scholarly journals Pengaruh Sudut Potong dan Kecepatan Putaran Spindel Terhadap Kekasaran Permukaan pada Proses Bubut Mild Steel ST 37

2019 ◽  
Vol 19 (2) ◽  
pp. 29-36
Author(s):  
Yufrizal A ◽  
Eko Indrawan ◽  
Nofri Helmi ◽  
Abdul Aziz ◽  
Yoga Amanda Putra
Keyword(s):  
Experimental Study ◽  
Surface Roughness ◽  
Mild Steel ◽  
Surface Quality ◽  
Rotation Speed ◽  
Cutting Speed ◽  
Machining Process ◽  
Cutting Angle ◽  
Spindle Rotation

The surface quality of turning can be influenced by several factors such as determining the spindle rotation speed, determining cutting speed (cutting speed), cut angle. the purpose of this study was to compare the level of surface roughness in the mild steel ST 37 on lathe process. Every surface of the workpiece that undergoes a machining process will experience varying degrees of roughness. This research is an experimental study that compares the level of surface roughness of material material Mild Steel ST 37. Material that is done with a length of 70 mm, and turned into a diameter of 20 mm using 3 kinds of cutting angles and 3 kinds of spindle rotation speed. Measuring the surface roughness of the workpiece, namely surface tester mitutoyo SJ-201P. The results of this study can be concluded that the spindle rotation speed of 740 rpm with 80˚ cutting angle produces a smoother surface that is (∑Rap) = 5.76 μm or in the roughness class N9 while the spindle rotation speed is 440 rpm with 80 potong cutting angle produces a surface coarse (∑Rap) = 11.47 μm with N10 surface roughness class.

Study on Surface Roughness of Milling In-Situ TiB2 Particle Reinforced Al Matrix Composites

2019 ◽  
Author(s):  
Xiao-fen Liu ◽  
Wen-hu Wang ◽  
Rui-song Jiang ◽  
Yi-feng Xiong ◽  
Kun-yang Lin ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Feed Rate ◽  
Metal Matrix ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Matrix Composites ◽  
Cutting Depth

Abstract The current state of surface roughness focuses on the 2D roughness. However, there are shortcomings in evaluating surface quality of particle reinforced metal matrix composites using 2D roughness due to the fact that the measuring direction has a vital impact on the 2D roughness value. It is therefore of great importance and significance to develop a proper criterion for measuring and evaluating the surface roughness of cutting particle reinforced metal matrix composites. In this paper, an experimental investigation was performed on the effect of cutting parameters on the surface roughness in cutting in-situ TiB2/7050Al MMCs. The 2D roughness Ra, 3D roughness Sa and Sq were comparatively studied for evaluating the machined surface quality of in-situ TiB2/7050Al MMCs. The influence of cutting parameters on the surface roughness was also analyzed. The big difference between roughness Ra measured along cutting and feed directions showed the great impact of measuring direction. Besides, surface defects such as pits, grooves, protuberances and voids were observed, which would influence 2D roughness value greatly, indicating that 3D roughness was more suitable for evaluating surface quality of cutting in-situ TiB2/7050Al MMCs. The cutting depth and feed rate were found to have the highest influence on 3D roughness while the effect of cutting speed was minimal. With increasing feed rate, cutting depth or width, the 3D roughness increased accordingly. But it decreased as cutting speed increased.

scholarly journals Analysed statistically Modelling and Optimization of Laser Machining by Response Surface Methodology

2018 ◽  
Vol 153 ◽  
pp. 05005
Author(s):  
Hani Mizhir ◽  
Kamil Jawad ◽  
Zuhair H Obaid
Keyword(s):  
Surface Roughness ◽  
Response Surface Methodology ◽  
Response Surface ◽  
Surface Quality ◽  
Laser Cutting ◽  
Cutting Speed ◽  
Machining Process ◽  
Good Surface ◽  
Model Response ◽  
Cutting Model

One of the important goals of this research is to predict a relationship between the process input parameters and resultants from surface roughness features through developing a laser cutting model. In most engineering applications, natural sciences and computing; statistical methods, which are one of mathematical branch are widely used for investigating the results. Laser cutting process of stainless steel (2205) is a machining process selected for this study. The technique which adopted here is a response surface methodology (RSM). The main portion for this study is the influence of cutting speed on surface quality. To study the model response, and for statistical approach with further prediction; a mathematical based model has been developed through regression analysis. It’s found that as one of the important results in this research, that cutting speed and surface roughness has a significant rule on the model response. To produce a good surface roughness, it’s approved that the high cutting speed connected with high power regardless of high pressure has a high influence on surface quality.

Influence of Cutting Parameters on the Surface Quality of Round Parts Made from AZ61 Magnesium Alloy and Machined by Turning

2013 ◽  
Vol 837 ◽  
pp. 128-134 ◽  
Author(s):  
Gheorghe Mustea ◽  
Gheorghe Brabie
Keyword(s):  
Surface Roughness ◽  
Experimental Investigation ◽  
Magnesium Alloy ◽  
Surface Quality ◽  
Feed Rate ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Az61 Magnesium Alloy ◽  
Machined Surfaces

The use of magnesium alloys in construction of different components of the mechanical systems (such: cars, aerospace vehicles, medical equipment etc.) is very efficient not only because it leads to reduction of the systems weight but also because it leads to reduction or elimination of the environment polluting and to reduction of the energy consumption. Generally, the main factors that influence the quality of the machined surfaces are as follows: cutting parameters, material properties, geometry of the tools, cooling liquids and lubricants, physical and mechanical properties of the subsurface layers etc. Among the above mentioned factors, cutting parameters are the factors that strongly influence the quality of the machined surfaces. The present paper analysis the results of the experimental investigation performed to determine the influence of cutting parameters (cutting speed, feed rate and cutting depth) on the surface quality machined by turning the AZ61 magnesium alloy. The main characteristics of the machined surface quality analyzed in experimental investigation were the surface roughness and hardness. The main conclusions resulted from the results analysis were as follows: the decrease of the feed rate led to surface roughness decrease and hardness increase; the increase of the cutting speed also led to an improved surface quality.

Effects of Electricity Parameters on Surface Quality of Reaction Bonded Silicon Carbide Ceramic with Electrical Discharge Diamond Grinding

2016 ◽  
Vol 874 ◽  
pp. 15-21 ◽  
Author(s):  
Xiao Shuang Rao ◽  
Fei Hu Zhang ◽  
Chen Li
Keyword(s):  
Surface Roughness ◽  
Silicon Carbide ◽  
Surface Quality ◽  
Electrical Discharge ◽  
Machining Process ◽  
Hybrid Machining ◽  
Micro Cracks ◽  
Sic Ceramic ◽  
Hybrid Machining Process

With some conductivity and low grinding affectivity, a hybrid machining process termed electrical discharge diamond grinding (EDDG) is applied to the precision machining of reaction bonded silicon carbide (RB-SiC) ceramic. As there is electrical spark in the hybrid machining process, the electrical parameters are varied to explore their effects on the surface quality of RB-SiC ceramic with EDDG. In this paper, the experiments of different polarity and gap voltage with EEDG were investigated, and the microstructure and surface roughness on the machined surface of RB-SiC ceramic were analyzed. The surface morphology and micro-cracks were examined with a scanning electron microscope, and the surface roughness was measured with a confocal scanning laser microscope. It is found that surface roughness initially increases and then decreases with increase of the gap voltages and is higher with negative polarity than that with positive polarity. The micromorphology Micro-cracks were observed on the surface machined and are outstanding in re-solidified zone with EDDG.

scholarly journals VARIATION OF CUTTING PARAMETERS IN THE PROCESS OF TURNING AISI 4340 STEEL ON SURFACE ROUGHNESS

SINERGI ◽  
2019 ◽  
Vol 23 (2) ◽  
pp. 139
Author(s):  
M. Sobron Yamin Lubis ◽  
Erwin Siahaan ◽  
Steven Darmawan ◽  
Adianto Adianto ◽  
Ronald Ronald
Keyword(s):  
Surface Roughness ◽  
Feed Rate ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Machining Process ◽  
Aisi 4340 Steel ◽  
4340 Steel ◽  
Metal Machining ◽  
Aisi 4340

In the metal machining process, cutting speed and feed rate are cutting parameters that affect the surface quality of the workpiece produced. The use of improper cutting parameters can cause the workpiece surface to be rough, and the cutting toolage to be shorter. This study was conducted to determine the effect of cutting parameters and the use of carbide tools on the surface roughness of metal steel workpieces. The research was carried out using the experimental method of AISI 4340 steel metal workpiece turning using cutting tool coated. Five variations of cutting speed used are: 140 m/min, 150 m/min, 160 m/min, 170 m/min, 180 m/min and three variations in feed rate: 0.25 mm/rev, 0.3 mm/rev, 0.35 mm/rev. After the turning process, the surface roughness of the workpiece is measured using a surface tester. From the results of the study, it was found that the surface roughness value was directly proportional to the feed rate and inversely proportional to the cutting speed. The smallest surface roughness value is 9.56 μm on cutting speed 180 m / min, and feed rate is 0.25 mm/rev. 

Investigation of experimental study of end milling of CFRP composite

2015 ◽  
Vol 22 (1) ◽  
pp. 89-95 ◽  
Author(s):  
Erol Kiliçkap ◽  
Ahmet Yardimeden ◽  
Yahya Hışman Çelik
Keyword(s):  
Experimental Study ◽  
Surface Roughness ◽  
Feed Rate ◽  
Cutting Forces ◽  
End Milling ◽  
Cutting Speed ◽  
Machining Process ◽  
Cnc Milling ◽  
End Mill ◽  
Cfrp Composite

AbstractCarbon fiber-reinforced plastic (CFRP) composites are materials that are difficult to machine due to the anisotropic and heterogeneous properties of the material and poor surface quality, which can be seen during the machining process. The machining of these materials causes delamination and surface roughness owing to excessive cutting forces. This causes the material not to be used. The reduction of damage and surface roughness is an important aspect for product quality. Therefore, the experimental study carried out on milling of CFRP composite material is of great importance. End milling tests were performed at CNC milling vertical machining center. In the experiments, parameters considered for the end milling of CFRP were cutting speed, feed rate, and flute number of end mill. The results showed that damage, surface roughness, and cutting forces were affected by cutting parameters and flute number of end mill. The best machining conditions were achieved at low feed rate and four-flute end mill.

Study the Effect of Vegetable-Based Lubricant on Surface Roughness during Milling Operation by Using Response Surface Methodology

2014 ◽  
Vol 548-549 ◽  
pp. 336-343
Author(s):  
Aishah Adam Siti ◽  
Yih Loong Yap
Keyword(s):  
Surface Roughness ◽  
Response Surface Methodology ◽  
Response Surface ◽  
Surface Quality ◽  
Sunflower Oil ◽  
Feed Rate ◽  
Cutting Speed ◽  
Machining Process ◽  
High Cutting Speed ◽  
Milling Operation

Milling is a common machining process with high cutting speed and material removal rate. High cutting speed tends to generate heat at the interface between tool and workpiece. This may reduce the surface quality of the workpiece and reduce the tool life. The application of conventional cutting fluid to reduce friction and heat between tool and workpiece may produce numerous environmental problems. The vegetable-based lubricant as an alternative for measuring the effect on surface quality during milling operation is studied. The relation between machining parameters such as spindle speed, feed rate, depth of cut and lubricants is analyzed by using Analysis of Variance (ANOVA) and Response Surface Methodology (RSM). The optimization of surface quality is analyzed by using Box-Behnken Design of RSM. The research focused on using sunflower oil as lubricant during machining process using mild steel solid block with TiCN coated HSS tools and using synthetic oil as comparison. Surface roughness for using sunflower oil as lubricant is 0.457 μm which lower compared to synthetic oil with 0.679 μm. Feed rate and spindle speed give the most significant effect to the surface roughness during milling operation. The application of vegetable-based oil as lubricant gives better surface quality, prevent tool wear and offer environmental advantages.

Effect of Honing Parameters on Generated Surface Quality of Cylinder Liner within Automotive Engine Production

2017 ◽  
Vol 261 ◽  
pp. 189-194 ◽  
Author(s):  
Marek Vrabel' ◽  
Ildikó Maňková ◽  
Numan M. Durakbasa
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Experimental Testing ◽  
Cutting Speed ◽  
Cylinder Liner ◽  
Cutting Parameters ◽  
Automotive Engine ◽  
Machining Allowance ◽  
Process Factors

One of the key parameter in evaluation of cylindrical surface quality of the engine liners is surface roughness. A large number of process factors affecting a final surface topography, which has direct impact on fuel consumption and CO2 emission. A suitable choice of honing conditions can results not only to better surface quality, but it can contributes to reducing of environmental impacts in automobile transport. Twelve different engine cylinder liners were machined in various combinations of cutting parameters. Experimental testing was realised on real production machine tool, where process factors were cutting speed, machining allowance and stone pressure of honing tool. All factors have 4 levels and parameters of surface roughness CR, CF, CL were selected as a variables and suitable indicators for surface quality assessment. The results show that influence of the tool stone pressure on honed surface is more significant than effect of cutting speed. Effect of machining allowance is negligible as well.

scholarly journals Studi Pengaruh Kecepatan Potong Dan Kedalaman Pemotongan Terhadap Kekasaran Permukaan Benda Hasil Pembubutan Menggunakan Pahat HSS Terhadap Material St41

2021 ◽  
Vol 3 (1) ◽  
pp. 58-64
Author(s):  
Rendi Wawanto ◽  
Erwansyah - ◽  
Ariyanto -
Keyword(s):  
Surface Roughness ◽  
Experimental Method ◽  
Process Parameters ◽  
Cutting Speed ◽  
Machining Process ◽  
Turning Process ◽  
Cutting Depth ◽  
Best Value ◽  
Cutting Speeds

In the machining process is very need high precision to get a good result. One of the benchmarks of the quality of the surface of the product workmanship in the machining process is surface roughness. The research was aimed at determining the contribution of the parameters of the machining process conducted on lathes. The research was conducted using lathes with machining process parameters that vary from cutting speed, and depth of nutrition, as well as using fixed parameters of feeding. The experiment was conducted using experimental method with the amount of cutting speed value (Vc) used by St 41 material of 20-25 m/min. The values used in this study were limited to 20, 21, and 22 m/min (Vc) values and cutting depths of 0.5, 0.8, and 1.0 mm. Research shows the results of turning (Vc) 20 m / min. best depth using a cutting depth of 0.5 mm with a surface roughness value (Ra) of 2,743 μm, and (Vc) of 21 m/min, the best depth using a depth of 0.5 mm with a surface roughness value (Ra)1,495 μm, and using (Vc) 22 m/min, the best depth uses a depth of 0.8 mm with a surface roughness value (Ra)1,376 μm. the best value of the turning process uses 3 cutting speeds and 3 cutting depths at the turning process using (Vc) 22 m/min with a depth of 0.8 mm with a surface roughness value (Ra)1,376 μm

scholarly journals Experimental Study on the Performance of Hydraulic Vibration Assisted Broaching (HVAB) Based on Piezoelectric Sensors

Sensors ◽  
2018 ◽  
Vol 18 (8) ◽  
pp. 2417
Author(s):  
Zhen Meng ◽  
Jing Ni ◽  
Yu Shi ◽  
Chuan-Yu Wu ◽  
Xiang-Qi Liu
Keyword(s):  
Experimental Study ◽  
Surface Roughness ◽  
Cutting Force ◽  
Surface Quality ◽  
Piezoelectric Sensors ◽  
Vibration Frequencies ◽  
Line Measurement ◽  
On Line ◽  
Flank Face

In order to improve the keyway broaching process and verify the feasibility of vibration-assisted broaching process, an experimental study on a novel hydraulic vibration assisted broaching (HVAB) system with double-valve electro-hydraulic exciter (DVEHE) is proposed in this paper. The performances of HVAB at different excitation frequencies were compared from three aspects: (a) the cutting force under the different vibration frequencies, (b) the surface roughness of the workpiece, and (c) the flank face wear of the tool. For precision on-line measurement of larger broaching forces, four piezoelectric sensors were fixed on the broaching machine. The experimental results show that HVAB can effectively improve the performance of the broaching process, approximately reduce the broaching force by as much as 9.7% compared to conventional broaching (CB) and improve the surface quality of workpiece. Some explanations are offered to support the observations.

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