scholarly journals Mechanical Properties and Delamination Factor Evaluation of Cellulose (Nettle) Fiber Reinforced Polymer Composites using RSM

2021 ◽  
Author(s):  
Pankaj . ◽  
Suman Kant ◽  
C.S. Jawalkar
Keyword(s):  
Water Absorption ◽  
Feed Rate ◽  
Chemical Resistance ◽  
Hybrid Composites ◽  
Composite Plates ◽  
Weight Percentage ◽  
Delamination Factor ◽  
Fiber Reinforced Polymer Composites ◽  
Drill Diameter ◽  
Factor Evaluation

Abstract This paper discusses on fabrication, testing and evaluation of delamination factor of nettle fiber based composites for low duty applications. The randomly oriented nettle fibers were used to fabricate the biocomposite by conventional hand lap up technique. Epoxy and Nettle based composite plates were developed by varying fiber weight percentage from 5% to 25%. The flexural, tensile, impact, chemical resistance and water absorption rate of developed nettle fiber based biocomposite were examined for different fiber weight fractions in the randomly oriented patterns as a unique and innovative attempt. During the investigation, flexural strength and tensile strength were improved up to 20 wt% of fiber addition and then it was decreased. This resulted in a continuous rise in impact strength with an enhancement in fiber wt. %. The influence of fiber weight percentage on water absorption and chemical resistance of fabricated composite was examined in different environments. The result showed that the nettle fibers can be used as an essential reinforcing material to design and fabricate mechanical and structural members for low duty application. The chemical behavior of nettle based composite was studied by the FTIR spectroscopy method and the presence of chemical functional group was confirmed. The drilling behavior of developed nettle/SiC/epoxy hybrid composites was evaluated by consider cutting process parameters like feed rate (0.125, 0.212 and 0.3 mm/rev), spindle speed (400, 600, 800 rev/min) and drill diameter (4, 6, 8 mm). Analysis of variance was used in designing experiments for the current investigation. Feed rate was found to be a very impressive factor in influencing the delamination factor.

An experimental investigation of thrust force, delamination and surface roughness in drilling of jute/carbon hybrid composites

2020 ◽  
Vol 17 (5) ◽  
pp. 661-674 ◽  
Author(s):  
Sathiyamoorthy Margabandu ◽  
Senthilkumar Subramaniam
Keyword(s):  
Surface Roughness ◽  
Feed Rate ◽  
High Speed ◽  
Thrust Force ◽  
Hybrid Composites ◽  
Low Cost ◽  
Cutting Speed ◽  
High Speed Steel ◽  
Composite Plates ◽  
Content Type

Purpose This paper aims to deal with the influence of cutting parameters on drill thrust force, delamination and surface roughness in the drilling of laminated jute/carbon hybrid composites. Design/methodology/approach The hybrid composites were fabricated with four layers of fabrics, which are arranged in different sequences using the hand-layup technique. Drilling experiments involved drilling of 6 mm diameter holes on the prepared composite plates using high-speed steel and solid carbide drill materials. Analysis of variance was used to find the influence, percentage contribution and significance of drilling parameters on drilling-induced damages. Scanning electron microscopy analysis was also conducted to understand the fracture behavior and surface morphology of the drilled holes. Findings The experimental study reveals that the most significant effect was the feed rate influenced the drill thrust force and the drill speed influenced both delamination factor and surface roughness of hybrid fiber-reinforced composites. From observations, the suggested combination for drilling jute/carbon hybrid composites is carbide drill, spindle speed of 1,750 rpm and feed of 0.03 mm/rev. Originality/value The new lightweight and low-cost hybrid composites were developed by hybridizing jute with carbon fabrics in the epoxy matrix with interplay arrangements. The influence of cutting speed and feed rate on delamination damage and surface roughness in the drilling of hybrid composites have been experimentally evaluated.

Delamination Analysis in Drilling Carbon Fiber-Reinforced Composites

2014 ◽  
Vol 697 ◽  
pp. 62-66
Author(s):  
Hong Fei Wang ◽  
Hua Zhou Li ◽  
Long Sheng Lu ◽  
Ying Xi Xie ◽  
Yu Xiao
Keyword(s):  
Carbon Fiber ◽  
Feed Rate ◽  
Thrust Force ◽  
Industrial Applications ◽  
Spindle Speed ◽  
Fiber Reinforced ◽  
Delamination Factor ◽  
Cfrp Composites ◽  
Drill Diameter ◽  
Carbon Fiber Reinforced

Due to its excellent performance, carbon fiber-reinforced plastics (CFRP) have been widely applied in industrial applications. The phenomenon of delamination can readily occur when drilling CFRP composites, which affects the quality of drilling holes. To effectively control the generation of processing defects, this paper focused on the analysis of the thrust force and the delamination factor. The delamination analysis was performed using graphs of the spindle speed, feed rate and drill diameter as independent parameters. The results suggest that there was a positive correlation between the delamination factor Fd and the thrust force Fz. The delamination factor decreases with increases in the spindle speed and increases with increases in the feed rate or with increases in the drill diameter. Based on the experimental data, this paper established a formula model of the delamination factor Fd, which would promote the further study of drilling CFRP composites.

Effect of fiber hybridization on mechanical, thermal, and water absorption behavior of HF/CF/HDPE composites

2021 ◽  
pp. 096739112110271
Author(s):  
Prashant Srivastava ◽  
Shishir Sinha
Keyword(s):  
Composite Materials ◽  
Water Absorption ◽  
Hybrid Composites ◽  
Relative Weight ◽  
Peak Position ◽  
Sem Analysis ◽  
Coir Fiber ◽  
Weight Percentage ◽  
Weight Losses ◽  
The Impact

The composite materials are present in nature since the prehistoric era. Applications of fiber-based composite materials are increasing day by day in our society to overcome the raised environmental and economic concerns. Hence, waste fiber can be utilized as the best resource to develop composites. The present study deals with the impact of hybridization on the mechanical, thermal, and water absorption behavior of hair and coir fiber-based hybrid composites. The compression molding technique was used to develop the hybrid composites with fixed fiber content (15 wt.%) and was also varied the relative weight percentage of hair and coir fibers [(100% HF), (75% HF/25% CF), (50% HF/50% CF), (25% HF/75% CF) and (100% CF)] in reinforcing phase with HDPE composites S1, S2, S3, S4, and S5, respectively. The composite S2 was achieved superior mechanical attributes as compared to other hybrid/non-hybrid composites. The composite S2 was improved the tensile strength 5% and 35.2% more in comparison to composites S1 and S5, respectively. The thermal behavior (TGA, DTG, and DTA) was also influenced by the blending ratio of fibers of composites. The 5% and 50% weight losses of composite S2 were observed at higher temperature 343.8°C and 465.8°C as compare to other composites, which showed the thermal stability of composites S2. SEM analysis was used to investigate the strength of the fiber-matrix interface, which was shown a significant connection between mechanical and thermal behaviors. The crystallinity of hybrid and non-hybrid composites was examined by using the X-ray diffraction (XRD) analyzer and composite S2 was achieved 326 × 10−9 m crystal size at 21.053° peak position with wavelength 1.5406 × 10−10 m for Cu. The water absorption test was used to examine the moisture resistivity of composite materials, which was helpful to increase the applications of materials in humid areas.

scholarly journals Exploration on Mechanical Behaviours of Hyacinth Fibre Particles Reinforced Polymer Matrix-Based Hybrid Composites for Electronic Applications

2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Pradeep Kumar Panda ◽  
J. Jebastine ◽  
Madhialagan Ramarao ◽  
Shaik Fairooz ◽  
Chirra Kesava Reddy ◽  
...  
Keyword(s):  
Water Absorption ◽  
Water Hyacinth ◽  
Hybrid Composites ◽  
Machining Process ◽  
Compression Moulding ◽  
Weight Percentage ◽  
Reinforced Polymer ◽  
Moulding Machine ◽  
Mechanical Behaviours ◽  
Nanosilica Particles

Biocomposites with polylactic acid (PLA), nanosilica parts, and water hyacinth fibres have been developed in this experimental study. By changing the weight percentage of nanosilica particulate matter (0, 2, 4, 6, and 8 percent) with PLA and water hyacinth fibres, five composite mates were produced through a double screw extruder and compression moulding machine. According to the ASTM standards, the process to machine, the composite specimens have been adopted from the water jet machining process. The tensile, compression, flexural, impact, hardness, and water absorption tests were performed on the composite specimens to assess various mechanical properties and absorbance behaviour. The test findings reveal the significant improvement in the tensile and flexural properties of the composites. Composites contain 6 percent of the fine nanosilica particles by weight. Concerning adding the growing weight percentage (4 percent) of nanosilica particles to the composites, the water absorption properties of the composites have significantly improved. The tensile strength of 6% nanosilica mixed specimens showed the highest tensile stress rate as 36.93 MPa; the value was nearly 3.5% higher than the 4% nanosilica mixed composite specimens.

Experimental investigation and modelling of drilling on multi-wall carbon nanotube–embedded epoxy/glass fabric polymeric nanocomposites

2016 ◽  
Vol 232 (11) ◽  
pp. 1943-1959 ◽  
Author(s):  
Kalyan Kumar Singh ◽  
Dhiraj Kumar
Keyword(s):  
Carbon Nanotubes ◽  
Surface Roughness ◽  
Carbon Nanotube ◽  
Feed Rate ◽  
Spindle Speed ◽  
Glass Fabric ◽  
Multi Wall Carbon Nanotubes ◽  
Weight Percentage ◽  
Drill Diameter ◽  
Multi Wall Carbon Nanotube

The primary objective of this research is to investigate the effect of multi-wall carbon nanotubes on drilling of multi-wall carbon nanotube–embedded epoxy/glass fabric polymeric nanocomposites. The experiments were conducted on composites with varying the weight percentage of multi-wall carbon nanotubes content to analyse drilling-induced delamination and surface roughness, which affect the quality and property of the drilled holes. The drilling parameters considered are spindle speed, feed rate and drill diameter. The microstructure of the holes was characterized using field emission scanning electron microscopy methods. For correlating the effect of the weight percentage of carbon nanotubes with the referred drilling parameters, a mathematical model was used, based on response surface methodology. For development of the mathematical model, four factors, namely, spindle speed, feed rate, diameter of drill and weight percentage of carbon nanotubes, were taken into account. The result established that delamination and surface roughness are reduced as multi-wall carbon nanotubes’ content increases. Maximum improvement in delamination factor was observed in the case of 1.0 wt% multi-wall carbon nanotube–embedded epoxy/glass fabric polymeric nanocomposite, which is 25% and 31.09% at the entrance and exit sides of the hole, respectively. With an increase in the feed rate and the drill diameter, delamination factor increases; however, with an increase in spindle speed, delamination factor decreases. Lower value of surface roughness (1.113 µm) was observed in 1.5 wt% of multi-wall carbon nanotube–embedded epoxy/glass fabric polymeric nanocomposite. However, surface roughness increases with an increase in feed rate and drill diameter.

scholarly journals Effect of Drilling Parameters Torque, Thrust Force and Delamination Factor on GFRP and CFRP Composites using Different Size of Drills

2020 ◽  
Vol 9 (1) ◽  
pp. 474-479
Keyword(s):  
Thrust Force ◽  
Industrial Applications ◽  
Fiber Reinforced Polymers ◽  
Drilling Process ◽  
Fiber Reinforced ◽  
Reinforced Polymers ◽  
Delamination Factor ◽  
Fiber Reinforced Polymer Composites ◽  
Drill Diameter ◽  
Helical Flute

The trend of the materials that are being used for various industrial applications has shown a drastic variation over the decades. Pure metals are replaced by alloys and these alloys in turn are being replaced by composites in most of the present day applications. Fiber reinforced polymer composites (FRPs) extensively used materials and a lot of research is going on for further improvement of properties of these materials. Drilling process is important in assembly of components in manufacturing. In case of FRPs drilling process is a great challenge when compared to that of conventional material because of de-bonding, metric cracking, and fiber pullout. The present work is a study on the effect of torque and thrust force on delamination of Carbon Fiber Reinforced Polymers (CFRP) and Glass Fiber Reinforced Polymers (GFRP) and by drilling process. Experiments are conducted at different feeds, drill diameters and speeds. Image processing approach is used to quantify the drill-induced delamination where helical flute HSS drills of diameters 4mm, 6mm and 8mm are used. Statistical analysis is made to optimize the drill parameters by ANOVA and Taguchi technique. It is observed that at 4mm drill diameter, torque and thrust force are minimum for both CFRP and GFRP. However, the delamination factor is minimum at drill diameter of 6mm in case of GFRP and at 8mm for CFRP

scholarly journals Studies on physico-mechanical behaviour of kenaf/glass fiber reinforced epoxy hybrid composites

2021 ◽  
Vol 35 (1) ◽  
pp. 171-184
Author(s):  
A. H. Birniwa ◽  
S. S. Abdullahi ◽  
M. Y. Yakasai ◽  
A. Ismaila
Keyword(s):  
Water Absorption ◽  
Glass Fiber ◽  
Epoxy Resin ◽  
Potassium Permanganate ◽  
Chemical Resistance ◽  
Natural Fiber ◽  
Hybrid Composites ◽  
Fiber Composite ◽  
Fiber Composites ◽  
Untreated Fiber

In this study, various treated, untreated, and treated kenaf/glass fiber composites were fabricated using epoxy resin. A portion of kenaf fibers were subjected to treatment with alkali, sub-portion was taken for benzoyl peroxide and potassium permanganate prior to composite fabrication. This treatment on the composite material was undertaken to achieve improved modification of the interface between the matrix and fiber bond. A portion of the glass fiber was used for enhancing the mechanical properties of the hybrid composite. The tensile strength, flexural, density, water absorption and chemical resistance of the composites were analyzed using standard methods. FTIR was conducted on the fiber to ascertain the chemical treatment on the fibers, FESEM was used for the morphological study. The results obtained showed that the tensile and flexural strength improved from 46.45-298.3 kgf, and 10.5-54.7 kgf, respectively, in the composite samples. Chemical resistance of the kenaf fiber treated potassium permanganate composite improved compared to the untreated fiber composite in both cases. The density and water absorption properties of the composites were found to decrease in the treated fibers compared to untreated fiber composites, this treated composites showed less water absorption and density. The FTIR result revealed that reaction has taken place between the fiber and the treatment reagent. Hence, fiber modification has improved the properties of the composites due to increase in fiber-matrix interaction.                     KEY WORDS: Chemical properties, Epoxy resin, Hybrid, Kenaf, Mechanical strength, Natural fiber   Bull. Chem. Soc. Ethiop. 2021, 35(1), 171-184. DOI: https://dx.doi.org/10.4314/bcse.v35i1.15

The rheological behaviour and thermal ageing characteristics of PP/MWCNT/glass fibre multiscale composites

2021 ◽  
pp. 096739112199290
Author(s):  
N Rasana ◽  
K Jayanarayanan ◽  
Krishna Prasad Rajan ◽  
Aravinthan Gopanna
Keyword(s):  
Hybrid Composites ◽  
Rheological Behaviour ◽  
Strain Energy Release ◽  
Critical Stress Intensity Factor ◽  
Thermal Ageing ◽  
Multiwalled Carbon ◽  
Weight Percentage ◽  
Fixed Weight ◽  
Multiscale Composite ◽  
The Matrix

Multiscale hybrid composites were prepared using varying weight percentages (0 to 5) of multiwalled carbon nanotubes (MWCNTs) as nanofiller and a fixed weight percentage (20) of short glass fibres as micro filler (in polypropylene (PP) matrix. The shear and extensional viscosity of the composites was measured using a capillary rheometer. It was observed that even at higher shear rates the synergism of micro and nanofillers in the matrix significantly enhanced the melt viscosity. The complex nanotube network entanglement with micro fillers and PP chains imparted restrictions to the polymer chain movements. The prepared samples were subjected to thermal ageing at 100°C for 4 days in hot air oven. After ageing, multiscale composite with 3 wt% MWCNTs exhibited 28.57% enhancement in strain at break, whereas the tensile strength and modulus reduced by 6.8% and 8% respectively. The fracture toughness properties like strain energy release rate and critical stress intensity factor were not affected for multiscale composite at the optimum content of 3 wt% MWCNT, even after thermal ageing.

scholarly journals Effects of water absorption on the mechanical properties of hybrid natural fibre/phenol formaldehyde composites

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Sekar Sanjeevi ◽  
Vigneshwaran Shanmugam ◽  
Suresh Kumar ◽  
Velmurugan Ganesan ◽  
Gabriel Sas ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Strength ◽  
Water Absorption ◽  
Hybrid Composites ◽  
Phenol Formaldehyde ◽  
Natural Fibre ◽  
The Other ◽  
Fibre Reinforcement ◽  
Dry Conditions

AbstractThis investigation is carried out to understand the effects of water absorption on the mechanical properties of hybrid phenol formaldehyde (PF) composite fabricated with Areca Fine Fibres (AFFs) and Calotropis Gigantea Fibre (CGF). Hybrid CGF/AFF/PF composites were manufactured using the hand layup technique at varying weight percentages of fibre reinforcement (25, 35 and 45%). Hybrid composite having 35 wt.% showed better mechanical properties (tensile strength ca. 59 MPa, flexural strength ca. 73 MPa and impact strength 1.43 kJ/m2) under wet and dry conditions as compared to the other hybrid composites. In general, the inclusion of the fibres enhanced the mechanical properties of neat PF. Increase in the fibre content increased the water absorption, however, after 120 h of immersion, all the composites attained an equilibrium state.

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