scholarly journals CRYSTALLINE PHASE REACTIVITY IN THE SYNTHESIS OF FLY ASH-BASED GEOPOLYMER

2011 ◽  
Vol 11 (1) ◽  
pp. 90-95 ◽  
Author(s):  
Lukman Atmaja ◽  
Hamzah Fansuri ◽  
Anggaria Maharani

Aluminosilicate, alkaline solution and fly ash from a power plant have been used to synthesize geopolymer at ambient temperature. SiO2/Al2O3 mole ratio of the starting materials was varied by the addition of pure, insoluble corundum and quartz. The geopolymer exhibited some differences in the ratio of initial reaction mixtures and that of final products. The corundum gave no influence to the compressive strength while the quartz at SiO2/Al2O3=4.0-6.0 produced significant change in the strength. The highest compressive strength achieved was 65 MPa. XRD using analysis Rietveld method proved that quartz has been found both in starting materials as well as in the geopolymer indicating the involvement of crystalline phases, to some extent, in geopolymerization process.

2014 ◽  
Vol 680 ◽  
pp. 54-60
Author(s):  
Ji Hwan Won ◽  
Seung Gu Kang

In this research, the fly ash (F/A) discharged from a thermal power plant was recycled to manufacture geopolymer containing granules instead of sand. Several types of granules using fly ash were assessed. The properties of the geopolymer/granule composites were analyzed as a function of the crystalline phase and size of the granules, as well as the molding pressure. The compressive strength and density of the geopolymer composites containing the hydrated granules fabricated by hand-tapping were 5.7 MPa and 1.47 g/cm3, respectively, while composites created by pressure molding were 15.6 MPa and 1.73 g/cm3. These results are comparative or superior to those of commercial cement bricks (8 MPa according to KS F 4004). Therefore, the geopolymer/granule composites fabricated in this study can be applied to cement bricks and can be a base for the enhancement of the recycling rate of fly ash.


2021 ◽  
Vol 1017 ◽  
pp. 41-50
Author(s):  
Natalia I. Kozhukhova ◽  
Anastasia Yu. Teslya ◽  
Natalia I. Alfimova ◽  
Marina I. Kozhukhova

Nowadays geopolymer is promising and relevant material that can be effectively used in wide range of application areas. It is possible because of there are a lot of potential sources of raw materials for geopolymer synthesis. Raw components are the one of the key parameters that effect on geopolymer performance. On the other hands, the technological stages of geopolymer synthesis is no less important factor. The purpose of this study was to determine effect of technological parameters of geopolymer synthesis such as component composition of solid state phase, alkaline activator preparation and its introduction onto geopolymer paste as well as curing temperature on performance characteristics of geopolymer. Fly-ash based geopolymer samples were prepared with adding of different mineral components: Portland cement (PC), kaolin, metakaolin; different curing temperature conditions: ambient temperature and temperature treatment at 70 °C in oven during 24 hours; different methods of preparation and application of alkaline activator: using of fresh alkaline solution and using alkaline solution after 24 hours of cooling. The results show that efficiency of curing temperature conditions strongly depend on component composition of geopolymer paste. Samples, containing PC and metakaolin demonstrate better characteristics after curing under ambient temperature. Samples, containing kaolin and reference composition (fly ash only) the temperature treatment in oven is the best curing method (increasing in compressive strength up to 13 times). Using alkaline solution of NaOH after 24 hours of cooling gives a good effect on geopolymerization process and provides increasing in compressive strength value from 13 to 84 % for all experimental geopolymer pastes. However, average density for all compositions is varied slightly.


Author(s):  
A. Z. Mohd Ali ◽  
◽  
N. A. Jalaluddin ◽  
N. Zulkiflee ◽  
◽  
...  

The production of ordinary Portland cement (OPC) consumes considerable amount of natural resources, energy and at the same time contribute in high emission of CO2 to the atmosphere. A new material replacing cement as binder called geopolymer is alkali-activated concrete which are made from fly ash, sodium silicate and sodium hydroxide (NaOH). The alkaline solution mixed with fly ash producing alternative binder to OPC binder in concrete named geopolymer paste. In the process, NaOH was fully dissolved in water and cooled to room temperature. This study aims to eliminate this process by using NaOH in solid form together with fly ash before sodium silicate liquid and water poured into the mixture. The amount of NaOH solids were based on 10M concentration. The workability test is in accordance to ASTM C230. Fifty cubic mm of the geopolymer paste were prepared which consists of fly ash to alkaline solution ratio of 1: 0.5 and the curing regime of 80℃ for 24 hours with 100% humidity were implemented. From laboratory test, the workability of dry method geopolymer paste were decreased. The compressive strength of the dry mix of NaOH showed 55% and the workability has dropped to 58.4%, it showed strength reduction compared to the wet mix method.


2019 ◽  
Vol 2 (1) ◽  
pp. 50
Author(s):  
Andrie Harmaji ◽  
Claudia Claudia ◽  
Lia Asri ◽  
Bambang Sunendar ◽  
Ahmad Nuruddin

Abstract:. Suralaya power plant produces fly ash about 219.000 ton per year. Fly ash contents of silica and alumina as major components that can be used as precursors for geopolymer, a three dimensional networks aluminosilicate polymers. This research aim is to utilize fly ash for geopolymer made by mixing fly ash, fine aggregate, and alkali activator in a cubic mould and curing was carried out at room temperature for 7 and 28 days. After 28 days of curing the compressive strength of geopolymer reached 41.70 MPa. XRD characterization shows Albite (NaAlSi3O8) formation which has similarity to geopolymer compound. Fourier Transform Infra Red spectra show siloxo and sialate bond. These are typical functional groups that are found in geopolymer materials.Keyword: geopolymer, fly ash, aluminosilicate, alkali activator, albite, siloxo, sialateAbstrak: Pembangkit Listrik Tenaga Uap (PLTU) Suralaya menghasilkan fly ash (abu terbang) sekitar 219.000 ton per tahun. Fly ash memiliki silika dan alumina sebagai komponen utama yang dapat digunakan sebagai prekursor untuk geopolimer, suatu material polimer aluminosilikat tiga dimensi. Penelitian ini bertujuan untuk memanfaatkan fly ash untuk geopolimer yang dibuat dengan mencampur fly ash, agregat halus, dan aktivator alkali dalam cetakan kubik dan pengawetan dilakukan pada suhu kamar selama 7 dan 28 hari. Setelah 28 hari curing kekuatan tekan geopolimer mencapai 41,70 MPa. Karakterisasi XRD menunjukkan pembentukan Albite (NaAlSi3O8) yang memiliki kemiripan dengan senyawa geopolimer. Hasil spektroskopi Fourier Transform Infra Red (FTIR) menunjukkan ikatan siloxo dan sialate yang merupakan gugus fungsional khas yang ditemukan dalam geopolimer.Kata Kunci: geopolimer, abu terbang, aluminosilikat, alkali aktivator, albite, siloxo, sialate


2019 ◽  
Vol 2 (2) ◽  
pp. 65
Author(s):  
Purwanto P. ◽  
Himawan Indarto

Portland cement production process which is the conventional concrete constituent materials always has an impact on producing carbon dioxide (CO2) which will damage the environment. To maintain the continuity of development, while maintaining the environment, Portland cement substitution can be made with more environmentally friendly materials, namely fly ash. The substitution of fly ash material in concrete is known as geopolymer concrete. Fly ash is one of the industrial waste materials that can be used as geopolymer material. Fly ash is mineral residue in fine grains produced from coal combustion which is mashed at power plant power plant [15]. Many cement factories have used fly ash as mixture in cement, namely Portland Pozzolan Cement. Because fly ash contains SiO2, Al2O3, P2O3, and Fe2O3 which are quite high, so fly ash is considered capable of replacing cement completely.This study aims to obtain geopolymer concrete which has the best workability so that it is easy to work on (Workable Geopolymer Concrete / Self Compacting Geopolymer Concrete) and obtain the basic characteristics of geopolymer concrete material in the form of good workability and compressive strength. In this study, geopolymer concrete is composed of coarse aggregate, fine aggregate, fly ash type F, and activators in the form of NaOH and Na2SiO3 Be52. In making geopolymer concrete, additional ingredients such as superplastizer are added to increase the workability of geopolymer concrete. From this research, the results of concrete compressive strength above fc' 25 MPa and horizontal slump values reached 60 to 80 centimeters.


2019 ◽  
Vol 270 ◽  
pp. 01004
Author(s):  
Rachmansyah ◽  
Harianto Hardjasaputra ◽  
Meilanie Cornelia

The Earth Summit 1997 in Kyoto (Japan), industrialized countries agreed to reduce gas emissions by 21% to avoid global warming due to greenhouse effect with the release of CO2 into the air. From the research result, cement industry sector all over the world contributes about 8 - 10% of total CO2 emission. This number is quite high and if there is not a special action to reduce, CO2 emissions will continue to increase along with the rapid development of infrastructure in various parts of the world including in Indonesia. To support greenhouse effect reduction efforts due to CO2 emissions and environmental conservation, civil engineers in the world are taking steps to achieve Sustainable Concrete Technology, in order to create “Green Concrete”. For that reason in the direction of “Green Concrete”, innovation is needed to reduce or replace cement in the concrete mixing. The ash waste electrical power generating plants of fly ash is a material containing many SiO2 and Al2O3 which can be used to replace the overall of cement in concrete. Geopolymer concrete is a fly ash-based concrete that replaces the entire cement in its manufacture. Workability in mixing geopolymer concrete is very low, due to the rapid reaction of the alkaline solution when it reacts with fly ash. To improve the workability can be added water at the time of mixing. The fly ash used in the mixing from the Paiton power plant in East Java with grain size 12.06 μm with round granules and chemical composition of fly ash containing SiO2, Al2O3 and Fe2O3 with a total of 75.151%. The planned compressive strength of the concrete is 45 MPa, with a variation of 8M, 12M and 16M NaOH molarity and the ratio of NaOH and Na2SiO3 is 1. Addition of water in concrete mixing with variations of 15, 17.5, 20, 22.5 and 25 liters / m3. The results of this study indicate that the more addition of water in the manufacture of geopolymer concrete can also increase the value of slump, but the excessive addition of water will result in a decrease in the compressive strength of the concrete caused by a decrease in the concentration of the alkaline solution. High molarity values will require additional water to reach the same slump value compared to lower NaOH molarity. With the same mix design, the optimal compressive strength at 8M NaOH was 48.18 MPa with 17.5 liters/m3 of water added with a slump of 12 cm, for 12M NaOH the optimal compressive strength was 51.65 MPa with the addition of 20 liter/m3 with 10 cm slump, while for 16M NaOH the optimum compressive strength is 59.70 MPa with 22.5 liters/m3 of water added with a 5 cm slump. The higher the NaOH molarity will result in a higher compressive strength value and geopolymer concrete compressive strength at early age is higher than conventional concrete.


2014 ◽  
Vol 2014 ◽  
pp. 1-13 ◽  
Author(s):  
Iftekhair Ibnul Bashar ◽  
U. Johnson Alengaram ◽  
Mohd Zamin Jumaat ◽  
Azizul Islam

The effect of molarity of alkali activator, manufactured sand (M-sand), and quarry dust (QD) on the compressive strength of palm oil fuel ash (POFA) and fly ash (FA) based geopolymer mortar was investigated and reported. The variable investigated includes the quantities of replacement levels of M-sand, QD, and conventional mining sand (N-sand) in two concentrated alkaline solutions; the contents of alkaline solution, water, POFA/FA ratio, and curing condition remained constant. The results show that an average of 76% of the 28-day compressive strength was found at the age of 3 days. The rate of strength development from 3 to 7 days was found between 12 and 16% and it was found much less beyond this period. The addition of 100% M-sand and QD shows insignificant strength reduction compared to mixtures with 100% N-sand. The particle angularity and texture of fine aggregates played a significant role in the strength development due to the filling and packing ability. The rough texture and surface of QD enables stronger bond between the paste and the fine aggregate. The concentration of alkaline solution increased the reaction rate and thus enhanced the development of early age strength. The use of M-sand and QD in the development of geopolymer concrete is recommended as the strength variation between these waste materials and conventional sand is not high.


2017 ◽  
Vol 733 ◽  
pp. 85-88 ◽  
Author(s):  
Amir Fauzi ◽  
Mohd Fadhil Nuruddin ◽  
Ahmad B. Malkawi ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Bashar S. Mohammed

Geopolymer system is new binding materials in concrete industry that is produced by the alkaline solution and materials rich in aluminosilicate such as fly ash. The effect of the alkaline solution to fly ash ratios of 0.3, 0.4 and 0.5 on mortar geopolymer properties was an issue in this study. The results showed that the higher alkaline solution to fly ash ratio improves the workability and brings a longer setting time, whereas the lower alkaline solution to fly ash ratio gains the significant compressive strength. It was a similar pattern with conventional mortar used ordinary Portland cement, which the compressive strength at 7 days was 85%-90% for 28 days compressive strength, whereas conventional mortar is only 65%-75%. This was due to the higher reactivity in geopolymer system that was faster than the pozzolanic reaction.


Author(s):  
Hong Chan Nguyen ◽  
Anh Tuan Nguyen ◽  
Namshik Ahn

In recent years, geopolymers have received significant attention because they show environmental benefits, such as a reduction in the consumption of natural resources and a decrease in the net production of CO2. In addition, as green material, soil has low carbon dioxide production emissions compared to other building materials. In this research, soil was combined with activator alkaline to produce hardening materials as geopolymer soils. An alkaline solution with sodium hydroxide, sodium silicate and fly ash was used. The influence of clay content on the geopolymer soils’ compressive strength was investigated. The best strengths were obtained from 5% to 12% clay content. SEM photos were also taken from specimens to investigate the structure of geopolymer soils. When combined with soil and fly ash in geopolymerization, fly ash reacted to the alkali solution quickly. The relationships between many variables such as clay content, fly ash, alkaline solution, curing time, and curing temperature were investigated by using a statistical analysis program with over 100 initial parameters. These results also indicate that the use of soils in geopolymer soil should have been limited. Additionally, increasing the sodium silicate in the alkaline liquid affected the geopolymerization reaction significantly. However, the suitable Si on the alkaline solution and soil should be limited.


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