scholarly journals Corrosion resistance support in engineering products

Author(s):  
Олег Федонин ◽  
Oleg Fedonin

The results of theoretical and experimental investigations of parts surfaces corrosion resistance at different methods of their manufacturing are presented. A general theoretical dependence is shown for the definition of surface corrosion resistance depending on environment, material properties, surface quality and coating methods. The equations for the definition of values of different coefficients affecting corrosion resistance are given. Technological measures ensuring corrosion resistance increase in surfaces of machinery are shown.

2020 ◽  
Vol 2020 (8) ◽  
pp. 3-10
Author(s):  
Oleg Fedonin ◽  
Mikhail Shalygin

There are presented mechanisms of transport and chemical engineering corrosion. Basic problems of a trunk gas and oil pipeline complex are presented. A general theoretical dependence for the definition of surface corrosion-resistance is shown. Methods for corrosion and corrosion wear decrease are considered.


2021 ◽  
Author(s):  
Zhonghang Yuan ◽  
Bin Fang ◽  
Yude Dong ◽  
Heng Ding ◽  
Yuanbin Zhang

Abstract Micromilling (MM) is favored by the field of high-precision micro parts. However, the high plasticity of Inconel718 often poses a threat to MM, such as pits, humps and gullies, which affect the surface quality. In this study, the influence of ultrasonic vibration assisted micromilling (UVAMM) on surface quality is comprehensively analyzed by using the machining process of workpiece vibration, combined with cutting force, tool wear, surface morphology and corrosion resistance. The results show that, on the one hand, small amplitude plays a significant role in reducing cutting force and inhibiting tool wear. On the other hand, smaller speed, smaller feed rate and moderate amplitude will produce better surface morphology, which is a uniform and regular fish scale surface with lower surface roughness and fewer surface defects. Furthermore, the application of ultrasonic vibration also significantly improves the surface corrosion resistance of Inconel718. It is worth noting that the surface corrosion resistance does not completely depend on the surface roughness, but also has a close correlation with the surface morphology.


Alloy Digest ◽  
1995 ◽  
Vol 44 (6) ◽  

Abstract AL 468 is an 18% chromium stainless steel with dual stabilization by titanium and columbium. Small angular carbonitrides of both titanium and columbium are randomly dispersed, but develop improved surface quality, strength, and oxidation resistance when compared to Type 439. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as creep. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, and joining. Filing Code: SS-597. Producer or source: Allegheny Ludlum Corporation.


Author(s):  
Lukas Seeholzer ◽  
Stefan Süssmaier ◽  
Fabian Kneubühler ◽  
Konrad Wegener

AbstractEspecially for slicing hard and brittle materials, wire sawing with electroplated diamond wires is widely used since it combines a high surface quality with a minimum kerf loss. Furthermore, it allows a high productivity by machining multiple workpieces simultaneously. During the machining operation, the wire/workpiece interaction and thus the material removal conditions with the resulting workpiece quality are determined by the material properties and the process and tool parameters. However, applied to machining of carbon fibre reinforced polymers (CFRP), the process complexity potentially increases due to the anisotropic material properties, the elastic spring back potential of the material, and the distinct mechanical wear due to the highly abrasive carbon fibres. Therefore, this experimental study analyses different combinations of influencing factors with respect to process forces, workpiece surface temperatures at the wire entrance, and the surface quality in wire sawing unidirectional CFRP material. As main influencing factors, the cutting and feed speeds, the density of diamond grains on the wire, the workpiece thickness, and the fibre orientation of the CFRP material are analysed and discussed. For the tested parameter settings, it is found that while the influence of the grain density is negligible, workpiece thickness, cutting and feed speeds affect the process substantially. In addition, higher process forces and workpiece surface temperatures do not necessarily deteriorate the surface quality.


Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2784
Author(s):  
Georgios Maliaris ◽  
Christos Gakias ◽  
Michail Malikoutsakis ◽  
Georgios Savaidis

Shot peening is one of the most favored surface treatment processes mostly applied on large-scale engineering components to enhance their fatigue performance. Due to the stochastic nature and the mutual interactions of process parameters and the partially contradictory effects caused on the component’s surface (increase in residual stress, work-hardening, and increase in roughness), there is demand for capable and user-friendly simulation models to support the responsible engineers in developing optimal shot-peening processes. The present paper contains a user-friendly Finite Element Method-based 2D model covering all major process parameters. Its novelty and scientific breakthrough lie in its capability to consider various size distributions and elastoplastic material properties of the shots. Therewith, the model is capable to provide insight into the influence of every individual process parameter and their interactions. Despite certain restrictions arising from its 2D nature, the model can be accurately applied for qualitative or comparative studies and processes’ assessments to select the most promising one(s) for the further experimental investigations. The model is applied to a high-strength steel grade used for automotive leaf springs considering real shot size distributions. The results reveal that the increase in shot velocity and the impact angle increase the extent of the residual stresses but also the surface roughness. The usage of elastoplastic material properties for the shots has been proved crucial to obtain physically reasonable results regarding the component’s behavior.


Author(s):  
Chiara Gastaldi ◽  
Muzio M. Gola

This paper furthers recent research by these authors. The starting point is the pre-optimization of solid dampers, which ensures that all dampers bound to “misbehave” are excluded since the early design stage. The authors now enlarge the scope of their investigations to explore those damper configurations selected inside the admissible design area. The purpose of the paper is to present a set of criteria apt to select a damper configuration which not only avoids unwanted situations, but in addition guarantees high performance under different design conditions. The analysis starts with the definition of a set of requirements a high performance damper should meet. In detail, the present investigation seeks to answer the following questions: in the low excitation regime, what is the frequency shift and the stiffening effect each damper can provide? for increasing excitation levels, which damper will start slipping sooner? in the high excitation regime, which damper provides the maximum dissipation? Like pre-optimization, it does not involve nonlinear finite element calculations, and unlike existing optimization procedures, is not linked to a specific set of blades the damper may be coupled to. The numerical prediction of the blade-damper coupled dynamics is here used only for validation purposes. The approach on which this paper rests is fully numerical; however, real contact parameters are taken from extensive experimental investigations made possible by those purposely developed test rigs which are the distinctive mark of the AERMEC Lab of Politecnico di Torino.


Author(s):  
Prasanna Gadhari ◽  
Prasanta Sahoo

Electroless nickel composite coatings possess excellent mechanical and tribological properties such as, hardness, wear and corrosion resistance. Composite coatings can easily be coated not only on electrically conductive materials but also on non-conductive materials like as fabrics, plastics, rubber, etc. This review emphasizes on the development of electroless nickel composite coatings by incorporating different types of hard/soft particles (micro/nano size) in the electroless Ni-P matrix to improve the mechanical and tribological properties of the coatings. The preparation of electroless bath for nickel-phosphorus composite coating, methods to incorporate hard and/or soft particles in the bath, factors affecting the particle incorporation in the coating and its effect on coating structure, hardness, wear resistance, friction behavior, corrosion resistance, and mechanical properties are discussed thoroughly.


2013 ◽  
Vol 529 ◽  
pp. 407-411 ◽  
Author(s):  
Ying Zhao ◽  
Guosong Wu ◽  
Qiuyuan Lu ◽  
Jun Wu ◽  
Ruizhen Xu ◽  
...  

2014 ◽  
Vol 507 ◽  
pp. 286-290
Author(s):  
V. Rajkumar

The main aim of this investigation is to study the influence of monoethylamine, diethylamine and triethylamine inhibitors on the corrosion resistance performance of 25% fly ash blended cement concrete. These inhibitors were added in dosages of 1%, 2%, 3% and 4% by weight of cement and experimental investigations have been carried out to compare the effectiveness of these three inhibitors with regard to strength and corrosion resistance. The mechanical strength properties studied were compressive, split tensile, flexural and bond strengths. The resistance to corrosion was evaluated based on the performance of the concrete for the penetration of chloride ions by means of impressed voltage technique, Rapid chloride permeability test (RCPT), AC impedance measurement, and weight loss measurement and ultimately the most effective of the three inhibitors and its optimal dosage has been determined.


Author(s):  
Chiara Gastaldi ◽  
Muzio M. Gola

This paper furthers recent research by these authors. The starting point is the pre-optimization of solid dampers, which ensures that all dampers bound to misbehave are excluded since the early design stage. The authors now enlarge the scope of their investigations to explore those damper configurations selected inside the admissible design area. The purpose of the paper is to present a set of criteria apt to select a damper configuration which not only avoids unwanted situations, but in addition guarantees high performance under different design conditions. The analysis starts with the definition of a set of requirements a high performance damper should meet. In detail the present investigation seeks to answer the following questions: – in the low excitation regime, what is the frequency shift and the stiffening effect each damper can provide? – for increasing excitation levels, which damper will start slipping sooner? – in the high excitation regime, which damper provides the maximum dissipation? Like pre-optimization, it does not involve nonlinear Finite Element calculations, and unlike existing optimization procedures, is not linked to a specific set of blades the damper may be coupled to. The numerical prediction of the blade-damper coupled dynamics is here used only for validation purposes. The approach on which this paper rests is fully numerical, however real contact parameters are taken from extensive experimental investigations made possible by those purposely developed test rigs which are the distinctive mark of the AERMEC Lab of Politecnico di Torino.


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