scholarly journals The effect of temperature and chemical solutions on the Compressive strength of particulate hybrid composites

2014 ◽  
Vol 11 (4) ◽  
pp. 1467-1474
Author(s):  
Baghdad Science Journal
Keyword(s):  
Composite Materials ◽  
Hybrid Composite ◽  
Hybrid Composites ◽  
Mechanical Tests ◽  
Effect Of Temperature ◽  
Injection Molding Process ◽  
Alumina Powder ◽  
Molding Process ◽  
Different Temperatures ◽  
Chemical Solutions

In this work a hybrid composite materials were prepared containing matrix of polymer (polyethylene PE) reinforced by different reinforcing materials (Alumina powder + Carbon black powder CB + Silica powder). The hybrid composite materials prepared are: • H1 = PE + Al2O3 + CB • H2 = PE + CB + SiO2 • H3 = PE + Al2O3 + CB + SiO2 All samples related to electrical tests were prepared by injection molding process. Mechanical tests include compression with different temperatures and different chemical solutions at different immersion times The mechanical experimentations results were in favour of the samples (H3) with an obvious weakness of the samples (H1) and a decrease of these properties with a rise in temperature and the increasing of the immersion times in the chemical solutions.

scholarly journals Karakteristik Komposit Hibrida Serat Basalt – Karbon Epoksi Resin pada Perendaman Air Laut

Jurnal METTEK ◽  
2019 ◽  
Vol 5 (1) ◽  
pp. 57
Author(s):  
Tri Siswanto Kamid ◽  
I.D.G Ary Subagia ◽  
I Ketut Gede Wirawan
Keyword(s):  
Composite Materials ◽  
Corrosion Rate ◽  
Hybrid Composite ◽  
Immersion Time ◽  
Sea Water ◽  
Hybrid Composites ◽  
Water Immersion ◽  
Basalt Fiber ◽  
Injection Molding Process ◽  
Molding Process

Material komposit dengan laminasi serat penguat karbon dan basalt telah diproduksi melalui proses cetakan injeksi. Tujuan penelitian adalah menganalisa laju korosi material komposit oleh air laut. Perendaman komposit hibrida untuk masing-masing variasi dilakukan pada air laut dengan durasi waktu perendaman selama 2 minggu, 4 minggu, dan 6 minggu. Hasil uji menunjukkan seluruh variasi komposit hibrida mengalami penyerapan dibuktikan dengan meningkatnya massa benda uji dari setiap durasi waktu perendaman. Peningkatan massa untuk masing-masing komposit hibrida sangat besar terjadi pada minggu ke-2 (dua) yaitu 3,9%  untuk CFRP, 1,4% untuk B2C3B2C3, 1,3% untuk B4C6, 1,3% untuk C2B2C2B2C2, dan 1,5% untuk BFRP. Kemudian untuk durasi perendaman selanjutnya relatif tetap (constant). Dari hasil tersebut disimpulkan bahwa perendaman komposit hibrida dengan serat basalt/carbon/epoxy sangat rendah dari minggu ke minggu. Analisa SEM menunjukkan pada setiap komposit hibrida teramati terjadi korosi disebabkan karena serat basalt memiliki kandungan besi (Fe), tetapi laju korosi sangat rendah (< 0,5%). Efek korosi ditunjukkan dengan adanya zona delaminasi yang dapat menurunkan kekuatan dan keuletan dari komposit hibrida. Composite materials with carbon fiber and basalt fiber laminates have been produced through the injection molding process. The aim is to analyze the corrosion rate of composite materials by sea water. Immersion of hybrid composites for each variation was carried out on sea water with a duration of immersion time of 2 weeks, 4 weeks and 6 weeks. The test results showed that all variations of hybrid composites experienced absorption as evidenced by the increase in the mass of the specimen from each duration of immersion time. The mass increase for each hybrid composite was very large at the second week is 3.9% for CFRP, 1.4% for B2C3B2C3, 1.3% for B4C6, 1.3% for C2B2C2B2C2, and 1,5% for BFRP. Then for the duration of subsequent immersion it is relatively constant. From these results it was concluded that immersion of hybrid composites with basalt / carbon / epoxy fibers was very low from week to week. SEM analysis showed that each hybrid composite observed corrosion due to basalt fibers having iron (Fe) content, but the corrosion rate was very low (<0.5%). Corrosion effects are indicated by a delamination zone which can reduce the strength and ductile of hybrid composites.

Prediction of Elastic Modulus of Glass Short Fiber/Wood Powder/Polypropylene Hybrid Composites

2013 ◽  
Author(s):  
Ying Yu ◽  
Manabu Nomura ◽  
Hiroyuki Hamada
Keyword(s):  
Mechanical Properties ◽  
Elastic Modulus ◽  
Hybrid Composites ◽  
Length Distribution ◽  
Wood Particle ◽  
Short Fiber ◽  
Injection Molding Process ◽  
Orientation Factor ◽  
Wood Powder ◽  
Molding Process

Recent years, thermoplastics incorporated with particulate fillers have been gained high interests. To improve the mechanical properties of the natural particle reinforced polymer plastics, hybrid structure has been applied on the composite combining natural particle with stronger synthetic fibers. However, the reinforcing mechanism of the hybrid composite is quite complicated. Experiments on it may become time consuming and cost prohibitive. Therefore, researchers are interested in studying variable models to predict the elastic properties of the composites. In this study, glass short fiber/wood particle/pp hybrid composites were prepared by injection molding process at a fixed reinforcement to matrix ratio of 51:49. 4 kinds of hybrid specimens with glass fiber/wood particle ratios of 41:10, 31:20, 21:30 and 11:40 were fabricated. The effect of hybridization content on the mechanical properties of the composites was evaluated based on tensile test. Theoretically, the elastic modulus of hybrid composites was predicted by using the rule of hybrid mixtures (RoHM) equation and classical lamination theory (CLT) and the accuracy of the two estimation models has been discussed. Results showed that it can be considered the hybridization of wood powder into glass/PP composite could contribute to a similar high elastic modulus with high green degree. On the other hand, the fiber orientation factor, fiber length distribution factor, powder dispersion factor were very important factors and need to be considered in the prediction model.

scholarly journals Experimental investigation of bending characteristics of hybrid composites fabricated by hand layup method

2021 ◽  
Vol 2089 (1) ◽  
pp. 012033
Author(s):  
M Sadashiva ◽  
S Praveen Kumar ◽  
M K Yathish ◽  
V T Satish ◽  
MR Srinivasa ◽  
...  
Keyword(s):  
Composite Materials ◽  
Hybrid Composite ◽  
Polyester Resin ◽  
Hybrid Composites ◽  
Bending Test ◽  
Environment Friendly ◽  
Longitudinal Fiber ◽  
Develop Environment ◽  
The One ◽  
Better Than

Abstract The extensive applications of hybrid composite materials in the field of transportation and structural domine provide prominent advantages in the order of stiffness, strength even cost. However extend the advantages of hybrid campsites in several field such as aviation and marine even more additional properties should be inculcate in them. During production of such profitable composites poses some problems at time at decompose and processing. It’s better to develop environment friendly and reusable composites, bio hybrid composite materials such of the one. In this paper, focused on development of Eco-friendly hybrid bio composites with the ingredients of drumstick fibers, glass fiber along with polyester resin. This hybrid bio composites subjected to bending test and evaluate the characteristics of bending properties, this research evident that bending characteristics of hybrid composites with longitudinal fiber orientation better than transverse.

Powder Injection Molding of Copper and the Effect of Sintering Temperature on Its Mechanical Properties

2010 ◽  
Author(s):  
Ali Keshavarz Panahi ◽  
Hossein Khoshkish
Keyword(s):  
Injection Molding ◽  
Copper Powder ◽  
Sintering Temperature ◽  
Powder Injection Molding ◽  
Powder Injection ◽  
Injection Molding Process ◽  
Capillary Rheometer ◽  
Molding Process ◽  
Molding Method ◽  
Different Temperatures

In this article, the fabrication steps of copper parts, using the powder injection molding method have been investigated. For the purpose of this study, first, several feedstocks were prepared by mixing copper powder (in volume percentages of 60, 64, 68, and 72%) and a thermoplastic binder. Due to the sensitivity of the mixing stage in the powder injection molding process, the Extrumixing method was utilized to appropriately mix the copper powder with the binder. Rheological characteristics of the different feedstocks were analyzed by means of a capillary rheometer. Based on this analysis, the feedstock having a 68 vol. % copper powder was selected as the optimum powder, out of which, samples shaped like tensile test specimens were successfully molded. These samples were later debinded by the solvent debinding method. Sintering of the pieces was carried out at different temperatures. Research showed that raising the sintering temperature leads to an increase of density and tensile strength of the specimens.

Numerical Study on the Melt Flow Length of the Composite Materials in the Injection Molding Process

2019 ◽  
Vol 971 ◽  
pp. 15-20
Author(s):  
The Nhan Phan ◽  
Trung Do Thanh ◽  
Son Minh Pham
Keyword(s):  
Composite Materials ◽  
Injection Molding ◽  
Numerical Study ◽  
Mold Temperature ◽  
Injection Molding Process ◽  
Melt Flow ◽  
Molding Process ◽  
Flow Length ◽  
Part Thickness ◽  
Good Agreement

Improving the melt flow length by increasing the mold temperature has been an issue encountered in the injection molding processes for composite products. In this study, an injection molding process was applied to a melt flow length model having a part thickness of 1.0 mm. The mold temperature varied from 30 °C to 110 °C. Six types of composite materials of polycaprolactam 6 (PA6) and glass fiber (GF) were selected to study the influence of mold temperature on the material filling in the injection molding process. The simulation results denoted that the mold temperature considerably influenced the flowability during the injection molding process, especially using 30% GF; further, the melt flow length was increased by 25.5% when the mold temperature was increased from 30 °C to 110 °C. In accordance with the simulation, our experiments demonstrated that we could achieve a mold temperature of 110 °C using all types of composite materials. Therefore, in this study, we denoted that both the simulation and experimental results of the melt flow length were comparable, thereby indicating a good agreement.

Development of Hybrid Composites (Al-SiC-C) Through Stir Casting: Machinability Studies

2017 ◽  
Author(s):  
Satyanarayana Kosaraju ◽  
Venu Gopal Anne ◽  
Swapnil Gosavi
Keyword(s):  
Surface Roughness ◽  
Composite Materials ◽  
Cutting Force ◽  
Hybrid Composite ◽  
Hybrid Composites ◽  
Soft Materials ◽  
Graphite Powder ◽  
Stir Casting ◽  
Depth Of Cut ◽  
Grey Relational

Composite materials are important engineering materials due to their outstanding mechanical properties. Composite materials offer superior properties to conventional alloys for various applications as they have high stiffness, strength and wear resistance. The high cost and difficulty of processing these composites restricted their application and led to the development of reinforced composites. In the last two decades, wear studies on Particulate Metal Matrix Composites (PMMCs) reinforced with various reinforcements ranging from very soft materials like graphite, talc etc., to high hardened ceramic particulates like SiCp, Al2O3 etc., have been reported to be superior to their respective unreinforced alloys. Therefore, present work focused on the study of machinability of Al based binary composites reinforced with 8.5% SiC and Al based Hybrid composite reinforced with 8.5% SiC, 2% and 4% Graphite powder (Solid lubricant) have been studied by considering the effect of process parameters such as speed, feed, depth of cut and composition of material. Binary and hybrid composite materials have been casted by stir casting methodology. Experiments have been conducted using Design of Experiments approach to reduce the number of experiments and time. The cutting force and surface roughness in turning of both the binary and hybrid materials have been measured using cutting force dynamometer (4 component kistler dynamometer) and the roughness has been measured using surface roughness tester (Marsurf M400) simultaneously. The multi objective optimization has been carried out using Grey relational based Taguchi method. It was observed that feed was the most influencing factor compared to others factors and also results shown that the performance characteristics cutting force and the surface roughness are greatly enhanced by using Grey relational Analysis.

Viscoelastic and mechanical properties of CNT-reinforced polymer-based hybrid composite materials using hygrothermal creep

2021 ◽  
Vol 29 (9_suppl) ◽  
pp. S1386-S1402
Author(s):  
S Srikant Patnaik ◽  
Tarapada Roy
Keyword(s):  
Mechanical Properties ◽  
Carbon Nanotubes ◽  
Composite Materials ◽  
Multiwalled Carbon Nanotubes ◽  
Hybrid Composite ◽  
Viscoelastic Properties ◽  
Hybrid Composites ◽  
Multiwalled Carbon ◽  
Ultrasonic Probe ◽  
Reinforced Polymer

In the present work, a combination of experimental and numerical procedure is proposed to study the effects of different hygrothermal conditions on the creep strain, viscoelastic properties of nanocomposites, and mechanical properties of such nanocomposite-based carbon fiber–reinforced polymer (CFRP) hybrid composite materials. Ultrasonic probe sonicator is used to randomly disperse the multiwalled carbon nanotubes into an epoxy to minimize agglomerations. Dynamic mechanical analysis is employed to conduct the creep tests under different hygrothermal conditions of such nanocomposite samples. The Findley power law is used to obtain the long-term creep behavior of nanocomposite materials. Prony series is used to determine the viscoelastic properties of nanocomposite material in the frequency domain. Coefficient of moisture expansion (CME) is independent of moisture concentration; thus, CME of the nanocomposite is also determined. Strength of materials and Saravanos–Chamis micromechanics (SCM) have also been utilized to obtain the mechanical properties of such hybrid composite materials under different hygrothermal conditions. It has been found that the inclusion of multiwalled carbon nanotubes in the nanocomposite and hybrid composites improves storage modulus and loss factor (i.e., tan δ) compared to the conventional CFRP-based composite materials under hygrothermal conditions.

EFFECT OF HYBRIDIZATION ON COMPRESSIVE PROPERTIES OF WOVEN CARBON, GLASS AND KEVLAR HYBRID COMPOSITES

2015 ◽  
Vol 76 (9) ◽  
Author(s):  
Norhafiza Muhammad ◽  
Aidah Jumahat ◽  
Nor Merlisa Ali
Keyword(s):  
Compressive Strength ◽  
Composite Materials ◽  
Hybrid Composite ◽  
Composite Laminates ◽  
Composite Structures ◽  
Hybrid Composites ◽  
Optical Microscope ◽  
Strain Diagram ◽  
Compressive Properties ◽  
Modes Of Failure

The growing use of high-performance materials, which are made of hybrid composite systems, has increased rapidly in engineering applications. Hybridization of woven carbon, glass and Kevlar fibre offers better mechanical properties of composite materials. This is also an effective way to reduce the cost of advanced composites. At the moment information on compressive properties of hybrid composites is very limited. It is well known that the compressive strength of composite materials is lower than the tensile strength. Therefore, compressive strength becomes one of the most important criteria in designing composite structures. Therefore, this research is aimed to evaluate the compressive properties of hybrid composites and compare to the properties of neat systems. Hybrid composite samples were fabricated using a vacuum bagging system. The compressive properties of Kevlar hybrid with carbon and glass composites were studied using an INSTRON 3382 universal machine with a constant crosshead speed of 1 mm/min. The compressive properties were determined based on the stress-strain diagram. It was observed that for hybrid composites, placing carbon woven cloth layers in the exterior and Kevlar woven cloth in the interior showed higher compressive strength than placing glass woven cloth layers in the exterior and Kevlar woven cloth in the interior. The modes of failure of the hybrid composite laminates were observed and evaluated using optical microscope and scanning electron microscopy (SEM).

The Influences of Solid Loading and Molding Variables on Alumina Injection Molding

2007 ◽  
Vol 336-338 ◽  
pp. 1021-1024 ◽  
Author(s):  
Xiao Jun Liu ◽  
Zhong Zhou Yi ◽  
Kang Ming Huang ◽  
Zhi Peng Xie ◽  
Yong Huang
Keyword(s):  
Injection Molding ◽  
Fracture Strength ◽  
Injection Pressure ◽  
Solid Loading ◽  
Injection Molding Process ◽  
Alumina Powder ◽  
Green Body ◽  
Molding Process ◽  
Commercial Alumina ◽  
Key Factor

Two kinds of commercial alumina compacts made by injection molding with different solid loading are studied. Solid loading is the key factor for the injection molding process and the properties of green body and sintered compacts. The results show that higher solid loading leads to better properties of the compacts such as density and fracture strength, however the viscosity of the feedstock would increase. Smaller sized alumina powder leads to a higher critical solid loading value. Macroscopic defects such as voids and cracks could be introduced into the injection molding samples if the molding variables are not optimized. The properties of sample are improved by adjusting the variables such as injection pressure, holding pressure, holding time and barrel temperature.

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