scholarly journals THE INFLUENCE OF MECHANICALLY ALLOYED MODIFYING MASTER LIGATURES ON STRUCTURE AND PROPERTIES OF WELDED JOINTS

2018 ◽  
pp. 102-108
Author(s):  
F. G. Lovshenko ◽  
G. F. Lovshenko ◽  
A. I. Khabibulin
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Mechanical Alloying ◽  
Weld Metal ◽  
Welded Joints ◽  
Dispersion Hardening ◽  
Structure And Properties ◽  
Mechanically Alloyed ◽  
Actual Problem ◽  
Effective Technology

Actual problem of modern welding production is the creation of electrodes for maximum performance and efficiency of the process whithin the required reliability and durability of the structure. A promising way to improve mechanical properties of the weld metal is the implementation of the mechanism of dispersion hardening. Reactionary mechanical alloying is an effective technology of obtaining nanocrystalline modifying ligatures and modifiers. The use of electrodes with an experimental coating containing a mechanically alloyed, composite ligature to resolve transcrystalline type of structure of the weld metal and reduce the grain size by 2.5–3.0 times (from # 8–9 to #11–12) reduces by 20–30% the threshold of cold brittleness and increase by 15– 25% of the mechanical properties of the weld metal.

scholarly journals Generation, structure and properties of the modified welding seams

2018 ◽  
pp. 131-140
Author(s):  
F. G. Lovshenko ◽  
A. I. Khabibulin
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Mechanical Alloying ◽  
Weld Metal ◽  
Cold Brittleness ◽  
Structure And Properties ◽  
Mechanically Alloyed ◽  
Aluminum Oxides ◽  
Generation Structure ◽  
Effective Technology

Preparation, structure and properties of modified welds by using electrodes with coatings, which contain, along with classical components, a modifying ligature. The ligature is mechanically and thermally synthesized composite submicrocrystalline powders with nanosized inclusions of aluminum oxides. Reactionary mechanical alloying is an effective technology of obtaining nanocrystalline modifying ligatures and modifiers. The use of electrodes with an experimental coating containing a mechanically alloyed, composite ligature to resolve transcrystalline type of structure of the weld metal and reduce the grain size by 2,5–3,0 times (from № 8–9 to № 11–12) reduces by 20–30% the threshold of cold brittleness and increase by 15–25% of mechanical properties of the weld metal.

The Influence of Pulsed Heat and Power Supply on the Structure and Properties of Welded Joint Metals and Surfaced Coatings

2015 ◽  
Vol 788 ◽  
pp. 259-266
Author(s):  
Yuriy N. Saraev ◽  
Valeriy P. Bezborodov ◽  
Evgenya A. Putilova
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Weld Metal ◽  
Power Supply ◽  
Welded Joints ◽  
Arc Welding ◽  
Structural Changes ◽  
Welded Joint ◽  
Structure And Properties ◽  
Pulsed Mode

We have investigated the influence of the modes of adaptive pulse-arc welding and surfacing on the structure and physical-mechanical properties of welded joints of steel 09Mn2Si and the surfaced composition of this steel coated with a modified powder material of chromium carbide with the submicrocrystalline structure. It is shown that the pulsed mode of welding and surfacing can improve the homogeneity of the structure of the welded joint of steel and a surfaced coating and reduce the grain size of metals in both of them. Structural changes lead to an increase in ductility and toughness of the weld metal.

Vibratory weld conditioning during gas tungsten arc welding of al 5052 alloy on the mechanical and micro-structural behavior

2020 ◽  
Vol 17 (6) ◽  
pp. 831-836
Author(s):  
M. Vykunta Rao ◽  
Srinivasa Rao P. ◽  
B. Surendra Babu
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Welded Joints ◽  
Great Influence ◽  
Welding Process ◽  
Microstructural Characterization ◽  
Content Type ◽  
Average Grain Size

Purpose Vibratory weld conditioning parameters have a great influence on the improvement of mechanical properties of weld connections. The purpose of this paper is to understand the influence of vibratory weld conditioning on the mechanical and microstructural characterization of aluminum 5052 alloy weldments. An attempt is made to understand the effect of the vibratory tungsten inert gas (TIG) welding process parameters on the hardness, ultimate tensile strength and microstructure of Al 5052-H32 alloy weldments. Design/methodology/approach Aluminum 5052 H32 specimens are welded at different combinations of vibromotor voltage inputs and time of vibrations. Voltage input is varied from 50 to 230 V at an interval of 10 V. At each voltage input to the vibromotor, there are three levels of time of vibration, i.e. 80, 90 and 100 s. The vibratory TIG-welded specimens are tested for their mechanical and microstructural properties. Findings The results indicate that the mechanical properties of aluminum alloy weld connections improved by increasing voltage input up to 160 V. Also, it has been observed that by increasing vibromotor voltage input beyond 160 V, mechanical properties were reduced significantly. It is also found that vibration time has less influence on the mechanical properties of weld connections. Improvement in hardness and ultimate tensile strength of vibratory welded joints is 16 and 14%, respectively, when compared without vibration, i.e. normal weld conditions. Average grain size is measured as per ASTM E 112–96. Average grain size is in the case of 0, 120, 160 and 230 is 20.709, 17.99, 16.57 and 20.8086 µm, respectively. Originality/value Novel vibratory TIG welded joints are prepared. Mechanical and micro-structural properties are tested.

Effect of Post Weld Heat Treatment on Fusion and Heat Affected Zone Microstructure and Mechanical Properties of Inconel X-750 Welds

2011 ◽  
Vol 214 ◽  
pp. 108-112 ◽  
Author(s):  
Prachya Peasura ◽  
Bovornchok Poopat
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
Grain Boundary ◽  
Weld Metal ◽  
Heat Affected Zone ◽  
Aging Temperature ◽  
Post Weld Heat Treatment ◽  
High Aging Temperature ◽  
Zone Microstructure

The Inconel X-750 indicates good hot corrosion resistance, high stability and strength at high temperatures and for this reason the alloy is used in manufacturing of gas turbine hot components. The objective of this research was study the effect of post weld heat treatment (PWHT) on fusion zone and heat affected zone microstructure and mechanical properties of Inconel X-750 weld. After welding, samples were solutionized at 1500 0C. Various aging temperature and times were studied. The results show that aging temperature and time during PWHT can greatly affect microstructure and hardness in fusion zone and heat affected zone. As high aging temperature was used, the grain size also increased and M23C6 at the grain boundary decreased. This can result in decreased of hardness. Moreover excessive aging temperature can result in increasing MC carbide intensity in parent phase (austenite). It can also be observed that M23C6 at the grain boundary decreased due to high aging temperature. This resulted in decreasing of hardness of weld metal and heat affected zone. Experimental results showed that the aging temperature 705 0C aging time of 24 hours provided smaller grain size, suitable size and intensity of MC carbide resulting in higher hardness both in weld metal and HAZ.

scholarly journals Formation and Properties of the Ta-Y2O3, Ta-ZrO2, and Ta-TaC Nanocomposites

2018 ◽  
Vol 2018 ◽  
pp. 1-12
Author(s):  
J. Jakubowicz ◽  
M. Sopata ◽  
G. Adamek ◽  
P. Siwak ◽  
T. Kachlicki
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Mechanical Alloying ◽  
Young’S Modulus ◽  
Young's Modulus ◽  
Ceramic Composites ◽  
Ceramic Phase ◽  
Plasma Sintering ◽  
Average Grain Size ◽  
Bulk Nanocrystalline

The nanocrystalline tantalum-ceramic composites were made using mechanical alloying followed by pulse plasma sintering (PPS). The tantalum acts as a matrix, to which the ceramic reinforced phase in the concentration of 5, 10, 20, and 40 wt.% was introduced. Oxides (Y2O3 and ZrO2) and carbides (TaC) were used as the ceramic phase. The mechanical alloying results in the formation of nanocrystalline grains. The subsequent hot pressing in the mode of PPS results in the consolidation of powders and formation of bulk nanocomposites. All the bulk composites have the average grain size from 40 nm to 100 nm, whereas, for comparison, the bulk nanocrystalline pure tantalum has the average grain size of approximately 170 nm. The ceramic phase refines the grain size in the Ta nanocomposites. The mechanical properties were studied using the nanoindentation tests. The nanocomposites exhibit uniform load-displacement curves indicating good integrity and homogeneity of the samples. Out of the investigated components, the Ta-10 wt.% TaC one has the highest hardness and a very high Young’s modulus (1398 HV and 336 GPa, resp.). For the Ta-oxide composites, Ta-20 wt.% Y2O3 has the highest mechanical properties (1165 HV hardness and 231 GPa Young’s modulus).

Development of Mechanically Alloyed and Sintered W-1 wt.% Ni Matrix Composites Reinforced with TiB2

2012 ◽  
Vol 194 ◽  
pp. 194-198 ◽  
Author(s):  
Duygu Ağaoğulları ◽  
Özge Balci ◽  
Ö. Utku Demirkan ◽  
Hasan Gökçe ◽  
Aziz Genç ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Mechanical Alloying ◽  
Relative Density ◽  
Physical And Mechanical Properties ◽  
Matrix Composites ◽  
Combined Method ◽  
Mechanically Alloyed ◽  
Activated Sintering ◽  
Sintering Aid ◽  
Reinforcing Agent

Due to improve the physical and mechanical properties of Ni activated W compacts, TiB2 was added to the W-Ni matrix as reinforcing agent. W-Ni matrix composites were fabricated by using a combined method of mechanical alloying (MA), cold pressing and activated sintering. The amount of activated sintering aid (Ni) was kept constant as 1 wt.%. The effects of TiB2 content and mechanical alloying duration on the physical, microstructural and mechanical properties of activated sintered W-Ni compacts were investigated. The results showed that TiB2 particles have a significant effect on the density and microhardness values of the sintered samples. After MA and sintering, formation of W2B and NiTi intermetallic compounds were observed because of the decomposition of TiB2. The relative density value of 91.21 % and microhardness value of 4.08±0.28 GPa of W-1 wt.% Ni samples respectively increased to 94.88 % and 5.64±0.28 GPa with the addition of 2 wt.% TiB2.

Microstructures and Mechanical Properties of Welded Joints of Several High Tensile Strength Steel

2018 ◽  
Vol 941 ◽  
pp. 224-229
Author(s):  
Takahiro Izumi ◽  
Tatsuya Kobayashi ◽  
Ikuo Shohji ◽  
Hiroaki Miyanaga
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Weld Metal ◽  
Welded Joints ◽  
Welded Joint ◽  
Steel Plates ◽  
Fatigue Properties ◽  
High Tensile Strength ◽  
The Matrix ◽  
Microstructures And Mechanical Properties

Microstructures and mechanical properties of lap fillet welded joints of several high and ultra-high tensile strength steel by arc welding were investigated. Steel plates having tensile strength of 400 (SPH400W), 590 (SPC590Y, SPC590R), 980 (SPC980Y) and 1500 MPa (SAC1500HP) class with 2 mm thickness were prepared. Four types of joints were formed by MAG welding; SPH400W/SPH400W, SPC590Y/SPC590Y, SPC980Y/SPC980Y and SAC1500HP/SPC590R. In joints with SPC590Y, SPC980Y and SAC1500HP steel which matrixes are martensitic microstructures, the HAZ softens due to transformation of martensite into ferrite with precipitating cementite. By using high and ultra-high tensile strength steel, the weld metal is strengthened due to dilution of the matrix into the weld metal and thus tensile shear strength of the welded joint increases. In the fatigue test, similar S-N diagrams were obtained in the all welded joints investigated. It seems that the effect of stress concentration due to the shape of the welded joint on fatigue properties is larger than that of the strength of the matrix.

scholarly journals The Effect of Nanometric α-Al2O3 Addition on Structure and Mechanical Properties of Feal Alloys Fabricated by Lens Technique

2017 ◽  
Vol 62 (3) ◽  
pp. 1703-1712 ◽  
Author(s):  
M. Łazińska ◽  
T. Durejko ◽  
W. Polkowski
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Intermetallic Alloy ◽  
First Principle ◽  
Metal Pool ◽  
Structure And Properties ◽  
Indirect Methods ◽  
Α Al2o3 ◽  
Melted Metal

AbstractResults of the first principle study on a fabrication of FeAl intermetallic based alloy with an addition of nanometric αAl2O3(n-Al2O3) particles by the LENS method and a subsequent characterization of the as received materials’ structure and properties, are shown in the present work. A series of samples were manufactured using LENS technique while a control of temperature and the size of melted metal pool. The presence of ceramics nanoparticles was not directly confirmed by microscopy observations. Neither aluminum nor oxygen content was not elevated in the material with n-Al2O3content. Although, indirect methods revealed influence of n-Al2O3addition on the manufactured elements structure. Analyses of porosity has shown that addition of 2% vol. n-Al2O3significantly decreases this feature (~1%), as compared to the reference material made of pure FeAl intermetallic alloy (~5%). The addition of n-Al2O3causes an increase of grain size in Fe40Al intermetallic alloy. An oxidation resistance has been also improved what was associated to the n-Al2O3addition. Four times lower increase of samples mass was noticed for sample with the n-Al2O3addition as compared to the pure Fe40Al intermetallic alloy.

scholarly journals Application of Dynamic Beam Positioning for Creating Specified Structures and Properties of Welded Joints in Electron-Beam Welding

Materials ◽  
2020 ◽  
Vol 13 (10) ◽  
pp. 2233
Author(s):  
Tatyana Olshanskaya ◽  
Vladimir Belenkiy ◽  
Elena Fedoseeva ◽  
Elena Koleva ◽  
Dmitriy Trushnikov
Keyword(s):  
Mechanical Properties ◽  
Electron Beam ◽  
Weld Metal ◽  
Thermal Effect ◽  
Welded Joints ◽  
Electron Beam Welding ◽  
Welded Joint ◽  
Parent Metal ◽  
Cooling Rates ◽  
Structures And Properties

The application of electron beam sweep makes it possible to carry out multifocal and multi-beam welding, as well as combine the welding process with local heating or subsequent heat treatment, which is important when preparing products from thermally-hardened materials. This paper presents a method of electron beam welding (EBW) with dynamic beam positioning and its experimental-calculation results regarding the formation of structures and properties of heat-resistant steel welded joints (grade of steel 20Cr3MoWV). The application of electron beam oscillations in welding makes it possible to change the shape and dimensions of welding pool. It also affects the crystallization and formation of a primary structure. It has been established that EBW with dynamic beam positioning increases the weld metal residence time and the thermal effect zone above the critical A3 point, increases cooling time and considerably reduces instantaneous cooling rates as compared to welding without beam sweep. Also, the difference between cooling rates in the depth of a welded joint considerably reduces the degree of structural non-uniformity. A bainitic–martensitic structure is formed in the weld metal and the thermal effect zone throughout the whole depth of fusion. As a result of this structure, the level of mechanical properties of a welded joint produced from EBW with dynamic electron beam positioning approaches that of parent metal to a greater extent than in the case of welding by a static beam. As a consequence, welding of heat-resistant steels reduces the degree of non-uniformity of mechanical properties in the depth of welded joints, as well as decreases the level of hardening of a welded joint in relation to parent metal.

Nanoindentation Characterization of Mechanically Alloyed Fe-Al-Si Powders

2018 ◽  
Vol 784 ◽  
pp. 15-20 ◽  
Author(s):  
Petr Haušild ◽  
Jaroslav Čech ◽  
Miroslav Karlík ◽  
Filip Průša ◽  
Pavel Novák ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Mechanical Alloying ◽  
Preparation Technique ◽  
X Ray Diffraction ◽  
Mechanically Alloyed ◽  
Microstructure And Mechanical Properties ◽  
Plasma Sintering ◽  
Special Sample Preparation ◽  
Spark Plasma ◽  
Powder Particles

The effect of processing conditions on microstructure and mechanical properties of Fe-Al-Si powders was studied by means of scanning electron microscopy, X-ray diffraction and nanoindentation. Fe-Al-Si alloy powder was prepared from pure elemental powders by mechanical alloying. Microstructure and mechanical properties of powders were characterized after various durations of mechanical alloying. Special sample preparation technique was developed allowing to characterize the properties of individual powder particles after each step of processing in a planetary ball mill. This step-by-step characterization allowed to find the optimum conditions for subsequent spark plasma sintering.

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