scholarly journals Incoming control parameters for PVC sheets used for the production of plastic cards

Author(s):  
Olena Nazarenko

One of the main requirements for obtaining high-quality raw materials for production is a clear formulation of the necessary parameters that the manufacturer of materials must comply with in the production of raw materials. The very observance of these parameters in the future will reduce the number of production of unsuitable products and plastic cards with defects. Parameter control is carried out for each separate batch of materials. The sample during inspection should be at least 0.1 % of the total amount of material, the deviation from the parameters should be included in the tolerance. The tasks of the stage of product quality control should ensure the implementation of the quality policy, as well as the general economic policy of the enterprise. Control is an integral part of the activities of any enterprise, a regulator of factors that form quality at all stages of the production process and ensure the release of quality products. Based on the analysis and experimental studies, the main parameters that need to be monitored were determined: geometric dimensions, color, thickness, density, surface tension, tensile strength, uniformity of paint application, shrinkage during sheet sintering

2020 ◽  
Vol 2 ◽  
pp. 45-53
Author(s):  
Olena Kovaliova ◽  
Yuriy Chursinov ◽  
Viktoriia Kalyna ◽  
Tatyana Khromenko ◽  
Ekaterina Kunitsia

The features of the intensive technology of getting food sprouts with organic acids as an intensifier of germination were studied. The aim was to establish the features of the intensive technology of producing sprouts of different crops with using organic acids at germination (butanedioic, 3-pyridine carbonic, pteroylglutamic). It is important to search new and safe germination stimulators of universal use. Such substances are just the studied organic acids, because positive changes of quality parameters of a ready product are traced at their use in the sprout technology. There was studied the sprout technologies that includes washing, disinfection, step-by-step air-water soaking of grains from different crops and their germination. As a disinfectant and growth stimulator at the stage of grain material soaking, there were used water solutions of the organic acids in the concentration diapason from 0.025 to 2.5 g/l. Due to their use, it became possible to get high-quality healthy food products, namely sprouts of different crops. Organic acid solutions stimulate the germination process and allow to get an essentially higher amount of high-quality sprouts in shorter terms without chemical toxic admixtures. The research results of the influence of the mentioned organic acids on germination indices of different grains materials are presented. Optimal values of concentrations of active substances in solutions have been established. Comparing with the classic technology of using these acids as a growth stimulator for sprouts allows to decrease the total duration of material germination in 1.5–2 times. Due to that it becomes possible to initiate the industrial production of sprouts. The experimental studies proved the effectiveness of using organic acids at getting living sprouts. It is demonstrated, that their use allows not only to intensify grains germination, but also favors more active formation of sprouts. The presented technology of producing sprouts of different crops is innovative. The obtained grain raw materials may be used independently or as an important component of new food products.


2020 ◽  
Vol 63 (5) ◽  
pp. 344-350
Author(s):  
O. I. Nokhrina ◽  
I. D. Rozhikhina ◽  
A. I. Edil’baev ◽  
B. A. Edil’baev

Manganese ores of the vast majority of domestic deposits are of low quality: with low content of manganese (18 – 24 %) and high specific content of phosphorus (ratio P/Mn > 0.006). They have an increased content of iron and silicon and they are difficult to enrich. The main part of balance reserves of manganese ores – 98.5 million tons (64.2 %) is concentrated in large Usinskoye field in the Kemerovo region. In addition to Usinskoye, there are also deposits in this region Kaigadatskoye (32.7 million tons), Durnovskoye (300 thousand tons), Selezenskoye fields and the Chumay plot. For a comprehensive approach to solving the proposed problem it is needed to assess technical and economic feasibility of all stages (exploration, extraction and enrichment of manganese ores, their subsequent processing and consumption) of involvement of manganese ores from these deposits in production. Using developed technology of calcium-chloride enrichment, high-quality manganese concentrates are obtained from carbonate, including high-phosphorous ores of the Usinskoye field, poor oxide and ferromanganese ores of the Selezenskoye and the Durnovskoye fields. Extraction of manganese from manganese-containing raw materials into concentrate was at least 90 %. The resulting concentrate contains 58 – 64 % of manganese, less than 0.01 % of phosphorus, 0.02 – 0.05 % of iron oxide, 0.5 – 1.0 % of silica and sulfur. Thermodynamic calculations and experimental studies on the enrichment of polymetallic manganese-containing ores from the Chumay plot allowed us to determine the main technological parameters for extracting valuable components. The use of optimal technological parameters of enrichment allows extraction of up to 95 – 97 % of manganese and 98 – 99 % of nickel from raw materials.


2021 ◽  
Vol 64 (4) ◽  
pp. 273-281
Author(s):  
O. I. Nokhrina ◽  
I. D. Rozhikhina ◽  
I. A. Rybenko ◽  
M. A. Golodova, ◽  
A. O. Izrail’skii

The article presents the results of theoretical and experimental studies of leaching of polymetallic manganese-containing and ferromanganese ore. Thermodynamic calculations and experimental studies on enrichment of manganese-containing raw materials made it possible to determine the main technological parameters of the extraction of manganese, iron and non-ferrous metals, and to develop technological schemes for enrichment of various types of manganese-containing raw materials. The studies were carried out for polymetallic and ferromanganese ores of the Kaigadat deposit, the Selezen deposit, the Sugul site, located in the Kemerovo Region – Kuzbass. Before carrying out laboratory studies, the authors have performed thermodynamic analysis of ore leaching, chemical and X-ray structural analyzes of the samples. Laboratory tests were carried out on a multichamber autoclave unit MKA-4-75 using calcium and iron chlorides as solvents. Since the introduction of a reducing agent into the charge during leaching significantly improves the conditions for dissolution of oxides and hydroxides of manganese in calcium chloride, a series of experiments was conducted with the use of charcoal in the charge. Thermodynamic calculations have shown that the leaching process is fully implemented in the temperature range from 323 to 673 K. The results of the experiments confirmed the theoretical research results. The obtained data allowed the authors to propose a technological scheme for hydrometallurgical enrichment of polymetallic and ferromanganese ores to produce high-quality concentrates. All processed products are suitable for use. The use of optimal technological parameters of enrichment allows 95–97 % of manganese, up to 80 % of nickel, up to 99 % of cobalt, and 96–98 % of iron to be extracted from polymetallic manganese-containing raw materials. As a result of the deposition of these elements, high-quality concentrates of manganese, nickel, iron, cobalt are obtained. According to the proposed technological scheme for ferromanganese raw materials with a high content of silicates, it is possible to obtain high-quality concentrates of manganese and iron, while the extraction of manganese is 90–92 %, and of iron – 86–90 %.


Author(s):  
O. Yu. Kichigina

At production of stainless steel expensive alloying elements, containing nickel, are used. To decrease the steel cost, substitution of nickel during steel alloying process by its oxides is an actual task. Results of analysis of thermodynamic and experimental studies of nickel reducing from its oxide presented, as well as methods of nickel oxide obtaining at manganese bearing complex raw materials enrichment and practice of its application during steel alloying. Technology of comprehensive processing of complex manganese-containing raw materials considered, including leaching and selective extraction out of the solution valuable components: manganese, nickel, iron, cobalt and copper. Based on theoretical and experiment studies, a possibility of substitution of metal nickel by concentrates, obtained as a result of hydrometallurgical enrichment, was confirmed. Optimal technological parameters, ensuring high degree of nickel recovery out of the initial raw materials were determined. It was established, that for direct steel alloying it is reasonable to add into the charge pellets, consisting of nickel concentrate and coke fines, that enables to reach the through nickel recovery at a level of 90%. The proposed method of alloying steel by nickel gives a possibility to decrease considerably steel cost at the expense of application of nickel concentrate, obtained out of tails of hydrometallurgical enrichment of manganese-bearing raw materials, which is much cheaper comparing with the metal nickel.


Author(s):  
I. A. Ilina ◽  
I. A. Machneva ◽  
E. S. Bakun

  The article is devoted to the study of the chemical composition, physical and thermal-pfysical characteristics of damp apple pomaces and the identifying patterns of influence of drying temperature the functional composition and gel-forming ability of pectin. The research is aimed at obtaining initial data for the subsequent calculation of the main technological, hydro-mechanical, thermal, structural and economic characteristics of devices for drying the plant raw materials, ensuring the environmental safety and high quality of pectin-containing raw materials, the reducing heat and energy costs. As a result of the study of the thermal characteristics of apple pomaces, the critical points (temperature conductivity – 16.5 x 10-8 m2/s, thermal conductivity – 0.28 W/m K, heat capacity – 1627 j/(kg K)) at a humidity of 56 % are determined, which characterizing the transition from the extraction of weakly bound moisture to the extraction of moisture with strong bonds (colloidal, adsorption). It was found that the pomaces obtained from apples of late ripening have a higher content of solids (21-23 %), soluble pectin and protopectin (2.5-4.5 %). Dried pomaces obtained from apple varieties of late ripening contain up to 25 % pectin, which allow us to recommend them as a source of raw materials for the production of pectin. The optimum modes of preliminary washing of raw materials are offered, allowing to the remove the ballast substances as much as possible. It is established that when the drying temperature increases, the destructive processes are catalyzed: the strength of the pectin jelly and the uronide component and the degree of pectin esterification are reduced. The optimum drying temperature of damp apple pomaces is 80 0C, at which the quality of pectin extracted from the dried raw materials is maintained as much as possible. It is shown that the most effective for the pectin production is a fraction with a particle size of 3-5 mm, which allow us to extract up to 71 % of pectin from raw materials.


Physics ◽  
2021 ◽  
Vol 3 (2) ◽  
pp. 320-351
Author(s):  
Serge Nagorny

Recent progress in Cs2HfCl6 (CHC) crystal production achieved within the last five years is presented. Various aspects have been analyzed, including the chemical purity of raw materials, purification methods, optimization of the growth and thermal conditions, crystal characterization, defect structure, and internal radioactive background. Large volume, crack-free, and high quality CHC crystals with an ultimate scintillating performance were produced as a result of such extensive research and development (R & D) program. For example, the CHC crystal sample with dimensions ∅23 × 30 mm3 demonstrates energy resolution of 3.2% FWHM at 662 keV, the relative light output at the level of 30,000 ph/MeV and excellent linearity down to 20 keV. Additionally, this material exhibits excellent pulse shape discrimination ability and low internal background of less than 1 Bq/kg. Furthermore, attempts to produce a high quality CHC crystal resulted in research on this material optimization by constitution of either alkali ions (Cs to Tl), or main element (Hf to Zr), or halogen ions (Cl to Br, I, or their mixture in different ratio), as well as doping with various active ions (Te4+, Ce3+, Eu3+, etc.). This leads to a range of new established scintillating materials, such as Tl2HfCl6, Tl2ZrCl6, Cs2HfCl4Br2, Cs2HfCl3Br3, Cs2ZrCl6, and Cs2HfI6. To exploit the whole potential of these compounds, detailed studies of the material’s fundamental properties, and understanding of the variety of the luminescence mechanisms are required. This will help to understand the origin of the high light yield and possible paths to further extend it. Perspectives of CHC crystals and related materials as detectors for rare nuclear processes are also discussed.


2021 ◽  
Author(s):  
Shi-Hyun Seok ◽  
Seungjun Choo ◽  
Jinsung Kwak ◽  
Hyejin Ju ◽  
Ju-Hyoung Han ◽  
...  

A method of pelletizing raw materials was used to tackle unwarranted variations in MXene products depending on the parent MAX phases, manufacturing techniques, and preparation parameters, enabling a direct painting process on various surfaces for ink applications.


2013 ◽  
Vol 787 ◽  
pp. 382-387
Author(s):  
Li Zhou ◽  
Yuan Kui Ding ◽  
Pai Feng Luo

A facile low-cost non-vacuum process for fabrication of high quality CuInSe2(CIS) films is described, which indicates a promising way for the application in thin film solar cells. First, citrate-capped Cu11In9alloy nanoparticles are synthesized by hot-injection method after a system research on the different reaction time and Cu-In ratio of the raw materials. From the TEM and XRD results, we can see that uniform spherical nanoparticles with dominant Cu11In9phase and less particle-to-particle agglomeration are successfully achieved in this study. Then, employing spray and RTP selenization process, high quality CIS films with dense and big grains are obtained, which show the single chalcopyrite structure and the preferred (112) orientation. An energy band gap about 1.01 eV is measured through the absorption spectroscopy measurement in our work.


2021 ◽  
Vol 1028 ◽  
pp. 365-370
Author(s):  
Diba G Auliya ◽  
Soni Setiadji ◽  
Zulfi Mofa Agasa ◽  
Fitrilawati ◽  
Norman Syakir ◽  
...  

Polydimethylsiloxane (PDMS) has been widely used as a vitreous humour substitution in vitreoretinal surgery. Due to its limited availability and increasing domestic needs, the price of PDMS in Indonesia became very expensive. Previously, we reported the synthesized of PDMS from a high grade of monomer of 98% of Octamethylcyclotetrasiloxane (D4) and found that all PDMS samples produced high quality samples similar to that of commercial one. However, by considering the ease of obtaining raw materials and also the production costs, the synthesis of PDMS using monomer which easy to be found in Indonesia and low production costs is needed to be developed. Here, we reported the synthesis of PDMS using low grade of 96% of D4 in order to produce high quality of PDMS with low viscosity that can be used for vitreous humous substitution in vitreoretinal surgery. PDMS samples with low viscosity value of 0.94-1.35 Pa.s have been successfully synthesized from low grade of D4 and MM using ring-opening polymerization method. The yields of PDMS resulted in this research were in the range between 67.27% and 76.26%. From FTIR spectroscopy, it is found that all synthesized samples have structure and functional groups similar to PDMS using high grade of monomer of 98% Octamethylcyclotetrasiloxane (D4). From refractometer and surfgauge measurements, all samples have refractive index in the range of 1,4034-1,4040 and the value surface tension was 21 m.N/m.


Author(s):  
S.V. Matsenko ◽  
◽  
V.M. Minko ◽  
A.A. Koshelev ◽  
V.Yu. Piven ◽  
...  

Violation of industrial safety rules during the operation of offshore facilities for the production, storage and transportation of the hydrocarbon raw materials leads in the most cases to pollution of the marine environment with oil and its components. The works on localization and elimination of such pollution are carried out with the help of vessels of the technical support fleet and booms. When developing oil spill response plans at such facilities, a calculated determination of the technical characteristics of vessels and booms is required that are sufficient to carry out the planned activities. The basic design principles for determining the towing capacity of the technical fleet vessels involved in the localization and elimination of oil and oil product spills by trawling methods are given in the article. The calculation is based on theoretical studies performed by the authors of the physical processes occurring during the movement of objects of a mobile trawling order in the sea area. The results obtained during the course of theoretical studies were confirmed by the experimental studies carried out by the authors personally using the real pieces of equipment in the actual development of tasks for training spill containment by trawling. As a result, the empirical dependencies were obtained and experimentally confirmed, which can be used to calculate technical characteristics of the ships as part of the mobile orders and anchor systems as part of stationary orders intended for the localization and elimination of oil pollution. These results can be used, among other things, for the calculated substantiation of the technical characteristics of the technical fleet vessels designed to ensure safety of the offshore facilities for production, storage, and transportation of the hydrocarbon raw materials.


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