Coat weight control in bent blade mode

TAPPI Journal ◽  
2013 ◽  
Vol 12 (5) ◽  
pp. 31-38
Author(s):  
STIG RENVALL ◽  
STEFAN KUNI

Bent blade metering is the most common method used in board coating. As board machine speeds today have increased, new requirements have been set on blade geometry and accuracy of blade adjustments. A good understanding of the blade parameters and physical phenomena around the blade tip area is, therefore, necessary. Automatic coat weight profile adjustment using feedback from the coat weight measurement system is a great tool to improve the cross-direction coating uniformity and reel condition. In bent blade coating, however, the parameters for adjusting the cross-direction profilers need to be modified from those used in stiff blade coating. At high board coating speeds with bent blade, good coat weight control will require tuning of the blade parameters. To be able to reach a given coat weight at a high speed with a low tip angle, a high mechanical force is needed to control the high dynamic forces that are created in the blade tip area. The mechanical force can be increased either with a thicker blade or with a shorter free stick-out (i.e., shorter distance between the blade support bar and the blade tip). A higher tip angle can be used to decrease the dynamic forces to keep the coat weight in target; however, coating coverage and uniformity of the coating layer will then be reduced. Furthermore, blade wear is more severe at higher tip angles. For cross-direction profiling, a shorter free stick-out is suggested as a better approach than use of a thicker blade. The coat weight profile response and accuracy improves with a shorter stick-out as thinner blade with more flexibility can be used. Three alternative coat weight control methods for bent blade operation are discussed: blade load adjustment, beam angle adjustment, and load adjustment at constant tip angle. For effective coat weight cross-direction controls, the blade operating mode and parameters need to be chosen in accordance with the speed and coat weight range at which the coater is operating.

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Debo Qi ◽  
Chengchun Zhang ◽  
Jingwei He ◽  
Yongli Yue ◽  
Jing Wang ◽  
...  

AbstractThe fast swimming speed, flexible cornering, and high propulsion efficiency of diving beetles are primarily achieved by their two powerful hind legs. Unlike other aquatic organisms, such as turtle, jellyfish, fish and frog et al., the diving beetle could complete retreating motion without turning around, and the turning radius is small for this kind of propulsion mode. However, most bionic vehicles have not contained these advantages, the study about this propulsion method is useful for the design of bionic robots. In this paper, the swimming videos of the diving beetle, including forwarding, turning and retreating, were captured by two synchronized high-speed cameras, and were analyzed via SIMI Motion. The analysis results revealed that the swimming speed initially increased quickly to a maximum at 60% of the power stroke, and then decreased. During the power stroke, the diving beetle stretched its tibias and tarsi, the bristles on both sides of which were shaped like paddles, to maximize the cross-sectional areas against the water to achieve the maximum thrust. During the recovery stroke, the diving beetle rotated its tarsi and folded the bristles to minimize the cross-sectional areas to reduce the drag force. For one turning motion (turn right about 90 degrees), it takes only one motion cycle for the diving beetle to complete it. During the retreating motion, the average acceleration was close to 9.8 m/s2 in the first 25 ms. Finally, based on the diving beetle's hind-leg movement pattern, a kinematic model was constructed, and according to this model and the motion data of the joint angles, the motion trajectories of the hind legs were obtained by using MATLAB. Since the advantages of this propulsion method, it may become a new bionic propulsion method, and the motion data and kinematic model of the hind legs will be helpful in the design of bionic underwater unmanned vehicles.


1995 ◽  
Vol 284 ◽  
pp. 171-216 ◽  
Author(s):  
N. T. Clemens ◽  
M. G. Mungal

Experiments were conducted in a two-stream planar mixing layer at convective Mach numbers,Mc, of 0.28, 0.42, 0.50, 0.62 and 0.79. Planar laser Mie scattering (PLMS) from a condensed alcohol fog and planar laser-induced fluorescence (PLIF) of nitric oxide were used for flow visualization in the side, plan and end views. The PLIF signals were also used to characterize the turbulent mixture fraction fluctuations.Visualizations using PLMS indicate a transition in the turbulent structure from quasi-two-dimensionality at low convective Mach number, to more random three-dimensionality for$M_c\geqslant 0.62$. A transition is also observed in the core and braid regions of the spanwise rollers as the convective Mach number increases from 0.28 to 0.62. A change in the entrainment mechanism with increasing compressibility is also indicated by signal intensity profiles and perspective views of the PLMS and PLIF images. These show that atMc= 0.28 the instantaneous mixture fraction field typically exhibits a gradient in the streamwise direction, but is more uniform in the cross-stream direction. AtMc= 0.62 and 0.79, however, the mixture fraction field is more streamwise uniform and with a gradient in the cross-stream direction. This change in the composition of the structures is indicative of different entrainment motions at the different compressibility conditions. The statistical results are consistent with the qualitative observations and suggest that compressibility acts to reduce the magnitude of the mixture fraction fluctuations, particularly on the high-speed edge of the layer.


2009 ◽  
Vol 131 (4) ◽  
Author(s):  
Michael R. Lovell ◽  
P. Cohen ◽  
Pradeep L. Menezes ◽  
R. Shankar

When machining miniaturized components, the contact conditions between the tool and the workpiece exhibit very small contact areas that are on the order of 10−5 mm2. Under these conditions, extremely high contact stresses are generated, and it is not clear whether macroscopic theories for the chip formation, cutting forces, and friction mechanisms are applicable. For this reason, the present investigation has focused on creating a basic understanding of the frictional behavior in very small scale machining processes so that evaluations of standard macroscale models could be performed. Specialized machining experiments were conducted on 70/30 brass materials using high-speed steel tools over a range of speeds, feeds, depths of cut, and tool rake angles. At each operating condition studied, the friction coefficient and the shear factor τk were obtained. Based on the experimental results, it was determined that the standard macroscopic theory for analyzing detailed friction mechanisms was insufficient in very small scale machining processes. An approach that utilized the shear factor, in contrast, was found to be better for decoupling the physical phenomena involved. Utilizing the shear factor as an analysis parameter, the parameters that significantly influence the friction in microscale machining processes were ascertained and discussed.


2018 ◽  
Vol 18 (6) ◽  
pp. 243-250 ◽  
Author(s):  
Zhang Ji-wang ◽  
Zhang Lai-bin ◽  
Ding Ke-Qin ◽  
Duan Li-xiang

Abstract High-speed blades form core mechanical components in turbomachines. Research concerning online monitoring of operating states of such blades has drawn increased attention in recent years. To this end, various methods have been devised, of which, the blade tip-timing (BTT) technique is considered the most promising. However, the traditional BTT method is only suitable for constant-speed operations. But in practice, the rotational speed of turbomachine blades is constantly changing under the influence of external factors, which lead to unacceptable errors in measurement. To tackle this problem, a new BTT method based on multi-phases is proposed. A plurality of phases was arranged as evenly as possible on the rotating shaft to determine the rotation speed. Meanwhile, the corresponding virtual reference point was determined in accordance with the number of blades between consecutive phases. Based on these reference points, equations to measure displacement due to blade vibrations were deduced. Finally, mathematical modeling, numerical simulation and experimental tests were performed to verify the validity of the proposed method. Results demonstrate that the error in measurement induced when using the proposed method is less than 1.8 %, which is much lower compared to traditional methods utilized under variable-speed operation.


Author(s):  
Alberto Serena ◽  
Lars E. Bakken

The tip leakage flow affects turbomachines performance generating losses and reducing the effective blading; in addition, unsteady phenomena arise, negatively influencing the machine stability. In this paper, an overview of the existing models is presented. Local measurements of the pressure pulsations, visual flow observations and high quality video recordings from a high speed camera are performed in a novel pump laboratory, which provides the desired visualization of the rotating channels, and allows to study the fluctuating and intermittent nature of this phenomenon, and detect any asymmetry among the channels. A detailed comparison of the vortex tip structure for various tip clearances and with a whole set of numerical simulations finally completes the analysis. The three main focus areas are: tip vortex location, structure and evolution, performance comparison between shrouded and open impeller, at different tip clearance sizes, and study of the rotating instabilities.


2020 ◽  
Vol 992 ◽  
pp. 403-408
Author(s):  
Elvina R. Rakhmatullina ◽  
M.S. Lisanevich ◽  
Rezeda Yu. Galimzyanova ◽  
Yu.N. Khakimullin

Non-woven materials are widely used for the manufacture of disposable medical clothing and underwear. Radiation is widely used to sterilize single-use medical devices. The paper analyzes the effect of ionizing radiation at absorbed doses of 0-60 kGy on the stress-strain properties of medical non-woven spanmelt material based on polypropylene obtained by blow-molding technology. It has been established that ionizing radiation significantly reduces the breaking load and elongation in the machine and cross directions of the web. For this type of material, the most critical is the decrease in strength in the cross direction of the web, primarily because the level of strength in the cross direction of spanmelt materials is generally low. Sterilization by ionizing radiation further reduces strength and leads to the fact that non-woven materials irradiated with an absorbed dose of 50-60 kGy are close to unacceptable values in accordance with the requirements of EN 13975-2011.


Author(s):  
Joachim Kurzke

Realistic compressor maps are the key to high quality gas turbine performance calculations. When modeling the performance of an existing engine then these maps are usually not known and must be approximated by adapting maps from literature to either measured data or to other available information. There are many publications describing map adaptation processes, simple ones and more sophisticated physically based scaling rules. There are also reports about using statistics, genetic algorithms, neural networks and even morphing techniques for re-engineering compressor maps. This type of methods does not consider the laws of physics and consequently the generated maps are valid at best in the region in which they have been calibrated. This region is frequently very narrow, especially in case of gas generator compressors which run in steady state always on a single operating line. This paper describes which physical phenomena influence the shape of speed and efficiency lines in compressor maps. For machines operating at comparatively low speeds (so that the flow into each stage is subsonic), there is usually considerable range between choke and stall corrected flow. As the speed of the machine is increased the range narrows. For high-speed stages with supersonic relative flow into the rotor the efficiency maximum is where the speed line turns over from vertical to lower than maximum corrected flow. At this operating condition the shock is about to detach from the leading edge of the blades. The flow at a certain speed can also be limited by choking in the compressor exit guide vanes. For high pressure ratio single stage centrifugal compressors this is a normal case, but it can also happen with low pressure ratio multistage boosters of turbofan engines, for example. If the compressor chokes at the exit, then the specific work remains constant along the speed line while the overall pressure ratio varies and that generates a very specific shape of the efficiency contour lines in the map. Also in other parts of the map, the efficiency varies along speed lines in a systematic manner. Peculiar shapes of specific work and corrected torque lines can reveal physically impossibilities that are difficult to see in the standard compressor map pictures. Compressor maps generated without considering the inherent physical phenomena can easily result in misleading performance calculations if used at operating conditions outside of the region where they have been calibrated. Whatever map adaptation method is used: the maps created in such a way should be checked thoroughly for violations of the underlying laws of compressor physics.


1975 ◽  
Vol 97 (4) ◽  
pp. 1166-1174 ◽  
Author(s):  
S. Dubowsky ◽  
S. C. Young

The increases in the dynamic forces within the connections of high-speed mechanical systems due to connection clearances and mechanism elasticity are of great interest to design engineers. These forces, which can play a dominant role in the performance and life of these systems, are experimentally studied in this investigation, and the observed experimental behavior is correlated with the results of analytical predictions. The experiments performed confirm the importance of clearances in machine joints on the amplification of connection forces. The effects of connection friction and mechanism elasticity on the connection forces are also investigated.


2004 ◽  
Vol 128 (2) ◽  
pp. 213-220 ◽  
Author(s):  
Nicole L. Key ◽  
Tony Arts

The tip leakage flow characteristics for flat and squealer turbine tip geometries are studied in the von Karman Institute Isentropic Light Piston Compression Tube facility, CT-2, at different Reynolds and Mach number conditions for a fixed value of the tip gap in a nonrotating, linear cascade arrangement. To the best knowledge of the authors, these are among the very few high-speed tip flow data for the flat tip and squealer tip geometries. Oil flow visualizations and static pressure measurements on the blade tip, blade surface, and corresponding endwall provide insight to the structure of the two different tip flows. Aerodynamic losses are measured for the different tip arrangements, also. The squealer tip provides a significant decrease in velocity through the tip gap with respect to the flat tip blade. For the flat tip, an increase in Reynolds number causes an increase in tip velocity levels, but the squealer tip is relatively insensitive to changes in Reynolds number.


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