scholarly journals Crashworthiness Optimization of Thin-Walled Rail with Different Collision Boundary Conditions

2015 ◽  
Vol 9 (1) ◽  
pp. 558-563 ◽  
Author(s):  
Hequan Wu ◽  
Libo Cao ◽  
Hongfeng Mao
Keyword(s):  
Boundary Conditions ◽  
Energy Absorption ◽  
Optimal Solution ◽  
Approximate Model ◽  
Impact Angle ◽  
Nsga Ii ◽  
Element Analysis ◽  
Good Energy ◽  
Thin Walled ◽  
Energy Absorbing

As the world automotive crash safety regulations are different, it’s very important to design the energy absorbing structures that satisfy different collision boundary conditions. A large number of vehicle energy absorption beams dimensions were measured and then a common thin-walled rail was chosen. Considering the complexity of automobile collision boundary, finite element analysis and experimental design, interval uncertain algorithms, Kriging approximate model, NSGA - II genetic algorithm were combined to optimize the structure of the thin-walled rail with different impact velocity and different impact angle. Then the Pareto optimal solution was obtained. Thin walled beam after optimization has good energy absorption characteristics under different collision boundary conditions. Research results provide a method for the designing of a car that meets various crash regulations at the same time.

Impact resistance and energy absorption ability of bio-mimetic thin-walled structures with hollow columns under impact loading

2021 ◽  
pp. 146442072110526
Author(s):  
Jianxun Du ◽  
Peng Hao ◽  
Kai Liu ◽  
Lin’an Li ◽  
Mabao Liu
Keyword(s):  
Energy Absorption ◽  
Wall Thickness ◽  
Impact Loading ◽  
Design Method ◽  
Impact Resistance ◽  
Impact Angle ◽  
Thin Walled Structures ◽  
Thin Walled ◽  
Energy Absorbing ◽  
The Impact

With the increasing damage of lives and properties caused by impact accidents, thin-walled tubes have been widely employed to make energy-absorbing structures in the field of automotive engineering due to their lightweight and energy absorption ability. In this work, we proposed three kinds of thin-walled bio-mimetic tubes inspired by horsetail plants and investigated the energy absorption abilities of the above structures with hollow columns under impact loading by means of the finite-element method. The effect of three factors, including column diameter, wall thickness, and impact angle, on the energy absorption characteristics of the bio-mimetic structure, is discussed. The primary outcome of this research is a design method for the use of thin-walled multi-cell tubes for an energy absorption device where impact loading is expected. It was also found that the energy absorption performances of the hexagonal structures are better than that of the triangular and quadrilateral ones. Moreover, the results revealed that the absorbed energy by thin-walled bio-mimetic structures shows more dependence on the impact angle than on the wall thickness of the tube.

scholarly journals Flexural-Torsional Vibration of Thin-Walled Beams Subjected to Combined Initial Axial Load and End Bending Moment: Application to the Design of Saw Tooth Blades

2019 ◽  
Vol 2019 ◽  
pp. 1-11
Author(s):  
Van Binh Phung ◽  
Anh Tuan Nguyen ◽  
Hoang Minh Dang ◽  
Thanh-Phong Dao ◽  
V. N. Duc
Keyword(s):  
Boundary Conditions ◽  
Axial Load ◽  
Stability Boundary ◽  
Bending Moment ◽  
Element Analysis ◽  
The Finite Element Analysis ◽  
Rayleigh Method ◽  
Thin Walled ◽  
The Stability ◽  
Fixed End

The present paper analyzes the vibration issue of thin-walled beams under combined initial axial load and end moment in two cases with different boundary conditions, specifically the simply supported-end and the laterally fixed-end boundary conditions. The analytical expressions for the first natural frequencies of thin-walled beams were derived by two methods that are a method based on the existence of the roots theorem of differential equation systems and the Rayleigh method. In particular, the stability boundary of a beam can be determined directly from its first natural frequency expression. The analytical results are in good agreement with those from the finite element analysis software ANSYS Mechanical APDL. The research results obtained here are useful for those creating tooth blade designs of innovative frame saw machines.

scholarly journals Novel cellular materials for energy absorption applications

2020 ◽  
Author(s):  
Mohammed Mudassir ◽  
Mahmoud Mansour
Keyword(s):  
Additive Manufacturing ◽  
Energy Absorption ◽  
Metal Foams ◽  
Cellular Materials ◽  
Cellular Structures ◽  
Senior Project ◽  
Key Factor ◽  
Good Energy ◽  
To Come ◽  
Energy Absorbing

Cellular materials such as metal foams are porous, lightweight structures that exhibit good energy absorption properties. They have been used for many years in various applications including energy absorption. Traditional cellular structures do not have consistent pore sizes and their behaviors and properties such as failure mechanisms and energy absorption are not always same even within the same batch. This is a major obstacle for their applications in critical areas where consistency is required. With the popularity of additive manufacturing, new interest has garnered around fabricating metal foams using this technology. It is necessary to study the possibility of designing cellular structures with additive manufacturing and their energy absorbing behavior before any sort of commercialization for critical applications is contemplated. The primary hypothesis of this senior project is to prove that energy absorbing cellular materials can be designed. Designing in this context is much like how a car can be designed to carry a certain number of passengers. To prove this hypothesis, the paper shows that the geometry is a key factor that affects energy absorption and that is possible to design the geometry in order to obtain certain behaviors and properties as desired. Much like designing a car, it requires technical expertise, ingenuity, experience and learning curve for designing cellular structures. It is simple to come with a design, but not so much when the design in constrained by stringent requirements for energy absorption and failure behaviors. The scope was limited to the study of metal foams such as the ones made from aluminum and titanium. The primary interest has been academic rather than finding ways to commercialize it. The study has been carried out using simulation and experimental verification has been suggested for future work. Nevertheless, the numerical or simulation results show that energy absorbing cellular structures can be designed that exhibit good energy absorption comparable to traditional metal foams but perhaps with better consistency and failure behaviors. The specific energy absorption was found to be 18 kJ/kg for aluminum metal foams and 23 kJ/kg for titanium metal foams. The average crushing force has been observed to be around 70 kN for aluminum and around 190 kN for titanium. These values are within the acceptable range for most traditional metal foams under similar conditions as simulated in this paper.

Composite Core Cross Tube Crushing Analysis

2020 ◽  
Author(s):  
Sean Jenson ◽  
Muhammad Ali ◽  
Khairul Alam
Keyword(s):  
Energy Absorption ◽  
Compressive Loading ◽  
Deformation Mode ◽  
High Energy ◽  
Absorption Capacity ◽  
Functionally Graded ◽  
Layer By Layer ◽  
Thin Walled ◽  
The Cross ◽  
Energy Absorbing

Abstract Thin walled axial members are typically used in automobiles’ side and front chassis to improve crashworthiness of vehicles. Extensive work has been done in exploring energy absorbing characteristics of thin walled structural members under axial compressive loading. The present study is a continuation of the work presented earlier on evaluating the effects of inclusion of functionally graded cellular structures in thin walled members under axial compressive loading. A compact functionally graded composite cellular core was introduced inside a cross tube with side length and wall thickness of 25.4 mm and 3.048 mm, respectively. The parameters governing the energy absorbing characteristics such as deformation or collapsing modes, crushing/ reactive force, plateau stress level, and energy curves, were evaluated. The results showed that the inclusion of composite graded cellular structure increased the energy absorption capacity of the cross tube significantly. The composite graded structure underwent progressive stepwise, layer by layer, crushing mode and provided lateral stability to the cross tube thus delaying local tube wall collapse and promoting large localized folds on the tube’s periphery as compared to highly localized and compact deformation modes that were observed in the empty cross tube under axial compressive loading. The variation in deformation mode resulted in enhanced stiffness of the composite structure, and therefore, high energy absorption by the structure. This aspect has a potential to be exploited to improve the crashworthiness of automobile structures.

Computational Modeling and Energy Absorption Behavior of Thin-Walled Tubes with the Kresling Origami Pattern

2021 ◽  
Vol 62 (2) ◽  
pp. 71-81
Author(s):  
Jiaqiang Li ◽  
Yao Chen ◽  
Xiaodong Feng ◽  
Jian Feng ◽  
Pooya Sareh
Keyword(s):  
Energy Absorption ◽  
Material Properties ◽  
Rotation Angle ◽  
Programming Model ◽  
Mixed Integer ◽  
Element Analysis ◽  
Cross Sectional ◽  
Thin Walled Tube ◽  
Absorption Performance ◽  
Thin Walled

Origami structures have been widely used in various engineering fields due to their desirable properties such as geometric transformability and high specific energy absorption. Based on the Kresling origami pattern, this study proposes a type of thin-walled origami tube the structural configuration of which is found by a mixed-integer linear programming model. Using finite element analysis, a reasonable configuration of a thin-walled tube with the Kresling pattern is firstly analyzed. Then, the influences of different material properties, the rotation angle of the upper and lower sections of the tube unit, and cross-sectional shapes on the energy absorption behavior of the thin-walled tubes under axial compression are evaluated. The results show that the symmetric thin-walled tube with the Kresling pattern is a reasonable choice for energy absorption purposes. Compared with thin-walled prismatic tubes, the thin-walled tube with the Kresling pattern substantially reduces the initial peak force and the average crushing force, without significantly reducing its energy absorption capacity; moreover, it enters the plastic energy dissipation stage ahead of time, giving it a superior energy absorption performance. Besides, the material properties, rotation angle, and cross-sectional shape have considerable influences on its energy absorption performance. The results provide a basis for the application of the Kresling origami pattern in the design of thin-walled energy-absorbingstructures.

Analysis of the crashworthiness design and collision dynamics of a subway train

2019 ◽  
Vol 234 (10) ◽  
pp. 1117-1128
Author(s):  
Suchao Xie ◽  
Xuanjin Du ◽  
Hui Zhou ◽  
Da Wang ◽  
Zhejun Feng
Keyword(s):  
Finite Element ◽  
Energy Absorption ◽  
Mechanical Performance ◽  
Simulation Analysis ◽  
Element Model ◽  
Collision Dynamics ◽  
Element Analysis ◽  
Static Compression ◽  
Subway Train ◽  
Energy Absorbing

In this study, the crashworthiness of a subway train was assessed by establishing a finite element model for the first three carriages of the train and the track using the Hypermesh software. By utilising the *MAT_HONEYCOMB material model, a honeycomb in an anti-climbing energy-absorbing device was simulated. Moreover, the process of a subway train – travelling at a speed of 25 km/h – colliding with another identical train in a stationary and non-braking state was simulated by employing the finite element analysis software Hypermesh and LS-DYNA. The process of simulation analysis was divided into two parts: (1) analysis of the anti-climbing energy-absorbing devices under static compression for the investigation of energy absorption and (2) collision analysis of the whole train. The contributions of the proposed energy-absorbing structure – at the end of driver’s cab, the coupler and draft gears on each section – to the overall energy absorption in a train collision were calculated. Furthermore, based on the EN15227 standard, the crashworthiness of the train with respect to the survival space for occupants, train acceleration and uplift of wheels relative to the track was evaluated. The coupler of the first carriage fails in a collision at 25 km/h, and the coupler and draft gear are the main energy-absorbing devices. *MAT_HONEYCOMB was used to define the honeycomb materials in anti-climbing energy-absorbing devices and could simulate the mechanical performance thereof. The crashworthiness of the train meets the relevant standard requirements.

Energy Absorption of Thin Walled Members Under Axial Compressive Loading

2014 ◽  
Author(s):  
Eboreime Ohioma ◽  
Muhammad Ali ◽  
Khairul Alam
Keyword(s):  
Energy Absorption ◽  
Cross Sections ◽  
Compressive Loading ◽  
Thin Wall ◽  
Analysis Software ◽  
Element Analysis ◽  
Cross Sectional ◽  
Compressive Loads ◽  
Thin Walled ◽  
Deformation Modes

This study was conducted to investigate the effects of cross-sectional geometry on thin wall axial crushing members for the purpose of improved energy absorption. A total of five geometrically equivalent shapes (same wall thickness area, material, and length) were analyzed namely, triangle, rectangle, square, pentagon, and circle. The deformation modes and energy absorption of the members were studied under compressive loads and compared using ABAQUS/Explicit module, finite element analysis software. The simulations revealed that for the five geometrically equivalent cross sections under equal loading conditions, the pentagon shaped member absorbed the highest amount of energy. As compared to baseline rectangle member, the pentagon member absorbed approximately 25–28% more energy.

Design Optimization of Bi-Tubular Thin Walled Columns for Crashworthiness Application

2011 ◽  
Vol 462-463 ◽  
pp. 1218-1223
Author(s):  
Faris Tarlochan
Keyword(s):  
Response Surface ◽  
Traffic Safety ◽  
Impact Load ◽  
Steel Tubes ◽  
Element Analysis ◽  
Surface Method ◽  
Crashworthiness Design ◽  
Good Potential ◽  
Thin Walled ◽  
Energy Absorbing

Improving crashworthiness of vehicles is considered to be one of the main concerns in traffic safety. The study focused on new designs that can be incorporated into existing vehicles. The paper presents a crashworthiness design of a bi-tubular thin walled column for different dimension profiles. To formulate the complex crashworthiness design problem, the response surface method (RSM) was utilized. The design of experiments of the factorial design is used to construct the response surface for the specific energy absorption (SEA). This surface was optimized for SEA. Results from a finite element analysis of elastic plastic square bi-tubular steel tubes subjected to dynamic axial impact load are reported. The bi-tubular design has shown good potential as an efficient energy absorber in comparison to existing conventional energy absorbing structures.

Experimental study of a honeycomb energy-absorbing device for high-speed trains

2019 ◽  
Vol 234 (10) ◽  
pp. 1170-1183
Author(s):  
Benhuai Li ◽  
Zhaijun Lu ◽  
Kaibo Yan ◽  
Sisi Lu ◽  
Lingxiang Kong ◽  
...  
Keyword(s):  
Energy Absorption ◽  
High Speed ◽  
Aerodynamic Drag ◽  
Weight Ratio ◽  
Large Mass ◽  
High Speed Train ◽  
Cross Sectional ◽  
High Speed Trains ◽  
Thin Walled ◽  
Energy Absorbing

Aluminium honeycomb is a light weight, thin-walled material with a typical multi-cellular construction and a good strength-to-weight ratio. Therefore, aluminium honeycomb can be used as an energy-absorbing device for high-speed trains. Due to its large mass and high operating speed, a high-speed train can generate large impact energy. Thus, an energy-absorbing device with a greater energy absorption capability must be designed for high-speed trains. To reduce the aerodynamic drag, the cross-sectional area of a high-speed train is limited. Therefore, a honeycomb energy-absorbing device should be designed in such a way that it is longer than the traditional energy-absorbing devices; however, this may lead to bending, destruction and uncontrollable deformation of the honeycomb; these factors are not conducive for energy absorption. In this paper, a sleeve structure was designed for high-speed trains, and a crash experiment of the energy-absorbing structure showed that the bending and destruction of the honeycomb energy-absorbing device are effectively suppressed compared with the ordinary honeycomb energy-absorbing structure. Moreover, the fluctuation of the crash force was smaller and the crash force is more stable than the traditional thin-walled energy-absorbing structure. Therefore, the deformation instability problem of the ordinary honeycomb energy-absorbing structure and the crash force fluctuation problem of the traditional thin-walled energy-absorbing structure can be solved. Then, a crash experiment and simulation involving a high-speed train with improved honeycomb energy-absorbing device was carried out, and the results showed that the deformation of the end of the train body was stable and controllable, and the train body deceleration satisfied the collision standard EN15227.

Energy-Absorbing Characteristics of the Stiffened Thin-Walled Tubes Subjected to Axial Crushing

2013 ◽  
Vol 437 ◽  
pp. 158-163
Author(s):  
Wei Liang Dai ◽  
Xu Guang Li ◽  
Qing Chun Wang
Keyword(s):  
Energy Absorption ◽  
Specific Energy ◽  
Absorption Capacity ◽  
Test Results ◽  
Energy Absorption Capacity ◽  
Specific Energy Absorption ◽  
Axial Crushing ◽  
The Mean ◽  
Thin Walled ◽  
Energy Absorbing

Energy absorbing characteristics of the non-stiffened and stiffened single hat sections subjected to quasi-static axial crushing were experimentally investigated. First non-stiffened hat sections were axially crushed, then structures with different stiffened methods (stiffened in hat and stiffened in the plate) were tested, finally energy absorption capacities of these structures were compared. Test results showed that, for the appropriate designed stiffened tube, the mean crush force and mass specific energy absorption were increased significantly compared to the non-stiffened. Stiffened in hat section showed a little more energy absorption capacity than that stiffened in the plate, but the structure may sustain a global bending.

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