Eco-Geopolymers: Physico-Mechanical Features, Radiation Absorption Properties, and Mathematical Model

Waste ashes and radiation are hazardous environmental and health factors; thus, a lot of attention is paid to their reduction. We present eco-geopolymer building materials (GPBMs) based on the class F fly ashes (FFAs) from thermal power plants (TPPs) and their implementation as a barrier against radioactive radiation. Different methods of production, ratios of FFA to alkali activator, and temperatures of curing were tested. Small spherical particles and higher content of SiO2 resulted in developed surface area and higher reactivity of Isken TPP FFA than Catalagzi TPP FFA. Lower activator concentration (10% vs. 20%) and curing temperature (70 vs. 100 °C) caused an increase in GPBM compressive strength; the highest value was measured as 93.3 MPa. The highest RA was measured for GPBMs, provided alkali activator ratio (Na2SiO3/NaOH) was >2 and its concentration was 20%. The mathematical model developed in this study proved FFA quantity, and thus GPBM mechanical properties, as key factors influencing RA. In the light of these results, the lightweight GPBMs can be excellent materials for the construction sector dedicated to immobilization, storage, and disposal for radionuclides or barriers against radiation; however, multiple steps of their production require careful optimization.

Silty Clay Stabilization Using Metakaolin-Based Geopolymer Binder

Geopolymer binders are adjudged as the latest wave of sustainable alkali-activated materials for soil stabilization due to their excellent bonding properties. This study applied metakaolin as a precursor for synthesizing the geopolymer binder by employing the mixture of quicklime and sodium bicarbonate as an alkali activator. The optimal mass mixing ratio of the alkali activator, metakaolin, and silty clay was determined by unconfined compression tests. The stabilization mechanisms of the geopolymer binder were measured by x-ray diffraction and Fourier transform infrared spectroscopy. The microstructural characteristics of the geopolymer-stabilized silty clay were observed by scanning electron microscopy with an energy dispersive x-ray spectroscopy and mercury intrusion porosimetry test for understanding the strengthening mechanism of the silty clay after the treatment. Results indicate that the optimal mass mixing ratio of the alkali activator, metakaolin, and silty clay is 1:2:17, and the unconfined compressive strength of the geopolymer-stabilized silty clay reaches the maximum value of 0.85 MPa with adding 15 wt% of the geopolymer binder. Diffraction patterns show an insufficient polymerization of the geopolymer binder in the silty clay in the early days but a rapid synthesis of aluminosilicate gels after that. The new asymmetrical stretching vibration peaks signified the formation of aluminosilicate networks and are responsible for the strength improvement of the silty clay. Microstructural analyses further confirm the formation of aluminosilicate gels and their positive impacts on the structure of the silty clay over curing age.

Improvement of High-Volume Fly Ash Cementitious Material Using Single Alkali Activation

This research aimed to present the improvement of the cementitious material in high-volume fly ash using only one alkali activator. Fly ash was used as a partial replacement for Portland cement type I, varying from 0 to 60% by weight of the binder. Concentrations of NaOH varying from 0.00 to 1.25 molar were used as alkali activator. Paste properties and mortar compressive strength at the ages of 3, 7, 14, 28, 60, and 90 days of water curing were investigated. The results reveal that fly ash paste with an alkali activator provides shorter initial setting time when compared to control paste without alkali activator. The use of 0.50 molar NaOH concentration in mortar containing fly ash not exceeding 50% by weight of binder provides the highest compressive strength at any age of curing. At that concentration, there is a significant increase in the 28-day compressive strength of up to 45% over that of the control mortar. In addition, higher NaOH concentration (not exceeding 1.00 molar) has a significant positive effect on the compressive strength of mortar with higher fly ash content, especially over longer curing periods.

Investigation on the Compressive Strength and Time of Setting of Low-Calcium Fly Ash Geopolymer Paste Using Response Surface Methodology

Approximately 2.78 Mt of coal fly ash is produced in the Philippines, with a low utilization rate. Using fly ash-based geopolymer for construction will lessen the load sent to landfills and will result in lower GHG emissions compared to OPC. It is necessary to characterize the fly ash and optimize the geopolymer components to determine if it can replace OPC for in situ applications. The activator-to-precursor ratio, the water-to-solids ratio, and the sodium hydroxide-to-sodium silicate ratio were optimized using a randomized I-optimal design from the experimental results of 21 runs with five replicates, for a total of 105 specimens of 50 mm × 50 mm × 50 mm paste cubes. The engineering properties chosen as the optimization responses were the unconfined compressive strength (UCS), the initial setting time, and the final setting time. The samples were also ambient-cured with the outdoor temperature ranging from 30 °C to 35 °C and relative humidity of 50% ± 10% to simulate the on-site environment. Runs with high unconfined compressive strength (UCS) and short setting times were observed to have a low water-to-solids (W/S) ratio. All runs with a UCS greater than 20 MPa had a W/S ratio of 0.2, and the runs with the lowest UCS had a W/S of 0.4. The initial setting time for design mixes with a W/S ratio of 0.2 ranged from 8 to 105 min. Meanwhile, five out of seven design mixes with a W/S ratio of 0.4 took longer than 1440 min to set. Specimens with an alkali activator ratio (NaOH/WG) of 0.5 (1:2) and 0.4 (1:2.5) also had significantly lower setting times than those with an alkali activator ratio of 1. The RSM model was verified through confirmatory tests. The results of the confirmatory tests are agreeable, with deviations from the expected UCS ranging from 0 to 38.12%. The generated model is a reliable reference to estimate the UCS and setting time of low-calcium FA geopolymer paste for in situ applications.

ASPHALT CONCRETE MIXTURE PRODUCED USING RECLAIMED ASPHALT PAVEMENT AND FLY ASH AS ARTIFICIAL AGGREGATE AND FILLER

This study presents the use of reclaimed asphalt pavement (RAP), and fly ash as artificial aggregate and filler in asphalt concrete. Because of the limited availability of natural materials, infrastructure development has become a concern. Therefore, it is necessary to reuse and recycle waste materials. One such innovation is artificial aggregates. The disadvantage of RAP is that its gradation exceeds the standard; its asphalt penetration and ductility exceed the requirements. The weaknesses of artificial aggregate are high water absorption, spherical shape, and low aggregate interlocking. In this study, the artificial aggregate was produced using the fly ash and alkali activator. Alkali activator consisted of Na2SiO3 and 8M NaOH at a ratio of 2.5. The mixtures containing different percentages of artificial aggregate (45, 55, 65, and 75%) were produced, and the fly ash filler content was 5%. Different tests including XRF, SEM, and Marshall tests were conducted. The artificial aggregate is hydrophilic owing to the high silica content; thus, it has high water absorption. This results in a low adhesion between the asphalt and aggregate. The best composition of asphalt concrete is 55% artificial aggregate, RAP, fly ash filler, and asphalt. The asphalt concrete containing artificial aggregate has high stability and is stiff and light. However, it requires a high asphalt content because of high water absorption. It is unsuitable for application in high traffic roads but suitable for medium traffic ones.

Advances in Understanding the Alkali-Activated Metallurgical Slag

This paper summarized and reviewed the mechanism and macro-performance of alkali-activated metallurgical slag, including steel slag, copper slag, ferronickel slag, and lead-zinc slag. Better activated method and alkali-activator are still needed to be developed to improve the performance of the metallurgical slag with low reactivity. Besides, the chemical components’ variation of these metallurgical slags from different regions will lead to unpredictable performance, which needs further study.

Comparative Analysis Between Fly Ash Geopolymer and Reactive Ultra-Fine Fly Ash Geopolymer

This study investigates novel geopolymers by combining Reactive Ultra-fine Fly Ash (RUFA) with 4M sodium hydroxide as an alkali activator. Comparing with general fly ash geopolymers, RUFA geopolymer pastes are characterized in terms of compressive strength, microstructure, and crystalline phases. The RUFA geopolymer is successfully obtained as alumina-silicate bonding materials with the same properties as the general fly ash-based geopolymer. The high compressive strength of the RUFA-based geopolymer samples (13.33 MPa) can be attributed primarily to Ca-based alumino-silicate hydration products and Na-based alumino-silicate complexes. This research presents an innovative application for geopolymers using RUFA. In the follow-up study, the influence of synthesis and concentration of alkali activator can be considered in RUFA-based geopolymers.