scholarly journals CFD Design of Waste Heat Boiler Burner in the Education System of Masters Heat Engineering Specialties

Author(s):  
Alexsandr Tarasov ◽  
Oksana Lytvynenko ◽  
Irina Myhaylova

Modern CFD methods for calculating combustion processes make it possible to take into account changes in temperatures, heat loads, rates of coolants, as well as further changes in fuel quality. To develop the skills of CFD design and understanding of combustion processes among future specialists in thermophysical specialties, work was carried out to simulate the burner device of a waste heat boiler. For the study, the design of the gas burner of the waste heat boiler RB-70-4.0-440, which operates as a part of the power unit at the LLC “Rubezhansky Cardboard and Container Plant” in the city of Rubezhnoe, was selected. When constructing a geometric model, the hydraulic resistance to the flow of the supply and distribution manifolds was taken into account. To simplify the calculations, the problem was carried out in a two-dimensional, axisymmetric formulation. Analyzing the computational combustion models, the Non-Premixe Combustion model was chosen, which made it possible to take into account the entry of fuel and oxidizer into the reaction zone by two different flows, as well as turbulent diffusion flame propagation. Six variants of models were investigated: the first three variants with a flame tube with a solid disc with diameters of 32, 48, 56 mm, the next three variants, had a burner with a discontinuous disk 32 mm in diameter at a distance of 6, 16, 32 mm from the flame tube. As a result of the research, the optimal shape of the burner was chosen, which corresponds to model 4, and provides a high-quality combustion process, as evidenced by the high temperature of the torch and the lowest temperature at the disk. The conducted research gives future masters the skills of modeling combustion processes in power equipment.

Author(s):  
Ruitao Song ◽  
Gerald Gentz ◽  
Guoming Zhu ◽  
Elisa Toulson ◽  
Harold Schock

A turbulent jet ignition system of a spark ignited (SI) engine consists of pre-combustion and main-combustion chambers, where the combustion in the main-combustion chamber is initiated by turbulent jets of reacting products from the pre-combustion chamber. If the gas exchange and combustion processes are accurately controlled, the highly distributed ignition will enable very fast combustion and improve combustion stability under lean operations, which leads to high thermal efficiency, knock limit extension, and near zero NOx emissions. For model-based control, a precise combustion model is a necessity. This paper presents a control-oriented jet ignition combustion model, which is developed based on simplified fluid dynamics and thermodynamics, and implemented into a dSPACE based real-time hardware-in-the-loop (HIL) simulation environment. The two-zone combustion model is developed to simulate the combustion process in two combustion chambers. Correspondingly, the gas flowing through the orifices between two combustion chambers is divided into burned and unburned gases during the combustion process. The pressure traces measured from a rapid compression machine (RCM), equipped with a jet igniter, are used for initial model validation. The HIL simulation results show a good agreement with the experimental data.


Author(s):  
Juncheng Li ◽  
Zhiyu Han ◽  
Cai Shen ◽  
Chia-fon Lee

In this paper, the effects of the start of injection (SOI) timing and exhaust gas recirculation (EGR) rate on the nitrogen oxides (NOx) emissions of a biodiesel-powered diesel engine are studied with computational fluid dynamics (CFD) coupling with a chemical kinetics model. The KIVA code coupling with a CHEMKIN-II chemistry solver is applied to the simulation of the in-cylinder combustion process. A surrogate biodiesel mechanism consisting of two fuel components is employed as the combustion model of soybean biodiesel. The in-cylinder combustion processes of the cases with four injection timings and three EGR rates are simulated. The simulation results show that the calculated NOx emissions of the cases with default EGR rate are reduced by 20.3% and 32.9% when the injection timings are delayed by 2- and 4-deg crank angle, respectively. The calculated NOx emissions of the cases with 24.0% and 28.0% EGR are reduced by 38.4% and 62.8%, respectively, compared to that of the case with default SOI and 19.2% EGR. But higher EGR rate deteriorates the soot emission. When EGR rate is 28.0% and SOI is advanced by 2 deg, the NOx emission is reduced by 55.1% and soot emission is controlled as that of the case with 24% EGR and default SOI. The NOx emissions of biodiesel combustion can be effectively improved by SOI retardation or increasing EGR rate. Under the studied engine operating conditions, introducing more 4.8% EGR into the intake air with unchanged SOI is more effective for NOx emission controlling than that of 4-deg SOI retardation with default EGR rate.


Energies ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 1036 ◽  
Author(s):  
Xinying Xu ◽  
Qi Chen ◽  
Mifeng Ren ◽  
Lan Cheng ◽  
Jun Xie

Increasing the combustion efficiency of power plant boilers and reducing pollutant emissions are important for energy conservation and environmental protection. The power plant boiler combustion process is a complex multi-input/multi-output system, with a high degree of nonlinearity and strong coupling characteristics. It is necessary to optimize the boiler combustion model by means of artificial intelligence methods. However, the traditional intelligent algorithms cannot deal effectively with the massive and high dimensional power station data. In this paper, a distributed combustion optimization method for boilers is proposed. The MapReduce programming framework is used to parallelize the proposed algorithm model and improve its ability to deal with big data. An improved distributed extreme learning machine is used to establish the combustion system model aiming at boiler combustion efficiency and NOx emission. The distributed particle swarm optimization algorithm based on MapReduce is used to optimize the input parameters of boiler combustion model, and weighted coefficient method is used to solve the multi-objective optimization problem (boiler combustion efficiency and NOx emissions). According to the experimental analysis, the results show that the method can optimize the boiler combustion efficiency and NOx emissions by combining different weight coefficients as needed.


2014 ◽  
Vol 13 (2) ◽  
pp. 5-17
Author(s):  
Agnieszka Bok ◽  
Joanna Guziałowska-Tic ◽  
Wilhelm Jan Tic

Abstract The dynamic growth of the use of non-renewable fuels for energy purposes results in demand for catalysts to improve their combustion process. The paper describes catalysts used mainly in the processes of combustion of motor fuels and fuel oils. These catalysts make it possible to raise the efficiency of oxidation processes simultanously reducing the emission of pollutants. The key to success is the selection of catalyst compounds that will reduce harmful emissions of combustion products into the atmosphere. Catalysts are introduced into the combustion zone in form of solutions miscible with fuel or with air supplied to the combustion process. The following compounds soluble in fuel are inclused in the composition of the described catalysts: organometallic complexes, manganese compounds, salts originated from organic acids, ferrocen and its derivatives and sodium chloride and magnesium chloride responsible for burning the soot (chlorides). The priority is to minimize emissions of volatile organic compounds, nitrogen oxides, sulphur oxides, and carbon monoxide, as well as particulate matter.


2013 ◽  
Vol 744 ◽  
pp. 35-39
Author(s):  
Lei Ming Shi ◽  
Guang Hui Jia ◽  
Zhi Fei Zhang ◽  
Zhong Ming Xu

In order to obtain the foundation to the research on the Diesel Engine YN4100QB combustion process, exhaust, the optimal design of combustion chamber and the useful information for the design of exhaust muffler, the geometric model and mesh model of a type internal combustion engine are constructed by using FIRE software to analyze the working process of internal combustion engine. Exhaust noise is the main component of automobile noise in the study of controlling vehicle noise. It is primary to design a type of muffler which is good for agricultural automobile engine matching and noise reduction effect. The present car mufflers are all development means. So it is bound to cause the long cycle of product development and waste of resources. Even sometimes not only can it not reach the purpose of reducing the noise but also it leads to reduce the engine dynamic. The strength of the exhaust noise is closely related to engine combustion temperature and pressure. The calculation and initial parameters are applied to the software based on the combustion model and theory. According to the specific operation process of internal combustion engine. Five kinds of common operation condition was compiled. It is obtained for the detailed distribution parameters of combusted gas temperature pressure . It is also got for flow velocity of the fields in cylinder and given for the relation of the parameters and crankshaft angle for the further research. At the same time NOx emissions situation are got. The numerical results show that not only does it provide the 3D distribution data in different crank shaft angle inside the cylinder in the simulation of combustion process, but also it provides a basis for the engine combustion ,emission research, the optimization design of the combustion chamber and the useful information for the designs of muffler.


2021 ◽  
Vol 11 (4) ◽  
pp. 1441
Author(s):  
Farhad Salek ◽  
Meisam Babaie ◽  
Amin Shakeri ◽  
Seyed Vahid Hosseini ◽  
Timothy Bodisco ◽  
...  

This study aims to investigate the effect of the port injection of ammonia on performance, knock and NOx emission across a range of engine speeds in a gasoline/ethanol dual-fuel engine. An experimentally validated numerical model of a naturally aspirated spark-ignition (SI) engine was developed in AVL BOOST for the purpose of this investigation. The vibe two zone combustion model, which is widely used for the mathematical modeling of spark-ignition engines is employed for the numerical analysis of the combustion process. A significant reduction of ~50% in NOx emissions was observed across the engine speed range. However, the port injection of ammonia imposed some negative impacts on engine equivalent BSFC, CO and HC emissions, increasing these parameters by 3%, 30% and 21%, respectively, at the 10% ammonia injection ratio. Additionally, the minimum octane number of primary fuel required to prevent knock was reduced by up to 3.6% by adding ammonia between 5 and 10%. All in all, the injection of ammonia inside a bio-fueled engine could make it robust and produce less NOx, while having some undesirable effects on BSFC, CO and HC emissions.


2001 ◽  
Author(s):  
Qing Jiang ◽  
Chao Zhang

Abstract A study of the nitrogen oxides (NOx) emission and combustion process in a gas-fired regenerative, high temperature, low emission industrial furnace has been carried out numerically. The effect of two additives, methanol (CH3OH) and hydrogen peroxide (H2O2), to fuel on the NOx emission has been studied. A moment closure method with the assumed β probability density function (PDF) for mixture fraction is used in the present work to model the turbulent non-premixed combustion process in the furnace. The combustion model is based on the assumption of instantaneous full chemical equilibrium. The results showed that CH3OH is effective in the reduction of NOx in a regenerative industrial furnace. However, H2O2 has no significant effect on the NOx emission.


Author(s):  
Orlando Ugarte ◽  
Suresh Menon ◽  
Wayne Rattigan ◽  
Paul Winstanley ◽  
Priyank Saxena ◽  
...  

Abstract In recent years, there is a growing interest in blending hydrogen with natural gas fuels to produce low carbon electricity. It is important to evaluate the safety of gas turbine packages under these conditions, such as late-light off and flameout scenarios. However, the assessment of the safety risks by performing experiments in full-scale exhaust ducts is a very expensive and, potentially, risky endeavor. Computational simulations using a high fidelity CFD model provide a cost-effective way of assessing the safety risk. In this study, a computational model is implemented to perform three dimensional, compressible and unsteady simulations of reacting flows in a gas turbine exhaust duct. Computational results were validated against data obtained at the simulated conditions in a representative geometry. Due to the enormous size of the geometry, special attention was given to the discretization of the computational domain and the combustion model. Results show that CFD model predicts main features of the pressure rise driven by the combustion process. The peak pressures obtained computationally and experimentally differed in 20%. This difference increased up to 45% by reducing the preheated inflow conditions. The effects of rig geometry and flow conditions on the accuracy of the CFD model are discussed.


Author(s):  
Ruixue C. Li ◽  
Guoming G. Zhu

This paper proposes a control-oriented chemical reaction-based two-zone combustion model designed to accurately describe the combustion process and thermal performance for spark-ignition engines. The combustion chamber is assumed to be divided into two zones: reaction and unburned zones, where the chemical reaction takes place in the reaction zone and the unburned zone contains all the unburned mixture. In contrast to the empirical pre-determined Wiebe-function-based combustion model, an ideal two-step chemical reaction mechanism is used to reliably model the detailed combustion process such as mass-fraction-burned (MFB) and rate of heat release. The interaction between two zones includes mass and heat transfer at the zone interface to have a smooth combustion process. This control-oriented model is extensively calibrated based on the experimental data to demonstrate its capability of predicting the combustion process and thermodynamic states of the in-cylinder mixture.


2019 ◽  
Vol 97 (11) ◽  
pp. 795-804 ◽  
Author(s):  
Dong Xiang ◽  
Weihua Zhu

The density functional tight-binding molecular dynamics approach was used to study the mechanisms and kinetics of initial pyrolysis and combustion reactions of isolated and multi-molecular FOX-7. Based on the thermal cleavage of bridge bonds, the pyrolysis process of FOX-7 can be divided into three stages. However, the combustion process can be divided into five decomposition stages, which is much more complex than the pyrolysis reactions. The vibrations in the mean temperature contain nodes signifying the formation of new products and thereby the transitions between the various stages in the pyrolysis and combustion processes. Activation energy and pre-exponential factor for the pyrolysis and combustion reactions of FOX-7 were obtained from the kinetic analysis. It is found that the activation energy of its pyrolysis and combustion reactions are very low, making both take place fast. Our simulations provide the first atomic-level look at the full dynamics of the complicated pyrolysis and combustion process of FOX-7.


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