Biofilter Response to Upsets in Process Conditions

2009 ◽  
Vol 4 (1) ◽  
Author(s):  
Zarook M Shareefdeen

Full scale biofilter systems are often subjected to variations in operational and environmental conditions. Occasional fluctuations in the flow rate, temperature, concentrations of process emissions, and pH drops are commonly encountered. In this work, a general transient biofilter model which incorporates axial dispersion effects, interactive kinetics, multi-component adsorption effects and oxygen limitations aspects have been used to study the dynamic behavior of biofilters to process upsets. Biofilter performance under sinusoidal and triangular perturbations of concentrations, flow rate, and media pH are presented. The results of this study will be useful in the designing and process control of biofilter systems that are exposed to varying operational conditions.

2014 ◽  
Vol 14 (1) ◽  
pp. 25
Author(s):  
Wiwut Tanthapanichakoon ◽  
Shinichi Koda ◽  
Burin Khemthong

Fixed-bed tubular reactors are used widely in chemical process industries, for example, selective hydrogenation of acetylene to ethylene in a naphtha cracking plant. A dynamic model is required when the effect of large fluctuations with time in influent stream (temperature, pressure, flow rate, and/or composition) on the reactor performance is to be investigated or automatically controlled. To predict approximate dynamic behavior of adiabatic selective acetylene hydrogenation reactors, we proposed a simple 1-dimensional model based on residence time distribution (RTD) effect to represent the cases of plug flow without/with axial dispersion. By modeling the nonideal flow regimes as a number of CSTRs (completely stirred tank reactors) in series to give not only equivalent RTD effect but also theoretically the same dynamic behavior in the case of isothermal first-order reactions, the obtained simple dynamic model consists of a set of nonlinear ODEs (ordinary differential equations), which can simultaneously be integrated using Excel VBA (Visual BASIC Applications) and 4th-order Runge-Kutta algorithm. The effects of reactor inlet temperature, axial dispersion, and flow rate deviation on the dynamic behavior of the system were investigated. In addition, comparison of the simulated effects of flow rate deviation was made between two industrial-size reactors.Keywords: Dynamic simulation, 1-D model, Adiabatic reactor, Acetylene hydrogenation, Fixed-bed reactor, Axial dispersion effect


1997 ◽  
Vol 36 (6-7) ◽  
pp. 449-456 ◽  
Author(s):  
Jürgen Oles ◽  
Norbert Dichtl ◽  
Hans-hermann Niehoff

The general goals of anaerobic sludge stabilisation are degradation of organic substances, reduction of solids, decrease of pathogenic bacterias, improvement of dewatering capabilities and production of biogas. The anaerobic degradation process can be divided in several steps with different optimum operational conditions. This gives the possibility to design treatment plants as a two-stage process, optimizing the process conditions in each step and thereby leading to an overall increase in process efficiency. Research results in lab scale and pilot scale have shown that a two-stage digestion process with a high loaded first thermophilic (50-55°C) stage and a second stage under mesophilic (35-37°C) conditions with sufficient retention time will lead to the best results. After giving a short summary of the development of the two-stage thermophilic/mesophilic digestion process the paper will present full scale experiences with this system in Germany.


2021 ◽  
Vol 28 (1) ◽  
pp. 49-63
Author(s):  
Duraid Ahmed ◽  
Ihal Abed

This paper is a study of the dynamic behavior of the double effect evaporator on the basis of energy and material balance under unsteady state conditions inside the evaporator. The simulation process was based on a model for the intensification of tomato juice. The mathematical model was used to study the effect of operational conditions, namely, the temperature of the feed, the flow rate of the feed, and the feed concentration. The dynamic behavior of the open system was studied by measuring the temperature response of the evaporators to the change of the staging function in the temperature of the feed, the feed flow rate and the feed concentration in the rate of (±10%, ±20%).The proportionalintegral-derivative and model predictive controllers were applied to solve the difficult problem by determining the best operational conditions and avoid a sharp increase in temperature. Two methods are tested to control a wide range of operating conditions and simulation results show that there is good accuracy. The MPC controller is more accurate than the PID control and faster to reach the constant value.


2020 ◽  
Vol 2 (1) ◽  
Author(s):  
Delia Teresa Sponza ◽  
Cansu Doğanx

The scope of this study, is  1-butanol production from CO2 with S. elongatus PCC 7942 culture. The yields of 1-butanolproduced/CO2utilized have been calculated. The maximum concentration of produced 1- butanol is 35.37 mg/L and 1-butanolproduced/CO2utilized efficiency is 92.4. The optimum operational conditions were  30°C temperature, 60 W intensity of light, pH= 7.1, 120 mV redox potential, 0.083 m3/sn flow rate with CO2 and 0.5 mg/l dissolved O2 concentration. Among the enzymes on the metabolic trail of the production of 1-butanol via using S. elongatus PCC 7942 cyanobacteria. At maximum yield; the measured concentrations are 0.016 µg/ml for hbd; 0.0022 µg/ml for Ter and 0.0048 µg/ml for AdhE2. The cost analyses necessary for 1-butanol production has been done and the cost of 1 litre 1-butanol has been determined as maximum 1.31 TL/L.


1985 ◽  
Vol 17 (11-12) ◽  
pp. 297-298 ◽  
Author(s):  
Takao Murakami ◽  
Atsushi Miyairi ◽  
Kazuhiro Tanaka

In Japan various biological phosphorus removal processes have recently been researched by laboratory or pilot plant scale studies and most of them have shown good results. Based on these results, the Japan Sewage Works Agency has conducted a full scale study of the biological phosphorus removal process from June 1982 until February 1983, which was the first full scale operation of this process in Japan. The main purpose of the study was to evaluate phosphorus removal efficiency and also nitrogen removal efficiency of the process and in addition, to ascertain the important operating factors of the process. For the study a treatment train of a large scale sewage treatment plant was remodelled. The aeration tank of 3.825 m3 volume was divided into four equal cells. The whole train including return sludge line was operated entirely independently of the other trains. During the experiment the train was operated under two different modes, Mode 1 and Mode 2. In Mode 1, the train was operated as an A/O process, the first cell of the aeration tank being anaerobic and the other cells oxic. In Mode 2, the train was operated as a Modified Phoredox process. In this case, the first cell was anaerobic, but the second cell was anoxic and nitrified liquor was returned to it from the end of the oxic cells. Mode 1 and Mode 2 were further divided into many ‘runs' and the flow rate varied between 12,550 m3 d−1 and 25,270 m3 d−1 , corresponding to retention times of 7.3 hours and 3.6 hours, respectively. Throughout the experimental period the mean value of influent (primary effluent) total-P concentration was 3.38 mg 1−1 , and that of the final effluent was 0.47 mg 1−1 . A cumulated frequency curve of the data showed that about 93% of measured effluent total-P was below 1.0 mg l−1 . Therefore, it can be concluded that with these influent total-P levels, biological phosphorus removal processes can sufficiently satisfy the effluent standard of 1 mg 1−1 total-P. Even when the process was operated as a Modified Phoredox Process, no obstruction to phosphorus removal because of nitrification was observed and phosphorus removal remained good. However, since the sewage treatment plant treated influent from a combined sewerage system, phosphorus removal was sometimes affected by heavy rainfalls. In such cases phosphorus release in the anaerobic cell was insufficient because of increased influent NOx concentration and accordingly increased denitrification level in the anaerobic cell. Therefore, as a result, enhanced phosphorus uptake in the following cells could not be observed. Higher process stability can be expected if an effective countermeasure to high influent NOx concentration can be made. Influence of flow rate fluctuation on the process was also studied. The treatment train was operated for a week under a daily flow rate fluctuation pattern which ranged between 460 m3 hr−1 and 820 m3 hr−1 . Nevertheless, the effluent total-P concentration showed no increase and stayed constantly lower than 0.5 mg 1−1. The oxidation reduction potential (ORP) was an effective control index to evaluate the degree of phosphorus release in the anaerobic cell. Water temperature did not affect phosphorus release and uptake rates.


1994 ◽  
Vol 29 (7) ◽  
pp. 153-156 ◽  
Author(s):  
D. Wedi ◽  
P. A. Wilderer

Most of the fundamental processes responsible for enhanced biological phosphorus removal (EBPR) were obtained through laboratory tests under defined conditions with pure or enriched cultures. Acinetobacter sp. was identified as the most important group of bacteria responsible for bio-P removal. Full scale data showed, however, that laboratory results do not match full scale results well enough. There is a lack of data on the effects of sub-optimal process conditions such as inadequate availability of volatile fatty acids (VFA), high nitrate recycle, storm water inflow or low temperatures. In this paper the results of full scale experiments on P-release are presented and compared with theoretical values. Measurements at a full scale Phoredox-system showed a surprisingly low P-release in the anaerobic reactor. Only 4 to 10% of the phosphorus in the activated sludge was released in the bulk liquid. With laboratory batch-tests, a maximum of 20% of the P in the sludge could be released. It is assumed that under the prevailing process conditions either the fraction of Acinetobacter sp. was very small, or bacteria other than Acinetobacter sp. were responsible for the P-removal, or most of the phosphorus was bound chemically but mediated by biological processes.


2000 ◽  
Vol 41 (7) ◽  
pp. 165-171 ◽  
Author(s):  
W. A. Hijnen ◽  
J. Willemsen-Zwaagstra ◽  
P. Hiemstra ◽  
G. J. Medema ◽  
D. van der Kooij

At eight full-scale water treatment plants in the Netherlands the removal of spores of sulphite-reducing clostridia (SSRC) was determined. By sampling and processing large volumes of water (1 up to 500 litres) SSRC were detected after each stage of the treatment. This enabled the assessment of the removal efficiency of the full-scale unit processes for persistent micro-organisms. A comparison with literature data on the removal of Cryptosporidium and Giardia by the same type of processes revealed that SSRC can be considered as a potential surrogate. The average Decimal Elimination Capacity (DEC) of the overall treatment plants ranged from 1.3–4.3 log. The observed actual log removal of SSRC by the unit processes and the overall treatment at one of the studied locations showed that the level of variation in removal efficiency was approximately 2 log. Moreover, from the actual log removal values it was observed that a low SSRC removal by one unit process is partly compensated by a higher removal by subsequent unit processes at this location. SSRC can be used for identification of the process conditions that cause variation in micro-organism removal which may lead to process optimization. Further research is necessary to determine the optimal use of SSRC in water quality monitoring for the production of microbiologically safe drinking water.


2021 ◽  
Vol 9 (7) ◽  
pp. 1457
Author(s):  
Julia Hassa ◽  
Johanna Klang ◽  
Dirk Benndorf ◽  
Marcel Pohl ◽  
Benedikt Hülsemann ◽  
...  

There are almost 9500 biogas plants in Germany, which are predominantly operated with energy crops and residues from livestock husbandry over the last two decades. In the future, biogas plants must be enabled to use a much broader range of input materials in a flexible and demand-oriented manner. Hence, the microbial communities will be exposed to frequently varying process conditions, while an overall stable process must be ensured. To accompany this transition, there is the need to better understand how biogas microbiomes respond to management measures and how these responses affect the process efficiency. Therefore, 67 microbiomes originating from 49 agricultural, full-scale biogas plants were taxonomically investigated by 16S rRNA gene amplicon sequencing. These microbiomes were separated into three distinct clusters and one group of outliers, which are characterized by a specific distribution of 253 indicative taxa and their relative abundances. These indicative taxa seem to be adapted to specific process conditions which result from a different biogas plant operation. Based on these results, it seems to be possible to deduce/assess the general process condition of a biogas digester based solely on the microbiome structure, in particular on the distribution of specific indicative taxa, and without knowing the corresponding operational and chemical process parameters. Perspectively, this could allow the development of detection systems and advanced process models considering the microbial diversity.


2011 ◽  
Vol 189-193 ◽  
pp. 2285-2288
Author(s):  
Wen Hua Jia ◽  
Chen Bo Yin ◽  
Guo Jin Jiang

Flow features, specially, flow rate, discharge coefficient and efflux angle under different operating conditions are numerically simulated, and the effects of shapes and the number of notches on them are analyzed. To simulate flow features, 3D models are developed as commercially available fluid flow models. Most construction machineries in different conditions require different actions. Thus, in order to be capable of different actions and exhibit good dynamic behavior, flow features should be achieved in designing an optimized proportional directional spool valve.


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