scholarly journals BUBBLE DYNAMICS-BASED MODELING OF THE CAVITATION DYNAMICS IN LUBRICATED CONTACTS

2021 ◽  
Vol 19 (1) ◽  
pp. 115
Author(s):  
Thomas Geike

Cavitation is a common phenomenon in fluid machinery and lubricated contacts. In lubricated contacts, there is a presumption that the short-term tensile stresses at the onset of bubble formation have an influence on material wear. To investigate the duration and magnitude of tensile stresses in lubricating films using numerical simulation, a suitable simulation model must be developed. The chosen simulation approach with bubble dynamics is based on the coupling of the Reynolds equation and Rayleigh-Plesset equation (introduced about 20 years ago by Someya).Following the basic approach from the author’s earlier papers on the negative squeeze motion with bubble dynamics for the simulation of mixed lubrication of rough surfaces, the paper at hand shows modifications to the Rayleigh-Plesset equation that are required to get the time scale for the dynamic processes right. This additional term is called the dilatational viscosity term, and it significantly influences the behavior of the numerical model. 

2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Thomas Geike ◽  
Valentin L. Popov

The negative squeeze lubrication problem is investigated by means of numerical simulations that account for the dynamics of vaporization. The model is based on bubble dynamics, governed by the Rayleigh–Plesset equation, and the Reynolds equation for compressible fluids. Unlike most existing simulation models our model can predict tensile stresses in the fluid film prior to its rupture, which is in accordance with experimental evidence.


2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Yuechang Wang ◽  
Abdel Dorgham ◽  
Ying Liu ◽  
Chun Wang ◽  
Mark C. T. Wilson ◽  
...  

Abstract The ability to simulate mixed lubrication problems has greatly improved, especially in concentrated lubricated contacts. A mixed lubrication simulation method was developed by utilizing the semi-system approach which has been proven to be highly useful for improving stability and robustness of mixed lubrication simulations. Then different variants of the model were developed by varying the discretization schemes used to treat the Couette flow terms in the Reynolds equation, varying the evaluation of density derivatives and varying the contribution of terms in the coefficient matrix. The resulting pressure distribution, film thickness distribution, lambda ratio, contact ratio, and the computation time were compared and found to be strongly influenced by the choice of solution scheme. This indicates that the output from mixed lubrication solvers can be readily used for qualitative and parametric studies, but care should be taken when making quantitative predictions.


Author(s):  
Woorim Lee ◽  
Gihun Son

Bubble growth on a micro-finned surface, which can be used in enhancing boiling heat transfer, is numerically investigated by solving the conservation equations of mass, momentum, and energy. The bubble deformation or the liquid-vapor interface is determined by the sharp-interface level-set method, which is modified to include the effect of phase change and to treat the contact angle and the evaporative heat flux from the liquid microlayer on an immersed solid surface of a microfin. The numerical method is applied to clarify bubble growth and heat transfer characteristics on a surface including fin and cavity during nucleate boiling which have not been provided from the previous experimental studies. The effects of single fin, fin-cavity distance, and fin-fin spacing on the bubble dynamics are investigated. The micro-fin is found to affect the activation of cavity. The fin-cavity configuration is found to determine the bubble formation in a cavity. The vapor removal rate is also observed to significantly depend on the fin-fin spacing.


Author(s):  
Divya Thiagarajan ◽  
Andrea Vacca

This work presents an approach for evaluating the cavitating conditions encountered in the lateral lubricating interfaces which exist between floating lateral bushings and gears in external gear machines (EGMs). Previous work in the authors’ research team had resulted in the development of a full fluid-structure-interaction (FSI)-EHD lubricating model for the lateral lubricating gaps, which was also validated against experiments. However, such a model uses a very simplified and approximate approach to consider aeration or cavitating conditions in the lubricating gap, where the pressures are simply saturated to a constant minimum value during their solution whenever they cross a minimum threshold. This subsequently results in numerically unstable predictions of pressure when substantial cavitating regions are encountered while also violating mass conservation laws. To overcome these issues, this paper presents a stable mass conserving cavitation algorithm by implementing the universal Reynolds equation in the existing FSI-EHD model which is applicable for both full film and cavitating conditions and has been found to be applicable in several other tribological interfaces. Such a method offers to predict the onset and shape of the cavitating regions without the need for considering complex bubble dynamics. After outlining the formulation and implementation of the new cavitation algorithm, this paper also presents simulations of a commercially available EGM, where using this cavitation algorithm was found to predict realistic pressure distributions in the lubricating interface while also maintaining the stability of such a complex lubricating gap model for EGMs.


2000 ◽  
Vol 279 (6) ◽  
pp. R2304-R2316 ◽  
Author(s):  
Philip P. Foster ◽  
Alan H. Feiveson ◽  
Roland Glowinski ◽  
Michael Izygon ◽  
Aladin M. Boriek

In response to exercise performed before or after altitude decompression, physiological changes are suspected to affect the formation and growth of decompression bubbles. We hypothesized that the work to change the size of a bubble is done by gas pressure gradients in a macro- and microsystem of thermodynamic forces and that the number of bubbles formed through time follows a Poisson process. We modeled the influence of tissue O2 consumption on bubble dynamics in the O2transport system in series against resistances, from the alveolus to the microsystem containing the bubble and its surrounding tissue shell. Realistic simulations of experimental decompression procedures typical of actual extravehicular activities were obtained. Results suggest that exercise-induced elevation of O2 consumption at altitude leads to bubble persistence in tissues. At the same time, exercise-enhanced perfusion leads to an overall suppression of bubble growth. The total volume of bubbles would be reduced unless increased tissue motion simultaneously raises the rate of bubble formation through cavitation processes, thus maintaining or increasing total bubble volume, despite the exercise.


2015 ◽  
Vol 773-774 ◽  
pp. 304-308 ◽  
Author(s):  
Zhen Hong Ban ◽  
Kok Keong Lau ◽  
Mohd Sharif Azmi

Computational modelling of dissolved gas bubble formation and growth in supersaturated solution is essential for various engineering applications, including flash vaporisation of petroleum crude oil. The common mathematical modelling of bubbly flow only caters for single liquid and its vapour, which is known as cavitation. This work aims to simulate the bubble nucleation and growth of dissolved CO2 in water across a cavitating nozzle. The dynamics of bubble nucleation and growth phenomenon will be predicted based on the hydrodynamics in the computational domain. The complex interrelated bubble dynamics, mass transfer and hydrodynamics was coupled by using Computational Fluid Dynamics (CFD) and bubble nucleation and growth model. Generally, the bubbles nucleate at the throat of the nozzle and grow along with the flow. Therefore, only the region after the throat of the nozzle has bubbles. This approach is expected to be useful for various types of bubbly flow modelling in supersaturated condition.


Author(s):  
Ramona Dragomir ◽  
Dominique Bonneau ◽  
Patrick Ragot ◽  
Franc¸ois Robbe-Valloire

In general, average Reynolds equation is defined in terms of shear flow factors in order to determine the effects of surface roughness on partially lubricated contacts. This paper is essentially devoted to the application of flow factors model to real shaft and bearing surfaces, obtained by metrological measures. Additionally, the average Reynolds equation is completed by “cross” flow factors. The “cross” flow factors may have an important role if model is applied on either longitudinally or transversely oriented surfaces (surfaces with directional patterns oriented with an angle).


Author(s):  
D. Obiso ◽  
M. Reuter ◽  
A. Richter

AbstractThe hydrodynamics of a Top Submerged Lance (TSL) slag bath are investigated here by means of Computational Fluid Dynamics (CFD) simulation. The object of the study is the pilot-scale furnace located at TU Bergakademie Freiberg, where air is injected beneath the slag bath with a top lance. The fluid dynamics system is evaluated at operating conditions, with experimentally measured slag physical properties and real flow rates. The numerical approach is based on the Volume Of Fluid (VOF) model, a front-tracking method that allows the interface to be geometrically reconstructed. Using a fine computational grid, the multiphase interactions are calculated with a high level of detail, revealing the mechanisms of bubble formation and bath dynamics. Two lance configurations are compared, with and without a swirler, and the effect on the hydrodynamics is discussed with regards to key features of the process, such as bubble dynamics, slag splashing, the interface area, rotational sloshing, and bath mixing. The model predicts bubble frequencies in the range of 2.5 to 3 Hz and captures rotational sloshing waves with half the frequencies of the bubble detachment. These results agree with real furnace data from the literature, proving the reliability of the computing model and adding value to the empirical understanding of the process, thanks to the direct observation of the resolved multiphase flow features. The comparative study indicates that the air swirler has an overall positive effect in addition to the proposed enhancement of lance cooling, with an increase in the bath mixing and a reduction in the splashing.


Author(s):  
Anna Eiden ◽  
Christina Giannopapa ◽  
Balazs Toth ◽  
Alan Dowson

Bubble formation and behaviour have been studied over decades, but the complex two-phase flow phenomena involved are still not fully understood. In view of the importance of two-phase flow processes in a broad range of industrial applications, such as the chemical process industry, food industry and aerospace applications, it is crucial to obtain a detailed understanding of single and multiple bubble dynamics. Gravity plays an important role in bubble formation and behaviour. Several studies have been conducted on single bubble formation under microgravity conditions, but the effects of gravitational accelerations much larger than on Earth have not been previously documented. In order to gain a full understanding of the effect of gravity on the bubble dynamics and in view of industrial applications, particularly aerospace applications, it is essential to examine bubble formation and behaviour under hypergravity conditions. Bubble formation and behaviour at the surface of a porous material and at a nozzle were investigated at hypergravity levels of 1–20g using the Large Diameter Centrifuge (LDC) at ESA/ESTEC. The formation of air bubbles through a porous filter into a water column was recorded under hypergravity conditions and the obtained data were analysed qualitatively. A decrease in bubble size and an increase in bubble formation frequency with increasing hypergravity levels could be clearly observed. Data for the experiments on air and oil bubble formation at a nozzle into a water column were recorded under hypergravity conditions using a high speed camera (for different nozzle sizes and air/oil flow rates). For the recorded data from the experiments on air and oil bubble formation at a nozzle, a decrease in bubble size and an increase in bubble formation frequency with increasing gravitational acceleration could be observed qualitatively. Quantitative analysis of the data obtained for the experiments on air bubble formation at a nozzle clearly showed a decrease in average bubble diameter with increasing hypergravity levels. The effect of the nozzle diameter on the bubble size was shown to be small and the bubble diameter was larger for higher flow rates.


2020 ◽  
Vol 142 (5) ◽  
Author(s):  
Wyatt Peterson ◽  
Thomas Russell ◽  
Farshid Sadeghi ◽  
Michael Tekletsion Berhan

Abstract This paper presents a partitioned strongly coupled fluid–solid interaction (FSI) model to solve the 2D elastohydrodynamic (EHD) lubrication problem. The FSI model passes information between a control volume finite-difference discretized Reynolds equation and abaqus finite element (fe) software to solve for the fluid pressure and elastic deformation within heavily loaded lubricated contacts. Pressure and film thickness results obtained from the FSI model under a variety of load and speed conditions were corroborated with open published results. The results are in excellent agreement. Details of the model developed for this investigation are presented with a focus on the simultaneous solution of the Reynolds equation, load balance, and the coupling of the solid abaqus fe with the finite-difference fluid (Reynolds) model. The coupled FSI model developed for this investigation provides the critical venue needed to investigate many important tribological phenomena such as plasticity, subsurface stress, and damage. The current FSI model was used to explore and demonstrate the efficacy of the model to investigate the effects of microstructure inhomogeneity, material fatigue damage, and surface features on heavily loaded lubricated contacts as can be found in a wide range of industrial, automotive, and aeronautical drive systems.


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