Development of Biodiesel Plant Design Integrated with Palm Oil Mill for Diesel Fuel Substitution in Oil Palm Industry

One of the biodiesel production problems is the high price of plant oil as a raw material, causing the high cost of biodiesel in the market and less competitive compared to the diesel fossil fuel. Most biodiesel production plants which, are located far from the raw material source, especially from palm oil mill, and are not integrated with palm oil mill can cause the cost of raw material even higher, and hence increased biodiesel production cost. This problem needs to be anticipated and solved by integrating the biodiesel plant with the palm oil mill, so that some of the crude palm oil produced or off-grade palm oil recovered from POME can be processed and converted to biodiesel product. Biodiesel can further be used as diesel-substitute fuel for the operation of palm plantation and palm oil mill. With this integration concept, the investment and production costs can be less because of the availability of crude oil raw material and utilities (water, steam and electricity) in the palm oil mill. To implement the idea of integration strategy to become reality, the development of engineering design of biodiesel plant integrated with palm oil mill is needed with the consideration of some technical aspects of : (i) the internal need of diesel fuel, (ii) supply of raw material, (iii) the selected production process, (iv) the availability of utilities and, (v) calculation of estimated investment and production costs. The concept of integration is the combined and merged business of biodiesel production and palm plantation and oil mill. This concept will give the optimum profit and benefit for utilization of crude palm oil or off-grade palm oil for producing biodiesel to substitute the consumption of diesel fuel in the palm industries. Keywords: Biodiesel, Biodiesel Plant, Diesel Fuel Substitution, Integrated Biodiesel Plant, Palm Oil Mill

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Pengujian Association Clasification Dalam Meningkatkan Kualitas Minyak Sawit Sebagai Bahan Dasar Biodisel

JURNAL MEDIA INFORMATIKA BUDIDARMA ◽

10.30865/mib.v3i4.1383 ◽

2019 ◽

Vol 3 (4) ◽

pp. 340

Author(s):

Adi Fitra Andikos ◽

Helly Andri

Keyword(s):

Palm Oil ◽

National Economy ◽

Oil And Gas ◽

Raw Materials ◽

Raw Material ◽

Biodiesel Production ◽

Apriori Algorithm ◽

Crude Palm Oil ◽

Acid Type ◽

Using Data

The role of oil and gas business in Indonesia has always influenced the source of revenue from the country and energy sources for the national economy. In the 1970 's to the 1990 's and mid-1990 's, it was characterized by the high dependence of the national economy on oil and gas revenues, triggering massive oil and gas-producing. Currently, Indonesia is the largest palm oil producer and exporter in the world. Palm oil is one of the roads to overcome the problem of petroleum in Indonesia. To commercialize plants is still constrained because the availability of low raw material costs very hard to get. The amalgamation of crude palm oil and crude palm sludge is one of the problems of raw materials for renewable energy production. This low-level oil has great potential as a raw material for biodiesel production. To get the maximum quality mixing required a computer method. The method used in this study is analysis study with the Association classification approach by testing Improved Apriori algorithm in mining palm oil dataset. In this research using Data Mining application so that can be used to display the information of quality improvement of palm oil acid with high quality as a biodiesel base where the information is seen from the value of support and Confidence between items. M-Apriori algorithm can not read the continous data, so it must be done transformation first, one of them using the help of discreetization technique. Crude palm oil acid type esteridication which is fatty acid levels > 60 and Abu bunches 51-100 g/mol then the quality of biodiesel with the result of rising methyl Ester increases by as much as 100% (confidence: 1). From data that is calculated manually, no relationship is found Association.

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THE DEVELOPMENT OF SYSTEM DYNAMICS MODEL TO ANALYZE AND IMPROVE THE PRODUCTION OF CRUDE PALM OIL DERIVATIVES

Jurnal Teknologi ◽

10.11113/jt.v77.6494 ◽

2015 ◽

Vol 77 (18) ◽

Author(s):

Erma Suryani ◽

Rully A. Hendrawan ◽

Suryo Atmojo ◽

Lily P. Dewi

Keyword(s):

System Dynamics ◽

Palm Oil ◽

Model Development ◽

Raw Material ◽

Biodiesel Production ◽

Crude Palm Oil ◽

Empty Fruit Bunches ◽

Cooking Oil ◽

Oil Derivatives ◽

Derivative Products

Indonesia is one of the largest palm oil producer in world. The products of palm oil derivative diverse, ranging from cooking oil, margarine, soap, and biodiesel. So far, Indonesia is more likely to export Crude Palm Oil (CPO) to various countries. But on the other hand, Indonesia need to reduce the burden imports of some palm oil derivative products such as cooking oil, biodiesel, and soap. It is therefore, we need a breakthrough to improve the production of crude palm oil and its derivative products so that we can increase the availability of the derivative products. Based on this existing condition, we need an approach that can analyze the use condition of the palm oil derivative products and improve the palm oil use of derivative products in the future. Therefore, in this research, we will develop a model that can analyze and develop some policy scenarios to improve the utilization of palm oil derivative products. The method used for the model development is system dynamics, based on the ability to accommodate the internal and external factors that affect the production of palm oil derivative products.From the model scenarios we obtained that by sorting the fruits harvested, so that the levels of Oil Extraction Rate is at 22.1%, it can increase the stock of CPO by 11%. By utilizing 50% of CPO for the cooking oil production will meet the needs of the national cooking oil demand, with a ratio of 1.5 fulfillment began in 2010. If we utilize 35% of CPO to be processed as stearin, and use 10% of stearin in the soap contain, it will fulfill the need of domestic soap until 2015. By utilizing the empty fruit bunches waste as raw material for biodiesel, there will be additional biodiesel production of around 920,479 kilolitres in 2019. Meanwhile, the use of 1% of CPO production to create biodiesel, it will make biodiesel production reaches 31,173 kilolitres in 2019. From these efforts, there will be 951,652 kilolitres biodiesel production in 2019.

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Demand and Supply of Crude Palm Oil for Biodiesel Production towards Food and Energy Security

Applied Mechanics and Materials ◽

10.4028/www.scientific.net/amm.839.151 ◽

2016 ◽

Vol 839 ◽

pp. 151-158

Author(s):

Pranee Nutongkaew ◽

Jompob Waewsak ◽

Warangkhana Kiratiwibool ◽

Yves Gagnon

Keyword(s):

Palm Oil ◽

Oil Palm ◽

Alternative Energy ◽

Energy Development ◽

Domestic Demand ◽

Raw Material ◽

Biodiesel Production ◽

Crude Palm Oil ◽

Demand And Supply ◽

Suitable Area

Energy and food security are two key national policies and agenda of Thailand. The Department of Alternative Energy Development and Efficiency (DEDE), Ministry of Energy has modified a 15-year (2008-2021) Alternative Energy Development Plan (AEDP). According to the modified AEDP, the share of renewable and alternative energy consumption should increase to 25% by 2021. The latest policy aims to promote the biodiesel consumption and production by 5.97 million liters/day within 2021, up from its previous plan of 4.50 million liters/day while nowadays production capacity is 1.62 million liters/day. The current and anticipated production of biodiesel require raw materials, notably crude palm oil (CPO) from oil palm plantations. This paper presents a feasibility study, with respect to the AEDP plan, for biodiesel production by using domestic fresh fruit oil palm as a raw material. Demand and supply are analyzed based on statistical modeling and forecasting techniques, as well as GIS spatial analysis. The results show that the domestic CPO consumption for cooking palm oil will be 1.02 million tons/year, while biodiesel production will be 1.67 million tons/year in 2021. This corresponds to an oil palm plantation area of 11,152 km2 in 2021. Based on GIS spatial analysis along with land-use database and other relevant databases, it was found that the suitable area for palm oil plantation in Thailand is 14,639 km2, which is sufficient for domestic demand and consumption. The suitable area consists of 9,664 km2 for quite suitable and 4,975 km2 for medium suitable. However, the government should provide the guidelines, along with pro-active and supportive policies for worst case scenarios, e.g. drought and flood leading to the insufficient raw material, in order to reduce the negative impacts of biodiesel production for domestic demand and consumption.

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Impregnated Zeolite as Catalyst in Esterification Treatment from High Free Fatty Acids Palm Oil Mill Effluent

Jurnal Rekayasa Kimia & Lingkungan ◽

10.23955/rkl.v16i2.16378 ◽

2021 ◽

Vol 16 (1) ◽

pp. 19-27

Author(s):

Ika Kusuma Nugraheni ◽

Nuryati Nuryati ◽

Anggun Angkasa Bela Persada ◽

Triyono Triyono ◽

Wega Trisunaryanti

Keyword(s):

Fatty Acids ◽

Free Fatty Acids ◽

Palm Oil ◽

Excessive Amount ◽

Raw Material ◽

Biodiesel Production ◽

Palm Oil Mill Effluent ◽

Palm Oil Mill

Although Palm Oil Mill Effluent (POME) can be used as a raw material for biodiesel production, the POME contains an excessive amount of Free Fatty Acids (FFA), necessitating a preliminary process and esterification. POME is degummed using phosphate acid and bleached with carbon active. Additionally, this study used KOH-impregnated zeolite to reduce FFA. The purpose of this study is to determine the effect of adding impregnated zeolite on esterification. POME was heated to 600C for 30 minutes, then degumming with 3 % of phosphate acid for 30 minutes, followed by bleaching with carbon active with a comparison ratio of 8:3 at 1000C for 1 hour, and finally, esterification with 3 percent impregnated zeolite from the POME weight at 600C for 4 hours. The analysis was conducted using titration methods to determine the FFA of each esterification. The data will be compared between zeolite and non-zeolite degumming, bleaching, and esterification. The results indicated that the most effective method for reducing FFA was degumming, bleaching, and esterification with zeolite.

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Teknologi Esktrasi dan Cara Pemisahannya untuk Mendapatkan Kembali Karotenoid dari Minyak Sawit : Suatu Tinjauan

Jurnal Riset Teknologi Industri ◽

10.26578/jrti.v9i1.1707 ◽

2016 ◽

Vol 9 (1) ◽

pp. 80-95

Author(s):

Agus Sudibyo ◽

Sardjono Sardjono

Keyword(s):

Vitamin A ◽

Palm Oil ◽

Beta Carotene ◽

Cost Effective ◽

Raw Material ◽

Extraction And Separation ◽

Molecular Product ◽

Industrial Use ◽

Palm Oil Mill ◽

Selection Of

Crude palm oil (CPO)is the richest natural plant source of carotenoids in terms of retinol (pro-vitamin A) equivalent, whereas palm oil mill effluent (POME) is generated from palm oil industry that contains oil and carotenes that used to be treated before discharge. Carotenoids are importance in animals and humans for the purpose of the enhancement of immune response, conversion of vitamin A and scavenging of oxygen radicals. This component has different nutritional functions and benefits to humaan health. The growing interest in the other natural sources of beta-carotene and growing awareness to prevent pollution has stimulated the industrial use of CPO and POME as a raw material for carotenoids extraction. Various technologies of extraction and separation have been developed in order to recover of carotenoids.This article reports on various technologies that have been developed in order to recover of carotenoids from being destroyed in commercial refining of palm oil and effects of some various treatments on the extraction end separation for carotenoid from palm oil and carotenoids concentration. Principally, there are different technologies, and there is one some future which is the use of solvent. Solvent plays important role in the most technologiest, however the problem of solvents which are used is that they posses potentiaal fire health and environmental hazards. Hence selection of the most safe, environmentally friendly and cost effective solvent is important to design of alternative extraction methods.Chemical molecular product design is one of the methods that are becoming more popular nowadays for finding solvent with the desired properties prior to experimental testing.ABSTRAKMinyak sawit kasar merupakan sumber karotenoid terkaya yang berasal dari tanaman sawit sebagai senyawa yang sama dengan retinol atau pro-vitamin A; sedangkan limbah pengolahan minyak sawit dihasilkan dari industri pengolahan minyak sawit yang berisi minyak dan karotene yang perlu diberi perlakuan terlebih dahulu sebelum dibuang. Karotenoid merupakan bahan penting yang diperlukan pada hewan dan manusia guna memperkuat tanggapan terhadap kekebalan, konversi ke vitamin A dan penangkapan gugus oksigen radikal. Dengan berkembangnya ketertarikan dalam mencari beta-karotene yang bersumber dari alam lain dan meningkatnya kesadaran untuk mencegah adanya pencemaran lingkungan, maka mendorong suatu industri untuk menggunakan CPO dan POME sebagai bahan baku untuk diekstrak karotenoidnya. Berbagai macam teknologi guna mengekstrak dan memisahkan karotenoid telah dikembangkan untuk mendapatkan kembali karotenoidnya. Makalah ini melaporkan dan membahas berbagai jenis teknologi yang telah dikembangkan guna mendapatkan kembali senyawa karotenoid dari kerusakan di dalam proses pemurnian minyak sawit secara komersial dan pengaruh beberapa perlakuan terhadap ekstrasi dan pemisahan karotenoid dari minyak sawit dan konsentrasi karotenoidnya. Pada prinsipnya, berbagai teknologi yang digunakan untuk mengekstrak dan memisahkan karotenoid terdapat perbedaan, dan terdapat salah satu teknologi yang digunakan untuk esktrasi dan pemisahan karotenoid adalah menggunakan bahan pelarut. Pelarut yang digunakan mempunyai peranan yang penting dalam teknologi ekstrasi; namun pelarut yang digunakan untuk mengekstrak tersebut mempunyai persoalan karena berpotensi mengganggu kesehatan dan membahayakan cemaran lingkungan. Oleh karena itu, pemilihan jenis teknologi yang aman, ramah terhadap lingkungan dan biaya yang efektif untuk penggunaan pelarut merupakan hal penting sebelum dilakukan desain metode/teknologi alternatif untuk esktrasi karotenoid. Pola produk molekuler kimia merupakan salah satu metode yang saat ini menjadi lebih populer untuk mencari pelarut dengan sifat-sifat yang dikehendaki sebelum diujicobakan. Kata kunci : karotenoid, ekstrasi, pemisahan, teknologi, minyak sawit kasar, limbah industri pengolahan sawit.

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Economic and Sustainability of Biodiesel Production—A Systematic Literature Review

Clean Technologies ◽

10.3390/cleantechnol3010002 ◽

2021 ◽

Vol 3 (1) ◽

pp. 19-36

Author(s):

Tamás Mizik ◽

Gábor Gyarmati

Keyword(s):

Literature Review ◽

Systematic Literature Review ◽

Volatile Fatty Acids ◽

First Generation ◽

Production Costs ◽

Raw Material ◽

Biodiesel Production ◽

Important Research Topic ◽

The Social ◽

High Production

As Earth’s fossil energy resources are limited, there is a growing need for renewable resources such as biodiesel. That is the reason why the social, economic and environmental impacts of biofuels became an important research topic in the last decade. Depleted stocks of crude oil and the significant level of environmental pollution encourage researchers and professionals to seek and find solutions. The study aims to analyze the economic and sustainability issues of biodiesel production by a systematic literature review. During this process, 53 relevant studies were analyzed out of 13,069 identified articles. Every study agrees that there are several concerns about the first-generation technology; however, further generations cannot be price-competitive at this moment due to the immature technology and high production costs. However, there are promising alternatives, such as wastewater-based microalgae with up to 70% oil content, fat, oils and grease (FOG), when production cost is below 799 USD/gallon, and municipal solid waste-volatile fatty acids technology, where the raw material is free. Proper management of the co-products (mainly glycerol) is essential, especially at the currently low petroleum prices (0.29 USD/L), which can only be handled by the biorefineries. Sustainability is sometimes translated as cost efficiency, but the complex interpretation is becoming more common. Common elements of sustainability are environmental and social, as well as economic, issues.

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Phytoremediation Potential of Vetiver System Technology for Improving the Quality of Palm Oil Mill Effluent

Advances in Materials Science and Engineering ◽

10.1155/2014/683579 ◽

2014 ◽

Vol 2014 ◽

pp. 1-10 ◽

Cited By ~ 21

Author(s):

Negisa Darajeh ◽

Azni Idris ◽

Paul Truong ◽

Astimar Abdul Aziz ◽

Rosenani Abu Bakar ◽

...

Keyword(s):

Palm Oil ◽

Oxygen Demand ◽

Raw Material ◽

Biofuel Production ◽

Palm Oil Mill Effluent ◽

System Technology ◽

High Concentration ◽

Low Concentration ◽

Control Sets ◽

Palm Oil Mill

Palm oil mill effluent (POME), a pollutant produced by the palm oil industry, was treated by the Vetiver system technology (VST). This technology was applied for the first time to treat POME in order to decrease biochemical oxygen demand (BOD) and chemical oxygen demand (COD). In this study, two different concentrations of POME (low and high) were treated with Vetiver plants for 2 weeks. The results showed that Vetiver was able to reduce the BOD up to 90% in low concentration POME and 60% in high concentration POME, while control sets (without plant) only was able to reduce 15% of BOD. The COD reduction was 94% in low concentration POME and 39% in high concentration POME, while control just shows reduction of 12%. Morphologically, maximum root and shoot lengths were 70 cm, the number of tillers and leaves was 344 and 86, and biomass production was 4.1 kg m−2. These results showed that VST was effective in reducing BOD and COD in POME. The treatment in low concentration was superior to the high concentration. Furthermore, biomass of plant can be considered as a promising raw material for biofuel production while high amount of biomass was generated in low concentration of POME.

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