scholarly journals Modeling thermal effects in braking systems of railway vehicles

2012 ◽  
Vol 16 (suppl. 2) ◽  
pp. 515-526 ◽  
Author(s):  
Milos Milosevic ◽  
Dusan Stamenkovic ◽  
Andrija Milojevic ◽  
Misa Tomic

The modeling of thermal effects has become increasingly important in product design in different transport means, road vehicles, airplanes, railway vehicles, and so forth. The thermal analysis is a very important stage in the study of braking systems, especially of railway vehicles, where it is necessary to brake huge masses, because the thermal load of a braked railway wheel prevails compared to other types of loads. In the braking phase, kinetic energy transforms into thermal energy resulting in intense heating and high temperature states of railway wheels. Thus induced thermal loads determine thermomechanical behavior of the structure of railway wheels. In cases of thermal overloads, which mainly occur as a result of long-term braking on down-grade railroads, the generation of stresses and deformations occurs, whose consequences are the appearance of cracks on the rim of a wheel and the final total wheel defect. The importance to precisely determine the temperature distribution caused by the transfer process of the heat generated during braking due to the friction on contact surfaces of the braking system makes it a challenging research task. Therefore, the thermal analysis of a block-braked solid railway wheel of a 444 class locomotive of the national railway operator Serbian Railways is processed in detail in this paper, using analytical and numerical modeling of thermal effects during long-term braking for maintaining a constant speed on a down-grade railroad.

2011 ◽  
Vol 488-489 ◽  
pp. 194-197
Author(s):  
Seok Jin Kwon ◽  
Jung Won Seo ◽  
Dong Hyung Lee ◽  
Sung Tae Kwon

The railway wheel in long-term running had experienced the wheel damage due to fatigue crack and shelling. The damaged wheel in railway vehicle would cause a poor ride comfort, a rise in the maintenance cost and even fracture of the wheel, which then leads to a tremendous social and economical cost. It is necessary to evaluate long-term damage of railway wheel in order to ensure the safety of wheel. To evaluate the damage for railway wheels, the measurements for the replication of wheel surface and residual stress of railway wheel using x-ray diffraction system were carried out. The result shows that the residual stress of wheel is depend on the running distance and thermal gradient during brake application also that the replication test can be applied in new evaluation method of wheel damage.


2005 ◽  
Vol 297-300 ◽  
pp. 115-121 ◽  
Author(s):  
Jung Won Seo ◽  
Byeong Choon Goo ◽  
Heung Chai Chung ◽  
Jae Boong Choi ◽  
Young Jin Kim

Railway wheels and axles belong to the most critical components in railway vehicles. The service conditions of railway vehicles became more severe in recent years due to the increase of speed. Therefore, a more precise evaluation of railway wheel life and safety has been requested. Wheel/rail contact fatigue and thermal cracks due to braking are two major mechanisms of the railway wheel failure. One of the main sources of the contact zone failure is the residual stress. The residual stress on wheel is formed during the manufacturing process which includes a heat treatment, and then, is changed in the process of braking which results in wheel/rail contact stress and thermal stress. In this paper, an evaluation procedure for the contact fatigue life of railway wheel including residual stress is proposed. Also, the cyclic stress history for fatigue analysis is simulated by applying finite element analysis for the moving contact load. As a result, a fatigue life estimation methodology is proposed for railway wheels which includes the effects of residual stresses due to heat treatment, braking and repeated contact load, respectively.


2020 ◽  
Vol 5 (8(77)) ◽  
pp. 65-68
Author(s):  
Teymur Mammad Ilyasly ◽  
Rahman Hasanaga Fatullazade ◽  
Zakir Islam Ismailov ◽  
Nigar Nadir Jafarova

The synthesis of alloys of the system was carried out stepwise in rotary furnaces. The synthesis mode was selected based on the physicochemical properties of the elementary components. For homogenization, the alloys were subjected to isothermal annealing at 750 and 1275 K, depending on the Tm2Te3 concentration, for 250 h after homogenization of the alloys, they were subjected to physicochemical analysis. The results of differential thermal analysis showed that reversible thermal effects are observed in the alloys of the system. In alloys in a 1: 1 ratio, a new intermediate phase is formed with a composition corresponding to the TmAsTe3 compound. The homogeneity area is observed in the concentration range 52.5-47.5. It was found that in the concentration range 98.5-52.5 Tm2Te3 there are two phases - a mixture of β and of the solid solution, and in the concentration range of 47.51 mol% Tm2Te3 phases and α are in equilibrium. ) 66 The eutectic has coordinates of 11.5 mol Tm2Te3 at a temperature of 575 K.


2019 ◽  
Vol 9 (22) ◽  
pp. 4813 ◽  
Author(s):  
Hanbo Yang ◽  
Fei Zhao ◽  
Gedong Jiang ◽  
Zheng Sun ◽  
Xuesong Mei

Remaining useful life (RUL) prediction is a challenging research task in prognostics and receives extensive attention from academia to industry. This paper proposes a novel deep convolutional neural network (CNN) for RUL prediction. Unlike health indicator-based methods which require the long-term tracking of sensor data from the initial stage, the proposed network aims to utilize data from consecutive time samples at any time interval for RUL prediction. Additionally, a new kernel module for prognostics is designed where the kernels are selected automatically, which can further enhance the feature extraction ability of the network. The effectiveness of the proposed network is validated using the C-MAPSS dataset for aircraft engines provided by NASA. Compared with the state-of-the-art results on the same dataset, the prediction results demonstrate the superiority of the proposed network.


2014 ◽  
Vol 487 ◽  
pp. 568-571
Author(s):  
Yan Li Su ◽  
Lei Li ◽  
Wei Guo Han

In this paper, a comparative thermal analysis is carried out according to the bottom of HR-FD51 electric cooker liner about a large or small fillet. And then the thermal analysis results are applied to stress analysis as the body loads. The results show that it can reduce thermal stress and total deformation with a large fillet, thereby, improves the lifespan of electric cooker liner and thermal effects as well.


2010 ◽  
Vol 37 (4) ◽  
pp. 600-610 ◽  
Author(s):  
Vladan Kuzmanovic ◽  
Ljubodrag Savic ◽  
John Stefanakos

This paper presents two-dimensional (2D) and three-dimensional (3D) numerical models for unsteady phased thermal analysis of RCC dams. The time evolution of a thermal field has been modeled using the actual dam shape, RCC technology and the adequate description of material properties. Model calibration and verification has been done based on the field investigations of the Platanovryssi dam, the highest RCC dam in Europe. The results of a long-term thermal analysis, with actual initial and boundary conditions, have shown a good agreement with the observed temperatures. The influence of relevant parameters on the thermal field of RCC dams has been analyzed. It is concluded that the 2D model is appropriate for the thermal phased analysis, and that the boundary conditions and the mixture properties are the most influential on the RCC dam thermal behavior.


2017 ◽  
Vol 64 ◽  
pp. 314-322 ◽  
Author(s):  
Victor Vilarrasa ◽  
Antonio P. Rinaldi ◽  
Jonny Rutqvist
Keyword(s):  

2011 ◽  
Vol 10 (01) ◽  
pp. 135-142
Author(s):  
CHUNMEI ZHANG ◽  
YONGFENG LI

Thermal analysis can be used as one of the basis for the friction pair material selection in high-speed friction braking system. In this study, the experimental results showed that surface temperature could be reduced by increasing the radius of the friction disk or thermal conductivity coefficient of disk material with stable braking; In the early stage of long braking, the temperature on the friction surface rises rapidly, but further braking does not lead to a significant rise in temperature; In the case of short braking, there is not enough time for the friction surface to reach the critical temperature, and the disk surface reaches the maximum temperature at the end of braking. During long braking, the dimensionless time capacity of the friction surface reaching the highest temperature is F0 ≈ 0.1F0s.


1982 ◽  
Vol 37 (12) ◽  
pp. 1335-1340 ◽  
Author(s):  
W. Knabe ◽  
F. R. Krueger

AbstractSwift Fe-dust particles (0.2-20 μmØ ; 1-50 km/s) are utilized to generate transiently ions from alkali iodide coated metal foils, analyzed by time-of-flight mass spectrometry. By means of a thermodynamic treatment it is shown that simple heating by the impact cannot be hold responsible for the ion formation. However, this process is very much related to the non-adiabatic ion formation by pulsed laser irradiation. The damage caused by the impact particle resulting in cratering and thermal effects, which are long-term processes, is not related to the instantaneous ion formation.


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