scholarly journals Effect of Structural Parameters and Materials on the Mechanical Characteristics of Expansion Tube

Author(s):  
Zizhen Qi ◽  
Yuwu Zhang ◽  
and Yuliang Lin

Expansion tube is ideal energy absorber which dissipates kinetic energy through plastic deformation and friction. There is an urgent need to understand the influence of key parameter, e.g. semi angle, tube material, and friction coefficient, on the mechanical response and energy absorption characteristics of expansion tube. In the present work, the material properties of the tubes were tested under quasi-static loading condition, and the numerical simulations were carried out by using commercial software ABAQUS. Based on the validated finite element simulation, all the semi angle, tube material, and friction have significant effects on the energy absorption capacity of expansion tube. The expansion tube with high tensile stress of parent material have high energy absorption capacity, while the specific energy absorption is linear with the tensile stress/density of tube material. This work would give a guidance to the structural design and parent materials selection for expansion tubes.

Author(s):  
Ramin Hamzehei ◽  
Ali Zolfagharian ◽  
Soheil Dariushi ◽  
Mahdi Bodaghi

Abstract This study aims at introducing a number of two-dimensional (2D) re-entrant based zero Poisson’s ratio (ZPR) graded metamaterials for energy absorption applications. The metamaterials’ designs are inspired by the 2D image of a DNA molecule. This inspiration indicates how a re-entrant unit cell must be patterned along with the two orthogonal directions to obtain a ZPR behavior. Also, how much metamaterials’ energy absorption capacity can be enhanced by taking slots and horizontal beams into account with the inspiration of the DNA molecule’s base pairs. The ZPR metamaterials comprise multi-stiffness unit cells, so-called soft and stiff re-entrant unit cells. The variability in unit cells’ stiffness is caused by the specific design of the unit cells. A finite element analysis (FEA) is employed to simulate the deformation patterns of the ZPRs. Following that, meta-structures are fabricated with 3D printing of TPU as hyperelastic materials to validate the FEA results. A good correlation is observed between FEA and experimental results. The experimental and numerical results show that due to the presence of multi-stiffness re-entrant unit cells, the deformation mechanisms and the unit cells’ densifications are adjustable under quasi-static compression. Also, the structure designed based on the DNA molecule’s base pairs, so-called structure F''', exhibits the highest energy absorption capacity. Apart from the diversity in metamaterial unit cells’ designs, the effect of multi-thickness cell walls is also evaluated. The results show that the diversity in cell wall thicknesses leads to boosting the energy absorption capacity. In this regard, the energy absorption capacity of structure ‘E’ enhances by up to 33% than that of its counterpart with constant cell wall thicknesses. Finally, a comparison in terms of energy absorption capacity and stability between the newly designed ZPRs, traditional ZPRs, and auxetic metamaterial is performed, approving the superiority of the newly designed ZPR metamaterials over both traditional ZPRs and auxetic metamaterials.


Materials ◽  
2020 ◽  
Vol 13 (19) ◽  
pp. 4304
Author(s):  
Miroslaw Ferdynus ◽  
Patryk Rozylo ◽  
Michal Rogala

The paper presents the results of numerical tests of impact and energy absorption capacity of thin-walled columns, subjected to axial impact loading, made of aluminum alloy, and having a square cross-section and spherical indentations on their lateral surfaces. The numerical models were validated using an experiment that was conducted on the Instron CEAST 9350 High Energy System drop hammer. Material properties of the applied aluminum alloy were determined on the basis of a static tension test. The crushing behavior of the columns and some crashworthiness indicators were investigated. On the basis of the results of the conducted analyses, conclusions were drawn about the most beneficial design/constructional variants in terms of achieved crashworthiness parameters.


2001 ◽  
Vol 16 (10) ◽  
pp. 2817-2823 ◽  
Author(s):  
Nguyen The Hung ◽  
Nguyen Dinh Quang ◽  
Slavko Bernik

ZnO-based varistor samples with a relatively high Sb2O3 to Bi2O3 ratio of 5 were fired at 1200 °C and found to have a high threshold voltage (VT) of 280 V/mm and a low energy-absorption capacity of 50 J/cm3. The introduction of rare-earth oxides (REO) increased the energy-absorption capacity of Pr6O11- and Nd2O3-doped samples to 110 J/cm3 while their threshold voltage (VT) remained slightly above 300 V/mm. Doping with Pr6O11 and Nd2O3 altered the formation of the spinel phase and significantly changed its particle size and distribution which, as a result, had a positive effect on the energy-absorption capacity of the REO-doped samples. Doping with small amounts of Pr6O11 and Nd2O3 appears to be promising for the preparation of ZnO-based varistors with a high breakdown voltage and a high energy absorption capacity.


2015 ◽  
Vol 42 (3) ◽  
pp. 164-177 ◽  
Author(s):  
Bora Gencturk ◽  
Farshid Hosseini

The behavior of reinforced concrete (RC) and reinforced engineered cementitious composites (ECC) was comparatively investigated at the component and system levels through a small-scale (1/8 scale factor) experimental program. The logistical and financial advantages of small-scale testing were utilized to investigate a range of parameters, including the effect of reinforcement ratio and material properties, on the response of reinforced concrete and reinforced ECC structures. The procedures pertaining to material preparation, specimen construction, and input motion development that were critical for enhancing the similarity between the scales are provided. Engineered cementitious composite mixtures with different cost and sustainability indices were evaluated. Under cyclic loading, the stiffness, strength, ductility, and energy absorption capacity of columns made of different ECC mixtures were found to be 110, 65, 45, and 100% higher, respectively, than those of the RC columns. The system level investigation through hybrid simulation showed that the ECC structures sustain less deformation under earthquake excitation due to high energy absorption capacity of the material. The differences in cost, sustainability, and structural performance of different ECC mixtures suggest that a careful selection of materials is required for optimal performance.


Author(s):  
Muhammad Ali ◽  
Eboreime Ohioma ◽  
Khairul Alam

Square tubes are primarily used in automotive structures to absorb energy in the event of an accident. The energy absorption capacity of these structural members depends on several parameters such as tube material, wall thickness, axial length, deformation modes, locking strain, crushing stress, etc. In this paper, the work presented is a continuation of research conducted on exploring the effects of the introduction of cellular core in tubular structures under axial compressive loading. Here, the crushing response of composite cellular core tube was numerically studied using ABAQUS/Explicit module. The energy absorbing characteristics such as deformation or collapsing modes, crushing/ reactive force, crushing stroke, and energy curves were discussed. The composite cellular core tube shows promise for improving the crashworthiness of automobiles.


2018 ◽  
Vol 916 ◽  
pp. 226-231 ◽  
Author(s):  
Arameh Eyvazian ◽  
Hozhabr Mozafari ◽  
Faris Tarlochan ◽  
Abdel Magid S. Hamouda

Energy absorption devices are being used to protect structures from severe damages and reduce injury to occupants during accidents. The integrated characteristics of crash absorption devices can be classified as high energy absorption capacity, light-weight, and cost-effective. One of the thin-walled structures which has drawn the attention of scientists is corrugated tube structure. In this paper, the effect of corrugation geometry on the crushing parameters of an aluminum corrugated tube is investigated. In this regard, different elliptical corrugation shapes were deemed and the compression response was numerically evaluated under lateral quasi-static loading. Finally, the crashworthiness parameters were extracted and compared to determine the influence of corrugation shape on the crashworthy response. Our results showed that using vertical elliptical corrugation decrease the densification point. Moreover, there is a gradual enhancement of mean crushing load by moving from the horizontal elliptical corrugations to the vertical ones. Also, by modifying of corrugation shape, the stress variation pattern changes, significantly.


The aim of this study is to examine the effect of fiber mat’s density and deformation mechanism of tubes with and without die compression. In this study a new mode of deformation mechanism of density graded GFRP circular tube is examined when they are subjected to axial compression on to a die and without die to examine its energy absorbing capacity. Theoretical calculations were made to predict the crushing stress of different specimens. It is observed that increasing density of fiber increases energy absorption value but decreases the specific energy absorption and the die could trigger progressive crushing additionally decreasing peak load. Here the compressed tube wall is compelled to be deformed towards the end of compression die with a little range of bending curvature which was forced by the radius of the die at high crushing stress and the major part of the deformation takes place at a nearly constant load, which leads to high energy absorption capacity. Comparison between theoretical prediction values by derived equations and the experimental results shows good correlation.


2016 ◽  
Vol 08 (07) ◽  
pp. 1640006 ◽  
Author(s):  
Fei Shen ◽  
Shangqin Yuan ◽  
Yanchunni Guo ◽  
Bo Zhao ◽  
Jiaming Bai ◽  
...  

This work investigates the energy absorption capacity of polymeric lattice structures through a systemic manufacturing, testing and modeling approaches. The lattice structures are designed to possess periodic cubic geometry with optimized spherical shells located at the cubic corners, and thermoplastic polyurethane (TPU) powders are used to fabricate such structures via selective laser sintering, a type of powder-based 3D printing technology. A hyperelastic model that considers the mullins effect and describes the cyclic compression stress–strain behavior of TPU is developed to simulate the mechanical response of its 3D-printed lattice structures under cyclic compression loading. After the validation of the model for printed structure, it is used to predict the energy absorption capacity of various designed structures.


2019 ◽  
Vol 53 (18) ◽  
pp. 2579-2591 ◽  
Author(s):  
M Kuhtz ◽  
N Buschner ◽  
T Henseler ◽  
A Hornig ◽  
M Klaerner ◽  
...  

The combination of thin light metal sheets with fibre-reinforced thermoplastic layers in multi-layered fibre-metal-laminates advantageously combines the properties of both material classes. In this way, components can be developed which have both significantly increased specific properties (strength and stiffness with respect to density) and high energy absorption capacity compared with conventional design with mono materials. However, the structural behaviour of crash structures is decisively determined by material behaviour of the thermoplastic and metal constituents as well as the interface properties between both constituents and the corresponding delamination behaviour. To evaluate the structural response of multi-layered fibre-metal-laminates under highly dynamic loading conditions, Charpy tests were performed, where the test parameters, light metal material configuration, support length and laminate thickness, were varied. Moreover, the metal sheet surfaces were pre-treated by embossing to achieve different surface topologies. The influence of the different test parameters on the specific energy absorption capacity was characterised by the analysis of force–displacement curves.


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