Numerical and Experimental Investigation on Corrugation Geometry for Metallic Tubes under Lateral Loading

2018 ◽  
Vol 916 ◽  
pp. 226-231 ◽  
Author(s):  
Arameh Eyvazian ◽  
Hozhabr Mozafari ◽  
Faris Tarlochan ◽  
Abdel Magid S. Hamouda

Energy absorption devices are being used to protect structures from severe damages and reduce injury to occupants during accidents. The integrated characteristics of crash absorption devices can be classified as high energy absorption capacity, light-weight, and cost-effective. One of the thin-walled structures which has drawn the attention of scientists is corrugated tube structure. In this paper, the effect of corrugation geometry on the crushing parameters of an aluminum corrugated tube is investigated. In this regard, different elliptical corrugation shapes were deemed and the compression response was numerically evaluated under lateral quasi-static loading. Finally, the crashworthiness parameters were extracted and compared to determine the influence of corrugation shape on the crashworthy response. Our results showed that using vertical elliptical corrugation decrease the densification point. Moreover, there is a gradual enhancement of mean crushing load by moving from the horizontal elliptical corrugations to the vertical ones. Also, by modifying of corrugation shape, the stress variation pattern changes, significantly.

2001 ◽  
Vol 16 (10) ◽  
pp. 2817-2823 ◽  
Author(s):  
Nguyen The Hung ◽  
Nguyen Dinh Quang ◽  
Slavko Bernik

ZnO-based varistor samples with a relatively high Sb2O3 to Bi2O3 ratio of 5 were fired at 1200 °C and found to have a high threshold voltage (VT) of 280 V/mm and a low energy-absorption capacity of 50 J/cm3. The introduction of rare-earth oxides (REO) increased the energy-absorption capacity of Pr6O11- and Nd2O3-doped samples to 110 J/cm3 while their threshold voltage (VT) remained slightly above 300 V/mm. Doping with Pr6O11 and Nd2O3 altered the formation of the spinel phase and significantly changed its particle size and distribution which, as a result, had a positive effect on the energy-absorption capacity of the REO-doped samples. Doping with small amounts of Pr6O11 and Nd2O3 appears to be promising for the preparation of ZnO-based varistors with a high breakdown voltage and a high energy absorption capacity.


The aim of this study is to examine the effect of fiber mat’s density and deformation mechanism of tubes with and without die compression. In this study a new mode of deformation mechanism of density graded GFRP circular tube is examined when they are subjected to axial compression on to a die and without die to examine its energy absorbing capacity. Theoretical calculations were made to predict the crushing stress of different specimens. It is observed that increasing density of fiber increases energy absorption value but decreases the specific energy absorption and the die could trigger progressive crushing additionally decreasing peak load. Here the compressed tube wall is compelled to be deformed towards the end of compression die with a little range of bending curvature which was forced by the radius of the die at high crushing stress and the major part of the deformation takes place at a nearly constant load, which leads to high energy absorption capacity. Comparison between theoretical prediction values by derived equations and the experimental results shows good correlation.


Author(s):  
Xiaobing Dang ◽  
Kai He ◽  
Qiyang Zuo ◽  
Jiuhua Li ◽  
Ruxu Du

It is well known that cellular metal is an ideal structure used in transportation passive safety field for its low density and high energy absorption capacity. In this paper, a kind of regular cellular metal based on cubic structure is proposed. The cubic cells are manufactured through sheet metal stamping process. Then the cells could be bonded together by adhesive to form the cellular structure. The compressive properties of the cellular metal are studied by experiments. The dynamic behaviors are studied by numerical simulations. To distinguish the individual and interactive effects on the energy absorption capacity, a full factorial Design of Experiment with sixteen configurations is carried out based on the four parameters that are essential to the design of cellular metal. The effects of impact velocity on crushing deformation are analyzed. It has been shown that the regular cellular metal based on cubic structure will have a wide application in industry.


2014 ◽  
Vol 1019 ◽  
pp. 96-102
Author(s):  
Ali Taherkhani ◽  
Ali Alavi Nia

In this study, the energy absorption capacity and crush strength of cylindrical thin-walled structures is investigated using nonlinear Finite Elements code LS-DYNA. For the thin-walled structure, Aluminum A6063 is used and its behaviour is modeled using power-law equation. In order to better investigate the performance of tubes, the simulation was also carried out on structures with other types of cross-sections such as triangle, square, rectangle, and hexagonal, and their results, namely, energy absorption, crush strength, peak load, and the displacement at the end of tubes was compared to each other. It was seen that the circular cross-section has the highest energy absorption capacity and crush strength, while they are the lowest for the triangular cross-section. It was concluded that increasing the number of sides increases the energy absorption capacity and the crush strength. On the other hand, by comparing the results between the square and rectangular cross-sections, it can be found out that eliminating the symmetry of the cross-section decreases the energy absorption capacity and the crush strength. The crush behaviour of the structure was also studied by changing the mass and the velocity of the striker, simultaneously while its total kinetic energy is kept constant. It was seen that the energy absorption of the structure is more sensitive to the striker velocity than its mass.


Author(s):  
Ramin Hamzehei ◽  
Ali Zolfagharian ◽  
Soheil Dariushi ◽  
Mahdi Bodaghi

Abstract This study aims at introducing a number of two-dimensional (2D) re-entrant based zero Poisson’s ratio (ZPR) graded metamaterials for energy absorption applications. The metamaterials’ designs are inspired by the 2D image of a DNA molecule. This inspiration indicates how a re-entrant unit cell must be patterned along with the two orthogonal directions to obtain a ZPR behavior. Also, how much metamaterials’ energy absorption capacity can be enhanced by taking slots and horizontal beams into account with the inspiration of the DNA molecule’s base pairs. The ZPR metamaterials comprise multi-stiffness unit cells, so-called soft and stiff re-entrant unit cells. The variability in unit cells’ stiffness is caused by the specific design of the unit cells. A finite element analysis (FEA) is employed to simulate the deformation patterns of the ZPRs. Following that, meta-structures are fabricated with 3D printing of TPU as hyperelastic materials to validate the FEA results. A good correlation is observed between FEA and experimental results. The experimental and numerical results show that due to the presence of multi-stiffness re-entrant unit cells, the deformation mechanisms and the unit cells’ densifications are adjustable under quasi-static compression. Also, the structure designed based on the DNA molecule’s base pairs, so-called structure F''', exhibits the highest energy absorption capacity. Apart from the diversity in metamaterial unit cells’ designs, the effect of multi-thickness cell walls is also evaluated. The results show that the diversity in cell wall thicknesses leads to boosting the energy absorption capacity. In this regard, the energy absorption capacity of structure ‘E’ enhances by up to 33% than that of its counterpart with constant cell wall thicknesses. Finally, a comparison in terms of energy absorption capacity and stability between the newly designed ZPRs, traditional ZPRs, and auxetic metamaterial is performed, approving the superiority of the newly designed ZPR metamaterials over both traditional ZPRs and auxetic metamaterials.


Materials ◽  
2020 ◽  
Vol 13 (19) ◽  
pp. 4304
Author(s):  
Miroslaw Ferdynus ◽  
Patryk Rozylo ◽  
Michal Rogala

The paper presents the results of numerical tests of impact and energy absorption capacity of thin-walled columns, subjected to axial impact loading, made of aluminum alloy, and having a square cross-section and spherical indentations on their lateral surfaces. The numerical models were validated using an experiment that was conducted on the Instron CEAST 9350 High Energy System drop hammer. Material properties of the applied aluminum alloy were determined on the basis of a static tension test. The crushing behavior of the columns and some crashworthiness indicators were investigated. On the basis of the results of the conducted analyses, conclusions were drawn about the most beneficial design/constructional variants in terms of achieved crashworthiness parameters.


2013 ◽  
Vol 275-277 ◽  
pp. 792-798
Author(s):  
Amir Radzi Ab Ghani ◽  
Hafizi Lukman ◽  
Hafizan Hashim

Thin-walled tubes are generally used as impact energy absorber in various application due to their ease of fabrication and installation, high energy absorption capacity and long stroke. However, the main drawback of plain tube is the high initial peak force. A concentric plunger in the form of tapered block is proposed to overcome this shortcoming while at the same time, improving the impact performance. Static and dynamic axial crushing were performed to determine the initial peak force (IPF), crush force efficiency (CFE) and specific energy absorption (SEA) for the concentric plunger with various taper angles. It was found that the concentric plunger affected the tube impact response. Comparison with plain circular tube was carried out and it was found that the concentric plunger improved the impact response of the tube especially in term of initial peak force.


Author(s):  
Zhichao Li ◽  
Subhash Rakheja ◽  
Wen-Bin Shangguan

Thin-walled structures are widely used as energy absorbers in automotive vehicles due to their lightweight and high-energy absorption efficiency. In order to improve the energy absorption characteristics of thin-walled structures subjected to different loading angles, different types of novel multi-cell structures are proposed in this paper. The numerical method is used to study the crushing behaviors of the proposed multi-cell structures under different loading angles. It is found that the proposed multi-cell structures have considerably small initial peak force under axial load and avoid the appearance of global buckling deformation mode under oblique loads. Moreover, reasonably distributed wall thickness for each square tube in the thin-walled structure can enhance its energy absorption capacity under different loading angles.


2015 ◽  
Vol 42 (3) ◽  
pp. 164-177 ◽  
Author(s):  
Bora Gencturk ◽  
Farshid Hosseini

The behavior of reinforced concrete (RC) and reinforced engineered cementitious composites (ECC) was comparatively investigated at the component and system levels through a small-scale (1/8 scale factor) experimental program. The logistical and financial advantages of small-scale testing were utilized to investigate a range of parameters, including the effect of reinforcement ratio and material properties, on the response of reinforced concrete and reinforced ECC structures. The procedures pertaining to material preparation, specimen construction, and input motion development that were critical for enhancing the similarity between the scales are provided. Engineered cementitious composite mixtures with different cost and sustainability indices were evaluated. Under cyclic loading, the stiffness, strength, ductility, and energy absorption capacity of columns made of different ECC mixtures were found to be 110, 65, 45, and 100% higher, respectively, than those of the RC columns. The system level investigation through hybrid simulation showed that the ECC structures sustain less deformation under earthquake excitation due to high energy absorption capacity of the material. The differences in cost, sustainability, and structural performance of different ECC mixtures suggest that a careful selection of materials is required for optimal performance.


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