scholarly journals Analysis of depolymerization of insulating compositions of electric motor windings based on ultrasonic radiation

Vestnik MGTU ◽  
2021 ◽  
Vol 24 (4) ◽  
pp. 361-371
Author(s):  
A. I. Kashin ◽  
A. E. Nemirovsky
Keyword(s):  
Electric Motor ◽  
Software Systems ◽  
Electric Motors ◽  
Optimal Parameters ◽  
Fundamental Study ◽  
Environmental Friendliness ◽  
Stator Windings ◽  
Working Solution ◽  
Insulation Systems ◽  
Winding Insulation

This work is a continuation of the fundamental study on implementing an innovative method of repairing electric motors using ultrasound. A study of the method of dismantling windings based on ultrasound has been carried out for the purpose of energy efficiency, environmental friendliness and less time spent on the repair cycle of electric motors in terms of removing the stator winding. The investigated dismantling method is optimal for a number of technical issues in comparison with the existing methods for dismantling electric motor windings. In the work, the main focus is on the material of the winding insulation. Lacquer and compound types of insulation of industrial electric motors, which are the main ones everywhere, have been analyzed. The analysis of the impregnating electrical insulating compositions of the stator windings of electric motors and the influence of ultrasound on them during dismantling of the windings of electric motors at different levels of influence of forcing factors: duration and power of ultrasonic action, concentration and temperature of the working solution. The applied mathematical software systems for calculation and modeling guarantee the reliability and rationality of the results of the experiments obtained during the work. A system of equations has been modeled and models of the effect of useful factors relative to each other have been constructed, the results obtained have been optimized and the optimal parameters of both varnish and compound insulation systems have been identified. The optimal parameters of the investigated types of insulation show encouraging results on many important points: duration, energy consumption, environmental friendliness.

scholarly journals Investigation of the effect of ultrasonic radiation on varnished and compounded impregnating compositions with an innovative method of dismantling electric motor windings

Vestnik MGTU ◽  
2020 ◽  
Vol 23 (4) ◽  
pp. 354-363
Author(s):  
A. E. Nemirovsky ◽  
A. I. Kashin
Keyword(s):  
Experimental Studies ◽  
Point Of View ◽  
Electric Motors ◽  
Optimal Parameters ◽  
Environmental Friendliness ◽  
Stator Windings ◽  
Innovative Method ◽  
Working Solution ◽  
Insulation Systems ◽  
Scientific Results

For the purposes of energy efficiency, ecology and less time for the cycle of repairing electric motors in the part of the excavation of the stator winding, an innovative method for dismantling ultrasound-based windings has been investigated. From a technical point of view the method has shown to be more optimal in comparison with existing methods of removing the winding. The paper is a continuation of fundamental research on the development of an innovative method of repairing electric motors. It is in this article that the main emphasis is placed on the material from which the insulation of windings is made. Lacquer and compound insulations have been considered being the main types of insulation of industrial electric motors in our country. The analysis of impregnating electrical insulation compositions of motor stator windings has been carried out; the ultrasound effect during the dismantling of motor windings at different levels of influencing factors has been studied, namely duration and power of ultrasonic action, concentration and temperature of the working solution. The validity of the scientific results obtained in the work is confirmed by the correctness of the applied mathematical apparatus and the methods of mathematical modeling, the convergence of the results of numerical modeling and full-scale experiments. A system of equations has been simulated and models of the effect of useful factors relative to each other have been built, the results obtained have been optimized during the experiment and the optimal parameters of both lacquer and compound insulation systems have been identified. The optimal parameters of the types of insulation under study have shown encouraging results on many important points compared to the existing ones: duration, energy consumption, and environmental friendliness. The validity of the conclusions regarding the adequacy of the mathematical models used has been confirmed by the results of experimental studies conducted in the framework of this work of the process of depolymerization of the electric motors' stator windings.

scholarly journals Investigation of wear of insulation of traction engines of locomotives in operation

2018 ◽  
Vol 18 ◽  
pp. 01006 ◽  
Author(s):  
Roman Nefedov ◽  
Elena Loginova
Keyword(s):  
Electric Motor ◽  
Thermal Model ◽  
Dynamic Processes ◽  
Stationary Mode ◽  
Electric Motors ◽  
Thermal Tests ◽  
Traction Drive ◽  
Frontal Part ◽  
Cooling Air ◽  
Winding Insulation

The article analyzes reliability of traction electric motors in operation. It is shown that the greatest number of failure falls on the winding of the armature. Investigation of the causes of increased wear of the armature winding insulation was carried out using the dynamic thermal model of the electric motor. The model is represented by 150 final elements and takes into account the conditions of thermal conductivity between the nodes and heat transfer to the cooling air. Verification of the model was carried out by comparison with the results of thermal tests of electric motors of the series HБ-406 and ЭД-118. The field of temperatures in the traction motor under various loads was investigated. It is shown that in stationary mode the temperature change along the armature winding can reach 60C. Modeling of thermal dynamic processes in the engine during its operation on the locomotive allowed to identify the most stressed nodes. It is shown that the resource of the electric motor is determined by the wear of the insulation of the frontal part of the armature winding on the side of the traction drive of the locomotive.

Linear electric motors in feed drives of multi-purpose machine tools

2020 ◽  
pp. 47-52
Author(s):  
A.A. Mahov ◽  
O.G. Dragina ◽  
P.S. Belov ◽  
S.L. Mahov
Keyword(s):  
Electric Motor ◽  
Machine Tools ◽  
Electric Motors ◽  
Linear Motors ◽  
Machining Center ◽  
Feed Drives ◽  
Selection Of

The possibility of using linear feed drives along the X and the Y axes in the portal-milling machining center is shown. The calculations of force indicators of drives, feed drives of traverse and carriage for two modes, as well as the selection of Siemens linear motors are given. Keywords milling machining center, drive, feed, linear electric motor. [email protected]

scholarly journals Insulation Life Span of Low-Voltage Electric Motors—A Survey

Energies ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1738
Author(s):  
Vanessa Neves Höpner ◽  
Volmir Eugênio Wilhelm
Keyword(s):  
Life Span ◽  
Electric Motor ◽  
Low Voltage ◽  
Frequency Converter ◽  
Rate Of Change ◽  
High Rate ◽  
Switching Frequency ◽  
Electric Motors ◽  
Frequency Converters ◽  
High Switching Frequency

The use of static frequency converters, which have a high switching frequency, generates voltage pulses with a high rate of change over time. In combination with cable and motor impedance, this generates repetitive overvoltage at the motor terminals, influencing the occurrence of partial discharges between conductors, causing degradation of the insulation of electric motors. Understanding the effects resulting from the frequency converter–electric motor interaction is essential for developing and implementing insulation systems with characteristics that support the most diverse applications, have an operating life under economically viable conditions, and promote energy efficiency. With this objective, a search was carried out in three recognized databases. Duplicate articles were eliminated, resulting in 1069 articles, which were systematically categorized and reviewed, resulting in 481 articles discussing the causes of degradation in the insulation of electric motors powered by frequency converters. A bibliographic portfolio was built and evaluated, with 230 articles that present results on the factors that can be used in estimating the life span of electric motor insulation. In this structure, the historical evolution of the collected information, the authors who conducted the most research on the theme, and the relevance of the knowledge presented in the works were considered.

Selection of the optimal hydraulic drive for the press

2021 ◽  
pp. 50-60
Author(s):  
A.A. Antsifirov ◽  
V.A. Krivoshein
Keyword(s):  
Technological Process ◽  
Electric Motor ◽  
Software Package ◽  
Hydraulic Drive ◽  
Hydraulic Press ◽  
Topological Model ◽  
Electric Motors ◽  
Engine Operation ◽  
The Press ◽  
Selection Of

The research presented in the article is devoted to the selection of the electric motor of the hydraulic press drive with a nominal force of 5MN. The article presents the main characteristics and the description of the press operation using the means of mechanization of the technological process of pressure treatment. Using the Deform-3D software package, the process of stamping the crosspiece of the ZIL-130 cardan shaft was simulated. Based on the presented hydraulic scheme of the press, its topological model was formed in the PA-9 software package. The deformation force obtained in the course of modeling the technological process of stamping was used in the topological model of the press. Using a tabular cyclogram, the sequence of actuation of the end switches and hydraulic distributors during the stamping process is shown. In the article, two variants of engine operation were analyzed. Based on the results of the conducted research, it is necessary to focus on the second version of the 55 kW engine, the operation of which will provide the required characteristics of the hydraulic drive of the press, which in turn will allow for technological stamping operations. The simulation tools allow providing estimated information when selecting the necessary tools to ensure the optimal characteristics of hydraulic press drives. The article considered the variation of electric motors that differ from each other in nominal characteristics, with constant characteristics of the pump. For more accurate estimates of energy savings during the operation of the hydraulic drive, it is necessary to vary the characteristics of the pump in the simulation, and the best option is to form an experiment planning matrix when combining the characteristics of the electric motor and the hydraulic pump. This approach ultimately allows forming a function for which one can select a hydraulic drive from existing brands of electric motors and hydraulic pumps for presses of the corresponding range of nominal force.

Sustainability Aspects of Current Market Developments, Different Product Types and Innovative Manufacturing Processes of Electric Motors

2018 ◽  
Vol 882 ◽  
pp. 64-74 ◽  
Author(s):  
Andreas Mayr ◽  
Michael Weigelt ◽  
Michael Masuch ◽  
Martin Adrion ◽  
Aljoscha Bauer ◽  
...  
Keyword(s):  
Electric Motor ◽  
Resource Efficiency ◽  
Manufacturing Processes ◽  
Electric Motors ◽  
Holistic View ◽  
The Third ◽  
Market Product ◽  
Process View ◽  
Product And Process

There are numerous levers and constraints affecting the sustainability of electric motors. While previous work mostly focuses on individual energy and resource efficiency potentials within single phases of the motor’s lifecycle, this paper summarizes sustainability aspects from three different perspectives, namely from the market, product and process view. The first part of this paper analyzes the electric motor market to emphasize the significance of this industry and to outline the importance of state-regulated efficiency classes. The second part provides an overview of the range of electric motor types and their sustainability characteristics. The third part contains an analysis of manufacturing processes in terms of energy and resource efficiency by pointing out appropriate key figures and optimization approaches. In doing so, the connection of the three perspectives market, product and processes offers a holistic view on sustainability aspects of electric motors.

Research of Load Unbalance of a Two- Motor Variable Frequency Dtive for Scraper Conveyor

2021 ◽  
Vol 64 (4-5) ◽  
pp. 37-45
Author(s):  
Dmitry Shprekher ◽  
◽  
Gennady Babokin ◽  
Evgeny Kolesnikov ◽  
Dmitry Ovsyannikov ◽  
...  
Keyword(s):  
Load Balancing ◽  
Electric Motor ◽  
Frequency Converter ◽  
Common Type ◽  
Single Frequency ◽  
Variable Frequency ◽  
Electric Motors ◽  
Electric Drives ◽  
Scraper Conveyor ◽  
Simulation Results

The article analyzes the uneven loading of the scraper conveyor electric motors. The most common type of multi-motor conveyor is considered here: two-drive, with head and end drives connected through gearboxes and sprockets by an endless chain with scrapers. The simulation results are presented for three variants of com-binations of parameters of electric drives. It has been established that the use of a two-motor variable frequen-cy drive of a scraper conveyor powered by a single frequency converter inevitably entails uneven loading of the electric motors of the head and end drives. To eliminate this disadvantage, it is proposed to supply each electric motor from its own frequency converter. A system of automatic load balancing is proposed. The implementation and the result of the work of the load balancing system are carried out on a model in the Matlab / Simulink system.

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