Drying and heating of scrap metal at steelmaking: industrial safety, economics, ecology

2020 ◽  
Vol 76 (12) ◽  
pp. 1353-1258
Author(s):  
V. A. Spirin ◽  
V. E. Nikol’skii ◽  
D. V. Vokhmintsev ◽  
A. A. Moiseev ◽  
P. G. Smirnov ◽  
...  
Keyword(s):  
Energy Efficiency ◽  
High Efficiency ◽  
Steel Production ◽  
Scrap Metal ◽  
Industrial Safety ◽  
Technical Solution ◽  
Metal Charge ◽  
Basic Task ◽  
Scrap Heating ◽  
Winter Time

At steel production based on scrap metal utilization, the scrap heating before charging into a melting facility is an important way of energy efficiency increase and ecological parameters improving. In winter time scrap metal charging with ice inclusions into a metal melt can result in a considerable damage of equipment and even accidents. Therefore, scrap preliminary drying is necessary to provide industrial safety. It was shown, that in countries with warm and low-snow climate with no risk of scrap metal icing up during its transportation and storing in the open air, the basic task being solved at the scrap drying is an increase of energy efficiency of steelmaking. InRussiathe scrap metal drying first of all provides the safety of the process and next - energy saving. Existing technologies of scrap metal drying and heating considered, as well as advantages and drawbacks of technical solutions used at Russian steel plants. In winter time during scrap metal heating at conveyers (Consteel process) hot gases penetrate not effectively into its mass, the heat is not enough for evaporation of wetness in the metal charge. At scrap heating by the furnace gases, a problem of dioxines emissions elimination arises. Application of shaft heaters results in high efficiency of scrap heating. However, under conditions of Russian winter the upper scrap layers are not always heated higher 0 °С and after getting into a furnace bath the upper scrap layers cause periodical vapor explosions. The shaft heaters create optimal conditions for dioxines formation, which emit into atmosphere. It was shown, that accounting Russian economic and nature conditions, the metal charge drying and heating in modified charging buckets by the heat of burnt natural gas or other additional fuel is optimal. The proposed technical solution enables to burnt off organic impurities ecologically safely, to melt down ice, to evaporate the wetness in the scrap as well as to heat the charge as enough as the charging logistics enables it. The method was implemented at several Russian steel plants. Technical and economical indices of scrap metal drying in buckets under conditions of EAF-based shop, containing two furnaces ДСП-100, presented.

scholarly journals STUDY INFLUENCE THE DESIGN ОXYGEN LANCE HEAD ON THE RESULTS OF CONVERTER MELTING WITH SCRAP PREHEATING

2021 ◽  
Vol 1 (38) ◽  
pp. 33-39
Author(s):  
Е. Sigarev ◽  
Y. Lobanov ◽  
А. Pohvalitiy
Keyword(s):  
Energy Efficiency ◽  
Energy Consumption ◽  
Heat Content ◽  
Scrap Metal ◽  
Raw Material ◽  
Preliminary Heating ◽  
Metallurgical Enterprise ◽  
Metal Charge ◽  
Metallic Inclusions ◽  
The Impact

The results of calculation of energy efficiency of the variant of technology of converter smelting with preliminary heating of scrap metal in the unit due to burning of solid fuels in modern raw material conditions of the metallurgical enterprise of Ukraine are presented. A critical analysis of the variant of converter smelting technology with the use of preheating of an increased amount of scrap metal in the charge containing briquettes of steel chips in the unit, before pouring processing iron. According to the results of the calculation of the efficiency of use of different types of fuel used for preheating of scrap metal in the unit, the rational type and technology of its use in converter smelting are determined. A direct connection between the chemical composition of briquettes, the level of their preheating and the share in the metal charge on the energy efficiency of the converter process and their chemical heat content has been established. The nature of the temperature distribution in the volume of briquettes from steel shavings, which are a part of the metal charge, is taken into account when they are preheated by oxidation of coal with oxygen supplied through the nozzles of the standard lance. A method for calculating the change in energy consumption of scrap metal during its preheating, taking into account the content of elements in the briquettes and the level of heating. The energy consumption of the converter process with preheating of the metal charge increases in proportion to the level of contamination of briquettes from steel chips with non-metallic inclusions. According to the calculations when heating briquettes by 100—800 degrees in the converter, the increase in energy consumption of the converter process is from 60 to 630 MJ / t and from 445 to 1000 MJ/t for contamination of briquettes with non-metallic inclusions of 2.47 and 7.87 % by weight in accordance. With the reduction of briquette contamination, the efficiency of preheating of the metal charge increases. The share of the impact of the level of briquette contamination on the overall energy efficiency of the converter process is on average 0.3 % of the total energy savings of 1.91—1.92 GJ / t, which is achieved by increasing the share of scrap metal in the charge.

Improving the accuracy of forming a digital terrain model along the railway

2021 ◽  
pp. 22-29
Author(s):  
Dmitriy A. Roshchin
Keyword(s):  
High Efficiency ◽  
Digital Terrain Model ◽  
Digital Processing ◽  
Aerial Photographs ◽  
Railway Track ◽  
Technical Solution ◽  
Digital Terrain Models ◽  
Terrain Model ◽  
Digital Terrain ◽  
Terrain Models

The problem of improving the accuracy of digital terrain models created for monitoring and diagnostics of the railway track and the surrounding area is considered. A technical solution to this problem is presented, which includes a method for joint aerial photography and laser scanning, as well as a method for digital processing of the obtained data. The relevance of using this solution is due to the existence of zones of weak reception of signals from the global navigation satellite system, since in these zones the accuracy of constructing digital terrain models using currently used diagnostic spatial scanning systems is reduced. The technical solution is based on the method of digital processing of aerial photographs of the railway track. In this case, as elements of external orientation, the threads of the rail track located at a normalized distance from each other are used. The use of this method made it possible to increase the accuracy of determining the flight path of an aircraft over railway tracks and, as a result, the accuracy of calculating the coordinates of points on the earth's surface. As a result, a digital terrain model was created that is suitable for diagnostics and monitoring the condition of the railway trackbed. During simulation modeling, it was found that the application of the proposed method allowed to reduce to 50 % the confidence interval of the distribution of the error in determining the coordinates of points on the terrain and increase the accuracy of forming a digital terrain model. This promising technical solution for improving the accuracy of digital terrain models for railway track diagnostics is implemented using unmanned aerial vehicles that are part of the mobile diagnostic complex. The advantages of the proposed solution include high efficiency and availability of application.

scholarly journals TECHNICAL MEASURES TO DECREASE HEAT ENERGY CONSUMPTION OF FINAL CUSTOMER IN MULTI-APARTMENT BUILDINGS ACCORDING TO ENERGY EFFICIENCY DIRECTIVE / TECHNINĖS PRIEMONĖS, SKIRTOS MAŽINTI GALUTINIO VARTOTOJO ŠILUMINĖS ENERGIJOS VARTOJIMĄ DAUGIABUČIUOSE GYVENAMU

2015 ◽  
Vol 7 (4) ◽  
pp. 461-467 ◽  
Author(s):  
Romanas Savickas ◽  
Lauryna Savickienė ◽  
Juozas Bielskus
Keyword(s):  
Energy Efficiency ◽  
Energy Consumption ◽  
Heat Energy ◽  
Hot Water ◽  
Individual Member ◽  
Technical Solution ◽  
Improve Energy Efficiency ◽  
Individual Member State ◽  
Decrease Energy Consumption ◽  
Heat Metering

Energy consumption in the world increases, so the measures in order to improve energy efficiency must be found. The aim of 2012/27/EU Energy Efficiency Directive targets is to decrease energy consumption for a final energy consumer by 1.5% every year, but there is no definition how these targets could be achieved by an individual member state. This article presents the analysis how these targets could be achieved by the means of individual heat metering by heat cost allocators for every flat thus decreasing an energy consumption for a final consumer. Statistical analysis of identical buildings with individual metering by heat cost allocators and without them is presented. Heat cost allocators do not decrease energy consumption by themselves, so this article presents a technical solution and a set of additional equipment, i.e. thermostatic valves, balance valves, hot water meters and remote data collection system that must be installed. The final results show that the targets of 2012/27/EU Energy Efficiency Directive in Lithuania can be reached, because the buildings with individual heat cost allocators consume about 20–30% less of heat energy. Pasaulyje energijos vartojimas auga, todėl turi būti rastos energetinio efektyvumo pagerinimo priemonės. 2012/27/ES Energijos Efektyvumo Direktyvos tikslas yra sumažinti galutinio energijos vartotojo energijos suvartojimą kasmet po 1,5 %, tačiau nėra nurodyta, kaip kiekviena valstybė narė šiuos tikslus galėtų įgyvendinti. Šis straipsnis pristato analizę, kaip šie tikslai galėtų būti pasiekti, kiekviename bute įrengiant individualios šilumos apskaitos šilumos daliklius, kad sumažėtų energijos vartojimas atskiruose butuose. Pateikta statistinė identiškų pastatų su šilumos dalikliais ir be jų analizė. Šiluminei energijai taupyti neužtenka vien tik šilumos daliklių, todėl straipsnyje pateiktas techninis sprendimas – būtinų įdiegti techninių priemonių paketas, kurį sudaro tokios priemonės: termostatiniai ventiliai, balansiniai ventiliai, karšto vandens skaitikliai, belaidė reguliaraus duomenų nuskaitymo sistema. Galutiniai analizės rezultatai rodo, kad 2012/27/ES Energijos Efektyvumo Direktyvos tikslai Lietuvoje gali būti pasiekti, nes pastatai su individualia šilumos apskaita ir įrengtais šilumos dalikliais vartoja apie 20–30 % mažiau šiluminės energijos nei pastatai be tokios apskaitos.

IMPROVEMENT OF COMPLEX HEAT-RECOVERY SYSTEMS FOR GAS-FIRED BOILER UNITS

2017 ◽  
Author(s):  
Nataliia Fialko ◽  
◽  
Raisa Navrodska ◽  
Georgii Gnedash ◽  
Svitlana Shevchuk ◽  
...  
Keyword(s):  
Heat Recovery ◽  
High Efficiency ◽  
Boiler House ◽  
Technical Solution ◽  
Raw Water ◽  
Water Purification System ◽  
Purification System ◽  
Recovery System ◽  
Boiler Units ◽  
Chemical Water

The calculation and analysis of the complex heat-recovery system for heating by warmth of exhaust-gases from a boiler unit several heattransfer agents for the needs of the boiler house, namely, return heat-network water, combustion air and raw water for chemical water-purification system have been carried out. Results of researches have confirmed high efficiency of the offered technical solution.

A Novel Approach for Supplying Wireless Energy to Multiple Devices Simultaneously Using Sweeping Effect

2014 ◽  
pp. 43-58
Author(s):  
Askin Erdem Gundogdu ◽  
Erkan Afacan
Keyword(s):  
Energy Efficiency ◽  
High Efficiency ◽  
Power Transmission ◽  
Transmission Range ◽  
Transfer System ◽  
Wireless Power ◽  
Efficiency Loss ◽  
Novel Approach ◽  
Multiple Devices ◽  
Sweeping Effect

There has been great interest in wireless power transmission since 2007 when a novel approach was presented by a group of scientists at MIT. With this new technique, power transmission range is possible for a couple of meters with high efficiency; however, to be able to use this technique in our lives with high efficiency and long transfer range, small structured devices and new design techniques are strongly required. In this chapter, the investigation on supplying energy by sweeping was presented. The experimental results claim that energy could be supplied to multiple devices almost at the same time. If the range of chosen frequency increases, the number of devices could be increased as well, considering slight energy efficiency loss in the transfer system. The authors hope that the proposed technique gives inspiration to the designers and to the market.

scholarly journals Do Consumers Care about the Energy Efficiency of Buildings? Understanding Residential Choice Based on Energy Performance Certificates

2018 ◽  
Vol 10 (11) ◽  
pp. 4297 ◽  
Author(s):  
Hyunjoo Lee ◽  
Misuk Lee ◽  
Sesil Lim
Keyword(s):  
Energy Efficiency ◽  
Energy Demand ◽  
High Efficiency ◽  
Early Stage ◽  
Energy Performance ◽  
Price Premium ◽  
Consumer Decision Making ◽  
Residential Choice ◽  
Performance Information ◽  
The Government

Disclosing the energy performance information for buildings has been expected to become an important policy for controlling energy demand and reducing CO2 emissions, but its effectiveness remains controversial. This study investigates the effect of energy performance information on consumer residential choice by using a discrete choice experiment in South Korea. The estimation results confirmed that the energy efficiency level of the given housing has a significant effect on consumer residential choice when the related information is actually delivered. Combined with evidence from the simulation study, we suggest that obligating the owners to provide energy performance information to potential buyers/tenants would be necessary for enhancing the use of the information during the consumer decision-making process. Additionally, the simulation result implies that the effectiveness of the policy can be underestimated by the price premium related to energy efficiency. Therefore, we suggest that the government should control the price premium for high-efficiency buildings at the early stage so that the policy related to disclosing the energy performance can be on track.

scholarly journals Energies and Its Worldwide Research

Energies ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 6700
Author(s):  
Nuria Novas ◽  
Alfredo Alcayde ◽  
Isabel Robalo ◽  
Francisco Manzano-Agugliaro ◽  
Francisco G. Montoya
Keyword(s):  
Energy Efficiency ◽  
Renewable Energy ◽  
Energy Storage ◽  
Power Systems ◽  
Smart Grids ◽  
High Efficiency ◽  
Scientific Journal ◽  
Electric Energy ◽  
Electrical Energy ◽  
Energy Research

Energy efficiency and management is certainly one of the key drivers of human progress. Thus, the trends in the energy research are a topic of interest for the scientific community. The aim of this study is to highlight global research trends in this field through the analysis of a scientific journal indexed exclusively in the energy and fuels category. For this purpose, a journal has been selected that is in the center of the category considering its impact factor, which is only indexed in this category and of open access, Energies of the publisher MDPI. Therefore, a bibliometric analysis of all the contents of the journal between 2008 and 2020, 13,740 documents published, has been carried out. Analyzing the articles that are linked to each other by their citations, 14 clusters or research topics have been detected: smart grids; climate change–electric energy community; energy storage; bioenergy sources; prediction algorithms applied to power; optimization of the grid link for renewable energy; wind power; sustainability of power systems; hydrocarbon improvements; conversion of thermal/electrical energy; electric motor advancements; marine renewable energy; hydropower and energy storage; and preventive techniques in power transformers. The main keywords found were electric vehicle, renewable energy, microgrid, smart grid, and energy efficiency. In short, energy research remains necessary to meet the future challenge of sustainable energy with high efficiency and the exploration of new renewable resources, all for increasingly sustainable cities.

The Application of Linear Motor Analysis

2014 ◽  
Vol 490-491 ◽  
pp. 983-986
Author(s):  
Yu Ping Zhao ◽  
Yu Hai Xu
Keyword(s):  
Development Process ◽  
High Efficiency ◽  
Linear Motor ◽  
Numerical Control ◽  
Industrial Safety ◽  
Emissions Reduction ◽  
Market Demand ◽  
Transportation Equipment ◽  
Drive Control ◽  
Safety Production

In this paper, through research on the development of linear motor applications both at home and abroad, find out the linear motor application in the field of technology gap, in order to promote linear motor in the domestic promotion and use. Because the linear motor has its own unique advantages, in the mechanical and electrical integration of machinery and machine tool has been widely used, but in the numerical control machine tools, electric processing equipment, mining transportation equipment in areas such as yet there is a big gap, the performance of their products, the types, application field in a large number of blank or infancy. Only seize the opportunity of market demand, the development and application of linear motor and drive control technology on the market widely promotion, is bound to be in the driver with high efficiency, energy conservation and emissions reduction, promote industrial safety production from low-end to high-end equipment the development process of rapid ascension.

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