Effect of Pre-Tension on the Springback Behavior of the Yellow Brass

2020 ◽  
Vol 38 (4A) ◽  
pp. 552-560
Author(s):  
Anwar H. Zabon ◽  
Aseel H. Abed

Springback forecasting of sheet formation is constantly remarkable problem in the métier, due to their influence the great in the definitive shape of the product. Study presents effects of pretension in tow rolling direction (0, 45 degree) on the springback behavior of the (Brass 65-35) sheet under V-die bending by an experimental. The pretension ranges from five different pretensions levels starting from 11% to 55% from total strain in each rolling direction by increment of 11%. used in punching that was performed at a constant deformation velocity of (5 mm/min) then bent on a 90° V-shaped die for the springback evaluation. The results from experiment indicate that the springback increase with pretension ratio and the springback in 45 degree is higher in rolling direction.

2016 ◽  
Vol 879 ◽  
pp. 1414-1419 ◽  
Author(s):  
Marina Odnobokova ◽  
Andrey Belyakov ◽  
Rustam Kaibyshev

The deformation microstructures and mechanical properties of an austenitic stainless steel subjected to warm plate rolling were studied. The warm rolling was carried out at 300°C to different total true strains of 0.5, 1, 2 or 3. The structural changes during warm rolling were characterized by the elongation of original grains towards the rolling direction and the development of spatial network of strain-induced high-angle boundaries leading to the evolution of ultrafine-grained microstructure at sufficiently large strains. The grain refinement was assisted by the development of deformation twinning. After straining to 3, the transverse grain size decreased down to 220 nm in the warm rolled samples. The warm plate rolling resulted in significant strengthening. The microhardness increased from 2910 MPa to 4192 MPa with increase in the total strain from 0.5 to 3. Correspondingly, the yield strength approached 1005 MPa after warm rolling to a total strain of 3.


Author(s):  
M.A. Mogilevsky ◽  
L.S. Bushnev

Single crystals of Al were loaded by 15 to 40 GPa shock waves at 77 K with a pulse duration of 1.0 to 0.5 μs and a residual deformation of ∼1%. The analysis of deformation structure peculiarities allows the deformation history to be re-established.After a 20 to 40 GPa loading the dislocation density in the recovered samples was about 1010 cm-2. By measuring the thickness of the 40 GPa shock front in Al, a plastic deformation velocity of 1.07 x 108 s-1 is obtained, from where the moving dislocation density at the front is 7 x 1010 cm-2. A very small part of dislocations moves during the whole time of compression, i.e. a total dislocation density at the front must be in excess of this value by one or two orders. Consequently, due to extremely high stresses, at the front there exists a very unstable structure which is rearranged later with a noticeable decrease in dislocation density.


Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 989
Author(s):  
Donghyun Lee ◽  
Junghwan Kim ◽  
Sang-Kwan Lee ◽  
Yangdo Kim ◽  
Sang-Bok Lee ◽  
...  

In this study, to evaluate the effect of boron carbide (B4C) addition on the wear performance of aluminum (Al), Al6061 and 5, 10, and 20 vol.% B4C/Al6061 composites were manufactured using the stir casting and hot rolling processes. B4C particles were randomly dispersed during the stir casting process; then, B4C particles were arranged in the rolling direction using a hot rolling process to further improve the B4C dispersion and wear resistance of the composites. Furthermore, a continuous interfacial layer between B4C and the Al6061 matrix was generated by diffusion of titanium (Ti) and chromium (Cr) atoms contained in the Al6061 alloy. Wear depth and width of the composites decreased with increasing B4C content. Furthermore, with B4C addition, coefficient of friction (COF) improved as compared with that of Al6061. The results indicate that interface-controlled, well-aligned B4C particles in the friction direction can effectively increase the wear properties of Al alloys and improve their hardness.


Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3869
Author(s):  
Yu Liang ◽  
Jun Ma ◽  
Baogang Zhou ◽  
Wei Li

Mechanical anisotropy behaviors are investigated in slightly rolled Inconel718 alloy with string-like δ phase and carbides produced during various solid-solution and aging treatments. A weak anisotropy in the strengths and rupture properties at 650 °C is visible, whereas ductility, i.e., reduction in area (RA) and impact toughness (CVN), presents a sound anisotropy behavior. MC carbides promote the operation of slip systems and thus are conducive to weakening the strength anisotropy. The RA anisotropy mainly stems from high-density δ phase particles that provide more crack nucleation sites and stimulate rapid propagation because of the shorter bridge distance between micro-cracks at the rolling direction. In contrast, CVN anisotropy arises from both δ phase and carbides at a lower solid-solution temperature of 940 °C but only depends on carbides at 980 °C where the δ phase fully dissolves. Apart from dislocation motions operated at room temperature, the activated grain boundary processes are responsible for the weak anisotropy of rupture properties at the elevated temperature. This work provides a guideline for technological applications in the hot working processes for Inconel718 alloys.


Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3455
Author(s):  
Tomasz Chady ◽  
Ryszard Łukaszuk

This paper discusses the experimental examination of anisotropic steel-made samples subjected to a static stress load. A nondestructive testing (NDT) measurement system with a transducer, which enables observation of local hysteresis loops and detection of samples’ inhomogeneity, is proposed. Local hysteresis loops are measured on two perpendicular axes, including one parallel to the rolling direction of the samples. The results confirm that the selected features of the local hysteresis loops provide important information about the conditions of ferromagnetic materials. Furthermore, it is shown that the selected parameters of the statistical analysis of the achieved measurements are beneficial for evaluating stress and fatigue changes induced in the material.


Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3603
Author(s):  
Tim Pasang ◽  
Benny Tavlovich ◽  
Omry Yannay ◽  
Ben Jakson ◽  
Mike Fry ◽  
...  

An investigation of mechanical properties of Ti6Al4V produced by additive manufacturing (AM) in the as-printed condition have been conducted and compared with wrought alloys. The AM samples were built by Selective Laser Melting (SLM) and Electron Beam Melting (EBM) in 0°, 45° and 90°—relative to horizontal direction. Similarly, the wrought samples were also cut and tested in the same directions relative to the plate rolling direction. The microstructures of the samples were significantly different on all samples. α′ martensite was observed on the SLM, acicular α on EBM and combination of both on the wrought alloy. EBM samples had higher surface roughness (Ra) compared with both SLM and wrought alloy. SLM samples were comparatively harder than wrought alloy and EBM. Tensile strength of the wrought alloy was higher in all directions except for 45°, where SLM samples showed higher strength than both EBM and wrought alloy on that direction. The ductility of the wrought alloy was consistently higher than both SLM and EBM indicated by clear necking feature on the wrought alloy samples. Dimples were observed on all fracture surfaces.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2163
Author(s):  
Krzysztof Żaba ◽  
Tomasz Trzepieciński ◽  
Sandra Puchlerska ◽  
Piotr Noga ◽  
Maciej Balcerzak

The paper is devoted to highlighting the potential application of the quantitative imaging technique through results associated with work hardening, strain rate and heat generated during elastic and plastic deformation. The aim of the research presented in this article is to determine the relationship between deformation in the uniaxial tensile test of samples made of 1-mm-thick nickel-based superalloys and their change in temperature during deformation. The relationship between yield stress and the Taylor–Quinney coefficient and their change with the strain rate were determined. The research material was 1-mm-thick sheets of three grades of Inconel alloys: 625 HX and 718. The Aramis (GOM GmbH, a company of the ZEISS Group) measurement system and high-sensitivity infrared thermal imaging camera were used for the tests. The uniaxial tensile tests were carried out at three different strain rates. A clear tendency to increase the sample temperature with an increase in the strain rate was observed. This conclusion applies to all materials and directions of sample cutting investigated with respect to the sheet-rolling direction. An almost linear correlation was found between the percent strain and the value of the maximum surface temperature of the specimens. The method used is helpful in assessing the extent of homogeneity of the strain and the material effort during its deformation based on the measurement of the surface temperature.


Materials ◽  
2020 ◽  
Vol 13 (17) ◽  
pp. 3816
Author(s):  
Haidong He ◽  
Risheng Hua ◽  
Xuan Li ◽  
Chunju Wang ◽  
Xuezhong Ning ◽  
...  

Laser irradiation is a popular method to produce microtextures on metal surfaces. However, the common laser-produced microtextures were hierarchical (multiscale), which may limit their applicability. In this paper, a method of two-step laser irradiation, combining first-step strong ablation and sequentially second-step gentle ablation, was presented to produce micron-rough surface with single-scale microtextures. The effect of laser fluence on the Ti–6Al–4V surface morphology and wettability were investigated in detail. The morphology results revealed that the microtextures produced using this method gradually evolved from multiscale to single-scale meanwhile from microprotrusions to microholes with increasing the second-step laser fluence from 0.0 to 2.4 J/cm2. The wettability and EDS/XPS results indicated that attributing to the rich TiO2 content and micron roughness produced by laser irradiation, all the two-step laser-irradiated surfaces exhibited superhydrophilicity. In addition, after silanization, all these superhydrophilic surfaces immediately turned to be superhydrophobic with close water contact angles of 155–162°. However, due to the absence of nanotextures, the water-rolling angle on the superhydrophobic surfaces with single-scale microtextures distinctly larger than those with multiscale ones. Finally, using the two-step laser-irradiation method and assisted with silanization, multifunctional superhydrophobic Ti–6Al–4V surfaces were achieved, including self-cleaning, guiding of the water-rolling direction and anisotropic water-rolling angles (like the rice-leaf), etc.


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