scholarly journals Exploring instantaneous micro-imprinting technology on semi-cured epoxy resin coating based on relationship between forming precision and curing degree

2016 ◽  
Vol 22 (1) ◽  
pp. 47-53
Author(s):  
Yuehao Luo ◽  
Robert Smith ◽  
Lork Green

Nano/micro-imprinting technology base on polymer material coating has attracted the increasing attentions throughout the world in the past several decades, and it is progressively developing into the hot topic at present, in which, how to improve the manufacturing efficiency is becoming the urgent issue to be resolved. Polymer?s curing process is exactly complicated and sophisticated, which involves simultaneously performing physical and chemical changes, when the curing reaction reaches certain level, the system will abruptly transform into insoluble, non-melting gel with rapidly increased viscosity and rigidity, which can generate fixed deformation under persistent external pressure. In this paper, the plastic deformation capacity of epoxy resin in the curing process is investigated by the micro-dimple imprinting experiment, and the relationship between forming precision and curing degree is ascertained adopting the DSC (differential scanning calorimetry) method. In addition, the instantaneous micro-imprinting technology based on the micro-grooves is explored, and the experimental results indicate that the forming precision can surpass 90%. The paper will establish a novel avenue to apply the nano/micro imprinting technology into practical engineering.

2021 ◽  
Author(s):  
Chenglin Zhang ◽  
Guohua Gu ◽  
Shuhua Dong ◽  
Zhitao Lin ◽  
Chuncheng Wei ◽  
...  

Abstract In this study, the nonisothermal differential scanning calorimetry (DSC) was carried out to evaluate the curing reaction of fiber/epoxy laminates. The optimal curing process of the prepreg was obtained by T-β extrapolation method and nth-order reaction curing kinetic equation. The bending strength, impact strength and thermodynamic properties of the composite laminates with different ply orientations were investigated, respectively. The results show that the apparent activation energy and the reaction order of the prepregs are 82.89 kJ/mol and 0.92, respectively. The curing process of carbon fiber/epoxy resin prepreg is 130 ℃ /60min + 160 ℃/30 min. The bending strength of [0]10 laminate is 1948.3 MPa, which is 11.8 times higher than that of [+ 45/-45]5s laminate, and 96.4% higher than that of [0/90]5s laminate. The impact strength of [0]10 laminate is higher than that of [+ 45/-45]5s and [0/90]5s laminates. The glass transition temperature (Tg) of the laminates is 142 ~ 146 ℃, and the loss factor of [0]10 laminate is significantly higher than that of [+ 45/-45]5s and [0/90]5s laminates. This research provides a theoretical basis for the further application of prepregs to fiber composite materials.


2019 ◽  
Vol 33 (14n15) ◽  
pp. 1940051
Author(s):  
Soo-Jeong Park ◽  
Yun-Hae Kim

Glass fiber–halloysite nanotube (GF/HNT) nanocomposites were fabricated with different numbers of fiber layers and were exposed to a high-temperature water environment to analyze the role of the HNTs regarding the relationship of interface between the fibers and the moisture absorption behavior. The sections of the GF/HNT nanocomposite plates were divided, and the change in the moisture absorption rate was measured. As a result, the ratio of the HNT to epoxy resin was not related to the water deterioration phenomenon according to the fiber-laminated thickness. However, in the curing process after the vacuum bag molding, the external pressure that was applied to each interface influences the flow characteristics and promotes the occurrence of HNT agglomeration, which interferes with interfacial crosslinking.


Author(s):  
I.V. Terekhov ◽  
◽  
A.I. Tkachuk ◽  
K.I. Donetsky ◽  
R.Yu. Karavaev ◽  
...  

The paper considers the main physical and chemical and thermomechanical characteristics of the VSE-62 epoxy resin. The results of rheological tests of the developed resin in dynamic and isothermal modes, as well as the kinetic parameters of the curing process are presented. They help to determine the technological conditions for obtaining defect-free cured samples. The results of mechanical tests show that this resin’s system is characterized by high values of the glass transition temperature and good mechanical properties at test temperature of 120 °C. The absence of solvents in the composition of the VSE-62 epoxy resin and its low viscosity makes it possible to obtain high-strength materials with reduced porosity.


2017 ◽  
Vol 727 ◽  
pp. 497-502
Author(s):  
Ya Quan Xin ◽  
Ling Li ◽  
Li Yuan Fan

Hydantoin epoxy resin, with a hydantoin group, is a kind of low viscosity nitrigen-containing epoxy resin. We prepared methyl hexahydrophalic anhydride (MeHHPY)/ hydantin epoxy resin, in which MeHHPA was used as cure agent. Non-isothermal differential scanning calorimetry was examined to follow the curing process. The variation of viscosity was measured the isothermal curing process by rotating viscometer respectively (70-90°C). A viscosity model, which parameters were determined by Arrhenius equation, was established on the basis of experimental data at three different temperatures. As the result showed, there is a minimum deviation comparing the dual Arrhenius viscosity model data and experimental data in the temperature range of this research. The potential of artificial neural network techniques (ANN) was employed to analyze and predict the chemorheological behavior of MeHHPA/hydatoin epoxy resin. A three layer feed forward ANN model having two input neurons, one output neuron and fourteen hidden neurons was developed to predict the chemorheologica behaviour of MeHHPA/hydatoin epoxy resin. The learning of ANN was accomplished by a backpropagation algorithm. The results display that prediction model has very good accuracy in the process of the whole experiment. Through the established ANN model, the variation characteristic of viscosity can be exactly predicted. Studying on chemorheology by ANN model can help to formulate and optimize technical process.


Sensors ◽  
2020 ◽  
Vol 21 (1) ◽  
pp. 172
Author(s):  
Hongyu Dong ◽  
Huiming Liu ◽  
Arata Nishimura ◽  
Zhixiong Wu ◽  
Hengcheng Zhang ◽  
...  

The present work describes the monitoring system of the real-time strain response on the curing process of epoxy resin from the initial point of curing to the end, and the change in strain during temperature changes. A simple mould was designed to embed the strain gauge, thermometer, and quartz standard sample into the epoxy resin, so that the strain and the temperature were simultaneously measured and recorded. A cryogenic-grade epoxy resin was tested and the Differential Scanning Calorimetry (DSC) was used to analyse the curing process. Based on the DSC results, three curing processes were adopted to investigate their influence on strain response as well as residual strain of the epoxy resin. Moreover, impact strength of the epoxy resin with various curing temperatures were tested and the results indicate that the curing plays a crucial role on the mechanical properties. The method will find cryogenic application of epoxy adhesives and epoxy resin based composites to monitor the strain during the curing process as well as the cryogenic service.


Polymers ◽  
2021 ◽  
Vol 13 (8) ◽  
pp. 1279
Author(s):  
Diego Lascano ◽  
Alejandro Lerma-Canto ◽  
Vicent Fombuena ◽  
Rafael Balart ◽  
Nestor Montanes ◽  
...  

The curing process of epoxy resin based on epoxidized linseed oil (ELO) is studied using dynamic differential scanning calorimetry (DSC) in order to determine the kinetic triplet (Ea, f(α) and A) at different heating rates. The apparent activation energy, Ea, has been calculated by several differential and integral isoconversional methods, namely Kissinger, Friedman, Flynn–Wall–Ozawa (FWO), Kissinger–Akahira–Sunose (KAS) and Starink. All methods provide similar values of Ea (between 66 and 69 kJ/mol), and this shows independence versus the heating rate used. The epoxy resins crosslinking is characterized by a multi-step process. However, for the sake of the simplicity and to facilitate the understanding of the influence of the oxirane location on the curing kinetic, this can be assimilated to a single-step process. The reaction model has a high proportion of autocatalytic process, fulfilling that αM is between 0 and αp and αM < αp∞. Using as reference the model proposed by Šesták–Berggren, by obtaining two parameters (n and m) it is possible to obtain, on the one hand, the kinetic parameters and, on the other hand, a graphical comparison of the degree of conversion, α, versus temperature (T) at different heating rates with the average n and m values of this model. The good accuracy of the proposed model with regard to the actual values obtained by DSC gives consistency to the obtained parameters, thus suggesting the crosslinking of the ELO-based epoxy has apparent activation energies similar to other petroleum-derived epoxy resins.


Polymers ◽  
2019 ◽  
Vol 11 (7) ◽  
pp. 1137 ◽  
Author(s):  
Sizhu Yu ◽  
Xiaodong Li ◽  
Xiaoyan Guo ◽  
Zhiren Li ◽  
Meishuai Zou

Buoyancy material is a type of low-density and high-strength composite material which can provide sufficient buoyancy with deep submersibles. A new buoyancy material with N,N,N′,N′-tetraepoxypropyl-4,4′-diaminodiphenylmethane epoxy resin (AG-80) and m-xylylenediamine (m-XDA) curing agent as matrix and hollow glass microsphere (HGM) as the filler is prepared. The temperature and time of the curing process were determined by the calculations of thermal analysis kinetics (TAK) through differential scanning calorimetry (DSC) analysis. The results show that the better mass ratio of AG-80 with m-XDA is 100/26. Combined TAK calculations and experimental results lead to the following curing process: pre-curing at 75 °C for 2 h, curing at 90 °C for 2 h, and post-curing at 100 °C for 2 h. The bulk density, compressive strength, and saturated water absorption of AG-80 epoxy resin-based buoyancy material were 0.729 g/cm3, 108.78 MPa, and 1.23%, respectively. Moreover, this type of buoyancy material can resist the temperature of 250 °C.


Author(s):  
M. L. Knotek

Modern surface analysis is based largely upon the use of ionizing radiation to probe the electronic and atomic structure of the surfaces physical and chemical makeup. In many of these studies the ionizing radiation used as the primary probe is found to induce changes in the structure and makeup of the surface, especially when electrons are employed. A number of techniques employ the phenomenon of radiation induced desorption as a means of probing the nature of the surface bond. These include Electron- and Photon-Stimulated Desorption (ESD and PSD) which measure desorbed ionic and neutral species as they leave the surface after the surface has been excited by some incident ionizing particle. There has recently been a great deal of activity in determining the relationship between the nature of chemical bonding and its susceptibility to radiation damage.


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