimize the maintenance schedule. This is provided by technical diagnostics, which helps to monitor the technical condition and functional properties of the monitored machine under specified operating conditions. The publication is focused specifically on vibration diagnostics and its use in monitoring the transmission of vibrations during the turning of selected types of materials in the company with a focus on engineering, the ZVL AUTO s.r.o. The scope of research is mainly focused on the monitoring process in order to analyze the magnitude of vibration acceleration at two preselected parts of the machine tool - lathe.

scholarly journals Assessment of the influence of diagnostic support on reliability of radio electronic systems

2021 ◽  
pp. 3-8
Author(s):  
Yevhen Ryzhov ◽  
Lev Sakovych ◽  
Sergey Glukhov ◽  
Yuriy Nastishin
Keyword(s):  
Measuring Equipment ◽  
Technical Condition ◽  
Operating Conditions ◽  
Technical Diagnostics ◽  
Electronic Systems ◽  
Metrological Reliability ◽  
Digital Information ◽  
Reliability Indicators ◽  
Static Energy ◽  
Diagnostic Software

Currently, there is a trend of digital information processing in electronic weapons systems and military equipment. Software-controlled means of communication are being implemented. This requires new approaches in diagnosing them during maintenance, which are significantly different from the process of finding defects in analog tools. Particular attention is paid to the introduction of modern advances in technical diagnostics and metrology. The possibility of using special methods for assessing the technical condition of digital devices (energy-static, energy-dynamic, electromagnetic), both separately and in combination. This slightly increases the average recovery time, but significantly affects the achievement of the required value of a comprehensive indicator of product reliability - its readiness factor. For the first time, the possibility of classifying electronic systems as "absolutely reliable" due to the peculiarities of metrological and diagnostic software is considered. The influence of controlled variables on the value of the product readiness factor is investigated. Depending on the operating conditions of the repair body, the permissible values for the qualification of specialists (average time of inspection and troubleshooting), as well as for the metrological reliability of measuring equipment are justified. According to the results of research, an algorithm for providing the necessary values of reliability indicators of products, both during their design and during operation and recovery in military conditions. It is shown that the greatest influence on the value of the reliability of products has the training of specialists of the repair body, their ability to fully use the capabilities of modern measuring equipment. The article considers the possibility of using methods for diagnosing digital electronic systems and provides an assessment of the quality of diagnostic software for the reliability of systems as a whole.

scholarly journals Reliability of water fittings in operating conditions

2021 ◽  
Vol 263 ◽  
pp. 04010
Author(s):  
Alexander Svintsov ◽  
Evgeniy Alekseev ◽  
Svetlana Shambina ◽  
Roman Fediuk ◽  
Vladislav Fominov
Keyword(s):  
Water Supply ◽  
Residential Buildings ◽  
Operational Reliability ◽  
Probability Of Failure ◽  
Technical Condition ◽  
Supply System ◽  
Operating Conditions ◽  
Random Coincidence ◽  
Reliability Indicators ◽  
Residential Neighborhood

Water fittings are an integral part of the internal water supply system. The reliability of their work under operating conditions largely influence on the continuity of water supply to the population. The reliability indicators of sanitary fittings allow the services responsible for the technical condition of the indoor water supply of houses to pay priority attention to the factors that determine the uninterrupted water supply of the population and reduce the loss of drinking water. In this study, the results of indicators of operational reliability of faucets for sinks in kitchens and washbasins in toilet rooms of apartments of multi-store residential buildings in a residential neighborhood are presented. The study was performed based on the analysis of records in the logs of data on valve failures for 2016-2018. The main malfunctions are established, the random coincidence of which leads to failures. The reliability of sanitary fittings is affected not only by their structure and the characteristics of the materials, as well as by the exploitation conditions. The probability of failure-free operation of sanitary fittings in exploitation conditions for a time not exceeding the duration of the reduction of water supply to consumers in residential buildings is the basic parameter of its reliability.

ON USING INDICATOR COUNTERS AND NEURAL NETWORK TECHNOLOGIES TO MONITOR THE TECHNICAL CONDITION OF ENERGY-SATURATED TRACTORS UNDER THE LEASE

2021 ◽  
pp. 4-10
Author(s):  
MIKHAIL N. KOSTOMAKHIN ◽  
Keyword(s):  
Neural Network ◽  
Operational Reliability ◽  
Technical Condition ◽  
Automated System ◽  
Diagnostic Tools ◽  
Technical Diagnostics ◽  
Warranty Period ◽  
Network Technologies ◽  
Neural Network Technologies ◽  
Neural Network Technology

Reducing the risks and the equipment ownership costs for the lessor, especially in the post-warranty period, requires developing and implementing a new automated system for equipment maintenance. The article presents an analysis and off ers possibilities of using indicator counters and neural network technologies to monitor the technical condition of energy-rich tractors online. The authors give an example of using a neural network calculator to identify malfunctions in the transmission line and increase the controllability and objectivity of assessing the current technical condition of tractors under the lease. Counters-indicators are built-in express diagnostic tools. Their use helps minimize preparatory operations to determine the technical condition, visualize and analyze parameters for monitoring the technical condition of individual components and units, and increase the operational reliability of equipment under the lease. The use of neural network technology in the technical diagnostics of equipment will generalize the experience of diagnosticians and service experts for fault localization and enable specialists with little experience to assess the technical condition and determine the amount of work needed to eliminate malfunctions, thereby reducing the time and cost of repairs.

Efficiency of application of the phase-chronometric method and neurodiagnostics for monitoring the degradation of rolling bearings during operation

2020 ◽  
pp. 43-50
Author(s):  
A.S. Komshin ◽  
K.G. Potapov ◽  
V.I. Pronyakin ◽  
A.B. Syritskii
Keyword(s):  
Life Cycle ◽  
Wavelet Analysis ◽  
Metrological Support ◽  
Rolling Bearing ◽  
Technical Condition ◽  
Measurement Information ◽  
Rolling Bearings ◽  
Vibration Diagnostics ◽  
Bearing Life ◽  
Alternative Approach

The paper presents an alternative approach to metrological support and assessment of the technical condition of rolling bearings in operation. The analysis of existing approaches, including methods of vibration diagnostics, envelope analysis, wavelet analysis, etc. Considers the possibility of applying a phase-chronometric method for support on the basis of neurodiagnostics bearing life cycle on the basis of the unified format of measurement information. The possibility of diagnosing a rolling bearing when analyzing measurement information from the shaft and separator was evaluated.

Optimization of the design of the pig launcher-receiver chambers of cleaning and diagnostic tools

2021 ◽  
pp. 460-465
Author(s):  
Илья Александрович Флегентов ◽  
Алексей Викторович Кулешов
Keyword(s):  
Operational Reliability ◽  
Operating Costs ◽  
Diagnostic Tools ◽  
Optimized Design ◽  
Metal Consumption ◽  
Process Diagnostics ◽  
Working Chamber ◽  
Pipeline Inspection ◽  
Main Pipelines ◽  
Applied Design

По результатам проведенного анализа конструктивных решений камер пуска-приема средств очистки и диагностики (КПП СОД), применяемых при технической диагностике и техническом обслуживании магистральных трубопроводов в России и за рубежом, был установлен ряд проблем существующих конструкций, снижающих эксплуатационную надежность данного вида оборудования. Это, в свою очередь, обусловило актуальность задачи оптимизации конструкции КПП СОД, в том числе в части унификации используемых при их изготовлении деталей, увеличения доли заводских изделий. Были приняты решения, обеспечившие комплексный подход к вопросу повышения надежности и ремонтопригодности оборудования - разработана новая конструкция КПП СОД, позволяющая снизить металлоемкость и трудоемкость при изготовлении, сократить эксплуатационные затраты, повысить технологичность и прочностные характеристики. В рамках решения данной задачи выполнены расчетно-теоретические исследования с применением прикладного программного комплекса SIMULIA Abaqus. Надежность оптимизированной конструкции подтверждена результатами испытаний на прочность опытного образца КПП СОД с номинальным диаметром рабочей камеры DN 1000. Разработан типоразмерный ряд КПП СОД усовершенствованной конструкции с номинальными диаметрами рабочей камеры DN 150-1200 для применения на магистральных нефте- и нефтепродуктопроводах. Based on the results of the analysis of the design solutions of launching and receiver stations of pipeline inspection gauges (pig launchers-receivers) used in process diagnostics and maintenance of main pipelines in Russia and abroad, a number of applied design issues was established. This, in turn, led to the relevance of the issue of optimizing the design of pig launchers and receivers, including the unification of parts used in their manufacture, thereby increasing the share of factory-made products. Decisions were made that provided a comprehensive approach to the issue of improving the operational reliability of this type of equipment - a new design of pig launchers and receivers was developed, which allows to reduce production metal consumption and labor intensity, reduce operating costs, increase constructability and reliability. As part of the solution of this issue, computational and theoretical studies using the SIMULIA Abacus software package were carried out. The reliability of the optimized design is confirmed by the results of durability tests of the pig launcher and receiver prototype with the nominal diameter of the working chamber of DN 1000. A dimension range of advanced designs of pig launchers and receivers with nominal working chamber diameters of DN 150-1200 for use in main oil and petroleum product pipelines was developed.

Assessment of technical condition of high-voltage overhead power transmission lines at the stage of their ageing

2021 ◽  
Vol 14 (2) ◽  
pp. 100-107
Author(s):  
E. M. Farhadzadeh ◽  
A. Z. Muradalyiev ◽  
S. A. Muradalyiev ◽  
A. A. Nazarov
Keyword(s):  
Power Systems ◽  
Electric Power ◽  
Transmission Lines ◽  
Power Transmission ◽  
Operational Reliability ◽  
Technical Condition ◽  
Weak Links ◽  
Power Transmission Lines ◽  
Nonlinear Growth ◽  
Overhead Power Transmission Lines

The organization of operation, maintenance and repair of the basic technological facilities of electric power systems (EPS), which are beyond their designed service life (hereinafter referred to as ageing facilities, or AFs) is one of the problems that determine the energy security of many countries, including economically developed nations. The principal cause of insufficient overall performance of AFs is the traditional focus of the EPS management on economic efficiency and the insufficient attention to reliability and safety of AFs. The tendency to nonlinear growth in the frequency of occurrence of unacceptable consequences in the EPS requires ensuring the operational reliability and safety of AFs. The averaged estimates of reliability and safety used at designing power facilities are not suitable for characterization of overall operational performance. Among the basic and the least investigated (in terms of operational reliability and safety) EPS facilities are overhead power transmission lines (OPL) with a voltage of 110 кV and above. This is for a reason. OPL are electric power facilities with elements distributed along a multi-kilometer line (supports, insulators, wires, accessories, etc.). That is what makes the organization of continuous monitoring of the technical condition of each of these elements, and, consequently, the assessment of operational reliability and safety, so problematic. A method is suggested for assessment of “weak links” among the operated OPL on operative intervals of time along with a method for assessment of the technical condition of OPL at examination of a representative sample.

Development of hydraulic cylinder diagnostic methods by modeling methods

2021 ◽  
pp. 41-45
Author(s):  
Keyword(s):  
Hydraulic Drive ◽  
Hydraulic Cylinder ◽  
Technical Condition ◽  
Diagnostic Methods ◽  
Technical Diagnostics ◽  
Remaining Service Life ◽  
Construction Machine ◽  
Piston Speed ◽  
Variable Nature ◽  
Hydraulic Cylinders

The hydraulic drive of a construction machine is a complex dynamic system that is subjected to many dynamic loads of a variable nature and operates under conditions of variable external influences caused by various factors. During operation, these loads cause failure of the hydraulic transmission elements. To prevent these malfunctions, technical diagnostics should be applied by determining their current technical condition and remaining service life. The article assesses the working condition of hydraulic cylinders using a mathematical model. Using matlab/simulink software to simulate the hydraulic cylinder and hydraulic piston speed when changing the hydraulic cylinder clearance. The simulation results are presented. Keywords: diagnostic, hydraulic cylinder, simulation, development

Tasks of the Development and Implementation of Enterprise Industrial Safety Management System when Operating Technical Devices

2021 ◽  
pp. 15-19
Author(s):  
N.A. Makhutov ◽  
◽  
A.P. Cherepanov ◽  
M.V. Lisanov ◽  
◽  
...  
Keyword(s):  
Management System ◽  
Safety Management ◽  
Technical Condition ◽  
Industrial Safety ◽  
Automated System ◽  
Practical Implementation ◽  
Technical Diagnostics ◽  
Technical Device ◽  
Safety Management System ◽  
Hazardous Production

Development and practical implementation of the enterprise industrial safety management system considering the new requirements of the legislation on creation of the state system for monitoring, remote control, technical certification, and diagnostics of technical devices at hazardous production facilities supervised by Rostechnadzor is discussed in the article. To perform automated collection, recording, generalization, systematization, and evaluation of the information on the parameters that characterize safety of the enterprise hazardous equipment as a whole and each technical device, a block diagram of the enterprise automated industrial safety management system is proposed. The basics are suggested for creating the automated system containing a database that includes all the technical documentation, certificates and expert opinions, repair documentation and accompanying documents (orders, instructions, audit conclusions, etc.) for the efficiency of tracking the technical condition in real time considering changes in all the controlled parameters of the enterprise technological complexes. It is noted in the article that the assessment of the technical condition and life of single and unique technical devices that make up the bulk of equipment in hazardous production should be carried out already at the manufacturing stage by combining technical control with technical diagnostics, and their results should be included in the technical passport of the device. The need in this information for the operators is invaluable, especially after working out the manufacturer’s designated period of safe operation and for evaluating the actual technical condition and comparing it with its original, which was documented during fabrication. Data on the initial state allows to qualitatively assess the degradation processes that are developing during operation and consider them when evaluating the life of a technical device and conduct a qualitative audit of the industrial safety management system.

Probabilistic Analysis of Intermediate Floor Steel and Wooden Structures in the Old Urban Development Building

2014 ◽  
Vol 633-634 ◽  
pp. 1140-1147
Author(s):  
Vladimir Alekseevich Sokolov
Keyword(s):  
Information Theory ◽  
Urban Development ◽  
Probabilistic Analysis ◽  
Technical Condition ◽  
Probabilistic Methods ◽  
Technical Diagnostics ◽  
Structural Elements ◽  
Complex Technical Systems ◽  
Technical Systems ◽  
Wooden Structures

The article suggests an approach to determine structural elements technical condition, based on the mathematical probabilistic apparatus of technical diagnostics. Diagnostics are performed using probabilistic methods of complex technical systems conditions recognition. Probabilistic parameters are calculated according to Bayes’s rule. The paper shows a diagnostics example of intermediate floor elements and systems in the old urban development building. Both the suggested method and information theory methods are used during diagnostics.

scholarly journals Методика для трибодиагностики судовых крейцкопфных дизелей на основе имитационного моделирования

2020 ◽  
Author(s):  
A.V. Golenishev ◽  
A.V. Nadezkin ◽  
M.E. Starchenko
Keyword(s):  
Diesel Engine ◽  
Simulation Model ◽  
Technical Condition ◽  
Operating Conditions ◽  
Marine Diesel Engine ◽  
Threshold Values ◽  
Piston Group ◽  
Marine Diesel ◽  
Cylinder Piston ◽  
Wear Products

Рассматриваются подходы по определению пороговых значений концентрации продуктов износа в отработанном цилиндровом масле, характеризующие переход объекта диагностирования судового крейцкопфного дизеля из одного технического состояния в другое. Показано, что существующие методики не учитывают индивидуальные особенности и техническое состояние деталей цилиндропоршневой группы. Предложено для решения задачи их трибодиагностики использовать разработанную имитационную модель, позволяющую провести моделирование процесса изнашивания цилиндровой втулки и поршневых колец судового дизеля и на основании полученных расчетов определить концентрацию продуктов износа поступивших в отработанное цилиндровое масло при различной скорости изнашивания трущихся деталей. Данные о фактической концентрации продуктов износа в отработанном цилиндровом масле в дальнейшем соотносятся с результатами моделирования, что позволяет оценить техническое состояние деталей цилиндропоршневой группы двигателя. Представлены результаты моделирования по определению пороговых значений концентрации продуктов износа в отработанном цилиндровом масле, характеризующее переход судового дизеля из исправного в несправное техническое состояние. Даны практические рекомендации по выбору пороговых значений содержания продуктов износа в отработанном цилиндровом масле для различных типов судовых крейцкопфных дизелей и условий их эксплуатации.The article examines approaches to determine the threshold values of the concentration of wear debris in used cylinder oil that characterize the transition of a ship crosshead diesel engine unit under test from one technical condition to another. It is shown that the existing methods do not take into account the individual characteristics and technical condition of the parts of the cylinder-piston group. To solve the problem of tribodiagnostics, it is proposed to use the developed simulation model, which allows modeling the wear process of the cylinder bushing and piston rings of a marine diesel engine and, based on the obtained results, determining the concentration of wear products issued in the used cylinder oil at different wear rates of the moving parts. The data on the actual concentration of wear products in the used cylinder oil are subsequently correlated with the simulation model results, which makes it possible to evaluate the technical condition of the parts of the engine cylinder-piston group. The article presents the results of modeling of threshold values determination of the concentration of wear products in used cylinder oil, that measure the transition of a marine diesel engine from a working condition to a malfunctioning technical condition. Practical recommendations are given on choosing threshold values for the concentration of wear products in used cylinder oil for various types of marine crosshead diesel engines and their operating conditions.

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