scholarly journals Numerical Simulation and Experimental Study of Capacitive Imaging Technique as a Non-Destructive Testing Method

Author(s):  
Farima Abdollahi Mamoudan ◽  
Sebastien Savard ◽  
Tobin Filleter ◽  
Clemente Ibarra-Castanedo ◽  
Xavier Maldague

It was recently demonstrated that a co-planar capacitive sensor could be applied to the evaluation of materials without the disadvantages associated with the other techniques. This technique effectively detects changes in the dielectric properties of the materials due to, for instance, imperfections or variations in the internal structure, by moving a set of simple electrodes on the surface of the specimen. An AC voltage is applied to one or more electrodes and signals are detected by others. This is a promising inspection method for imaging the interior structure of the numerous materials, without the necessity to be in contact with the surface of the sample. In this paper, Finite Element (FE) modelling was employed to simulate the electric field distribution from a co-planar capacitive sensor and the way it interacts with a non-conducting sample. Physical experiments with a prototype capacitive sensor were also performed on a Plexiglas sample with sub-surface defects, to assess the imaging performance of the sensor. A good qualitative agreement was observed between the numerical simulation and experimental result.

2021 ◽  
Vol 11 (9) ◽  
pp. 3804
Author(s):  
Farima Abdollahi-Mamoudan ◽  
Sebastien Savard ◽  
Tobin Filleter ◽  
Clemente Ibarra-Castanedo ◽  
Xavier P. V. Maldague

It was recently demonstrated that a coplanar capacitive sensor could be applied to the evaluation of materials without the disadvantages associated with the other techniques. This technique effectively detects changes in the dielectric properties of the materials due to, for instance, imperfections or variations in the internal structure, by moving a set of simple electrodes on the surface of the specimen. An AC voltage is applied to one or more electrodes and signals are detected by others. This is a promising inspection method for imaging the interior structure of the numerous materials, without the necessity to be in contact with the surface of the sample. In this paper, finite element (FE) modeling was employed to simulate the electric field distribution from a coplanar capacitive sensor and the way it interacts with a nonconducting sample. Physical experiments with a prototype capacitive sensor were also performed on a Plexiglas sample with subsurface defects, to assess the imaging performance of the sensor. A good qualitative agreement was observed between the numerical simulation and experimental result.


2021 ◽  
Author(s):  
Farima Abdollahi-Mamoudan ◽  
Sebastien Savard ◽  
Clemente Ibarra-Castanedo ◽  
Tobin Filleter ◽  
Xavier Maldague

Abstract Coplanar capacitive technique is a relatively novel electro-magnetic Non-Destructive Testing (NDT) method that could be applied to the evaluation of materials by moving a set of electrodes on the surface of the specimen. In addition to the design-related parameters such as electrode shape, size, and the separation distance between the main electrodes, the material of the specimen affects the coplanar capacitive probe performance. In this paper, a 3D Finite Element Modeling (FEM) was employed to assess and identify the electric field behaviour as a function of material under test for non-conducting and conducting specimens with/without defect. Physical experiments were carried out by a pair of rectangular coplanar electrodes on an aluminium specimen with surface defects covered by a 5 mm thick plexiglass insulation layer to verify the simulation results and evaluate the performance of the probe. A good qualitative agreement was observed between the numerical simulations and experimental results.


Sensors ◽  
2021 ◽  
Vol 21 (11) ◽  
pp. 3862
Author(s):  
Qiuping Ma ◽  
Guiyun Tian ◽  
Yanli Zeng ◽  
Rui Li ◽  
Huadong Song ◽  
...  

Pipelines play an important role in the national/international transportation of natural gas, petroleum products, and other energy resources. Pipelines are set up in different environments and consequently suffer various damage challenges, such as environmental electrochemical reaction, welding defects, and external force damage, etc. Defects like metal loss, pitting, and cracks destroy the pipeline’s integrity and cause serious safety issues. This should be prevented before it occurs to ensure the safe operation of the pipeline. In recent years, different non-destructive testing (NDT) methods have been developed for in-line pipeline inspection. These are magnetic flux leakage (MFL) testing, ultrasonic testing (UT), electromagnetic acoustic technology (EMAT), eddy current testing (EC). Single modality or different kinds of integrated NDT system named Pipeline Inspection Gauge (PIG) or un-piggable robotic inspection systems have been developed. Moreover, data management in conjunction with historic data for condition-based pipeline maintenance becomes important as well. In this study, various inspection methods in association with non-destructive testing are investigated. The state of the art of PIGs, un-piggable robots, as well as instrumental applications, are systematically compared. Furthermore, data models and management are utilized for defect quantification, classification, failure prediction and maintenance. Finally, the challenges, problems, and development trends of pipeline inspection as well as data management are derived and discussed.


2020 ◽  
Vol 60 (1) ◽  
pp. 77
Author(s):  
Stephen A Anderson

The paper describes an innovative digital inspection methodology that combines 3D laser scanning, metrology and advanced non-destructive testing data that is merged in 3D space to provide a digital record of the condition and mechanical integrity of critical assets. This advanced inspection method supports condition-based maintenance programs and digital twin models to determine future equipment condition, work scope and inspection schedules, while maintaining a digital record throughout the equipment lifecycle. Testing of the methodology includes 3D scanning of drill platforms, baseline scanning of blowout preventers and sheaves, for quality purposes, and the use of augmented reality for viewing scans. Phased array testing has been conducted on sub-components such as slew ring bolting. Data are combined into digital reports that show 3D images of the equipment with precise dimensional data and identified inspection areas. Such reports can be combined with digital twin models to confirm integrity of the equipment for certificate of conformance and baseline data for future integrity comparisons as equipment ages. This innovative inspection methodology will set a new standard for how equipment data are captured, stored and represented. The process provides a range of benefits for OEMs, drilling contractors and operators alike, including digital quality programs to baseline new equipment condition and compare with design parameters, delivering condition and integrity assessments of critical equipment items in-situ or on deck, providing a consistent methodology for inspection and dimensional control of operational equipment items, and providing precise equipment data that can complement digital twin and real time monitoring programs.


2019 ◽  
Vol 124 ◽  
pp. 03010
Author(s):  
I. R. Ismagilov ◽  
R. I. Kalimullin ◽  
A. N. Borisov

The article proposes a solution to the problem of increasing the efficiency of the laser-acoustic method of non-destructive testing. An approach to increasing the probability of detecting surface defects of microscopic dimensions in metals is considered. Due to the increased accuracy of determining defect parameters, the detail of 3D visualization of testing results was improved.


Author(s):  
Nur Ichsan Sumardani ◽  
Ngainun Ibnu Setiawan ◽  
Bebeh Wahid Nuryadin ◽  
Dadan Sumardani

In a welding process carried out on metallic materials is sometimes found defects in the material being tested, it is caused by many factors, such as the lack of good materials used and the lack of perfection of the welding process. At testing, it aims to know the surface defects in carbonsteel pipes to know the defects arising after welding. This test is performed with non-destructive tests (NDT) using Dye Penetrant testing method. This test uses 3 types of liquids, including; Cleaner, Penetrant, and developer. The results of these tests will then be observed whether defects occur after welding and what factors affect it. From the test, results there are known 10 locations defects on the surface of the carbonsteel pipe welding with a type of rounded indication of defects that are then followed up by re-welding on indications of such defects.


2021 ◽  
Vol 1203 (3) ◽  
pp. 032058
Author(s):  
Monika Zielińska ◽  
Magdalena Rucka

Abstract Examining the condition of wooden elements is crucial from the perspective of proper structure performance. If the deterioration in the internal wood condition, which displays no symptoms visible from the outside, is detected, the further spread of the deterioration can be prevented. Test results often point to the necessity of conducting repairs and, renovations, replacing the structure of wooden beams, or even substituting a significant part of the structure. To achieve acceptable results, test methods should take into account the anisotropic nature of wood, which includes the shape of annual rings, as well as the location of the core in crosssection. To adopt methods based on physical effects, profound knowledge of wood physics is needed, particularly of interdependence. Apart from simple tests such as a visual inspection or tapping that are used to determine near-surface defects, non-destructive testing (NDT) plays an important role in the process. This paper presents the methods of non-destructive testing of wooden elements. These methods include tests conducted with ground penetrating radar (GPR), thermal techniques, microwaves, acoustic emission, ultrasonic tomography, and X-ray tomography. The paper summarises the use of non-destructive methods, indicating their advantages, disadvantages as well as some limitations.


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