scholarly journals Optimization of the Indirect Extrusion Process of Copper-Clad Aluminum Rods by Methods of Statistical Experimental Designs and Numerical Analyses

2021 ◽  
Vol 8 ◽  
Author(s):  
Stefan Lechner ◽  
Ute Rœmisch ◽  
René Nitschke ◽  
Felix Gensch ◽  
Soeren Mueller
Keyword(s):  
Statistical Analysis ◽  
Experimental Design ◽  
Process Parameters ◽  
Extrusion Process ◽  
The Finite Element Method ◽  
Desirability Approach ◽  
Central Composite Experimental Design ◽  
Multiple Process ◽  
Quadratic Effects ◽  
Deform 2D

The success of composite extrusion is influenced by multiple process parameters. In order to investigate the significance of specific parameters during indirect extrusion of copper-clad aluminum (CCA) rods, statistical methods were applied and a central composite experimental design was implemented. The runs of the experimental design were modeled with the finite element method based software DEFORM 2D and evaluated with respect to product quality, described by four response variables. Using variance and regression analyses, as well significant linear and quadratic effects of the five investigated process parameters as interactions between them were identified. Based on a statistical model, an overall optimum setting for the process parameters was predicted utilizing the response surface methodology with a desirability approach. By applying the output of the statistical analysis to an extrusion trial, the extrusion of a high quality CCA rod was achieved. Moreover, the results of the statistical analysis could be verified by comparing predicted and experimentally determined values of the investigated quality characteristics.

Optimization of PES Nanocomposite Membrane Preparation Using Statistical Analysis and Experimental Design

2019 ◽  
Author(s):  
Yasin Orooji ◽  
Fatemeh Noorisafa ◽  
Nahid Imami ◽  
Amir R. Chaharmahali
Keyword(s):  
Statistical Analysis ◽  
Experimental Design ◽  
Factorial Design ◽  
Fractional Factorial Design ◽  
Fractional Factorial ◽  
Nanocomposite Membrane ◽  
Membrane Preparation ◽  
Membrane Fabrication

<p>Using experimental design and statistical analysis (½ Fractional Factorial Design), this study investigates the effect of different parameters in the membrane fabrication on the performance of nanocomposite PES/TiO<sub>2</sub> membrane. </p>

scholarly journals Impact of Process Parameters on the Diameter of Nanobubbles Generated by Electrolysis on Platinum-Coated Titanium Electrodes Using Box–Behnken Experimental Design

Energies ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2542
Author(s):  
Karol Ulatowski ◽  
Radosław Jeżak ◽  
Paweł Sobieszuk
Keyword(s):  
Experimental Design ◽  
Process Parameters ◽  
Current Density ◽  
Salt Concentration ◽  
Multivariate Regression ◽  
Electrical Energy ◽  
Multiphase System ◽  
Anova Analysis ◽  
Dependent Variables ◽  
Parameter Function

(1) The generation of nanobubbles by electrolysis is an interesting method of using electrical energy to form bubble nuclei, effectively creating a multiphase system. For every process, the effectiveness of nanobubble generation by electrolysis depends on various process parameters that impact should be determined. (2) In this work, the electrolytic generation of hydrogen and oxygen bubbles was performed in a self-built setup, in which a Nafion membrane separated two chambers. The generation of bubbles of both gases was investigated using Box–Behnken experimental design. Three independent variables were salt concentration, current density, and electrolysis time, while the dependent variables were Sauter diameters of generated bubbles. An ANOVA analysis and multivariate regression were carried out to propose a statistical and power model of nanobubble size as a process parameter function. (3) The generation of bubbles of hydrogen and oxygen by electrolysis showed that different factors or their combinations determine their size. The results presented in this work proved to be complementary to previous works reported in the literature. (4) The Sauter diameter of bubbles increases with salt concentration and stays constant with increasing current density in investigated range. The proposed correlations allow the Sauter diameters of nanobubbles generated during electrolysis to be predicted.

Numerical Analysis on the Extruded Volume and Length Ratios of Backward Tube to Forward Rod in Combined Extrusion Processes

2006 ◽  
Vol 519-521 ◽  
pp. 919-924 ◽  
Author(s):  
B.S. Ham ◽  
J.H. Ok ◽  
Jung Min Seo ◽  
Beong Bok Hwang ◽  
K.H. Min ◽  
...  
Keyword(s):  
Process Parameters ◽  
Material Flow ◽  
Volume Ratio ◽  
Forward Direction ◽  
Extrusion Process ◽  
Forming Load ◽  
Tube Extrusion ◽  
Corner Radius ◽  
Combined Operation ◽  
Simulation Results

This paper is concerned with forward rod extrusion combined simultaneously with backward tube extrusion process in both steady and transient states. The analysis has been conducted in numerical manner by employing a rigid-plastic finite element method. AA 2024 aluminum alloy was selected as a model material for analysis. Among many process parameters, major design factors chosen for analysis include frictional condition, thickness of tube in backward direction, punch corner radius, and die corner radius. The main goal of this study is to investigate the material flow characteristics in combined extrusion process, i.e. forward rod extrusion combined simultaneously with backward tube extrusion process. Simulation results have been summarized in term of relationships between process parameters and extruded length and volume ratios, and between process parameters and force requirements, respectively. The extruded length ratio is defined as the ratio of tube length extruded in backward direction to rod length extruded in forward direction, and the volume ratio as that of extruded volume in backward direction to that in forward direction, respectively. It has been revealed from the simulation results that material flow into both backward and forward directions are mostly influenced by the backward tube thickness, and other process parameters such as die corner radius etc. have little influence on the volume ratio particularly in steady state of combined extrusion process. The pressure distributions along the tool-workpiece interface have been also analyzed such that the pressure exerted on die is not so significant in this particular process such as combined operation process. Comparisons between multi-stage forming process in sequence operation and one stage combined operation have been also made in terms of forming load and pressure exerted on die. The simulation results shows that the combined extrusion process has the greatest advantage of lower forming load comparing to that in sequence operation.

scholarly journals Scarification with sulphuric acid of Schizolobium amazonicum Huber ex Ducke seeds - FABACEAE

2007 ◽  
Vol 64 (3) ◽  
pp. 308-313 ◽  
Author(s):  
Eniel David Cruz ◽  
José Edmar Urano de Carvalho ◽  
Rafaela Josemara Barbosa Queiroz
Keyword(s):  
Statistical Analysis ◽  
Experimental Design ◽  
Seed Germination ◽  
Sulphuric Acid ◽  
Seed Coat ◽  
Immersion Time ◽  
Germination Index ◽  
Efficient Treatment ◽  
Tukey Test

Seed coat impermeability to water occurs in many species, including Schizolobium amazonicum Huber ex Ducke. To promote germination in seeds with coat impermeability the use of sulphuric acid (H2SO4) is recommended. The objective of this study was to identify a better time for the scarification with sulphuric acid for S. amazonicum seeds. The effect of scarification with sulphuric acid for 20, 40 and 60 min on germination and speed germination was studied for seeds that were either sowed immediately after scarification or after a 24-hour period of immersion in water. Seeds were sown on a mix of sand and sawdust (1:1). The experimental design was completely randomized with four replications of 50 seeds. The statistical analysis of germination was carried out at six, nine, 12, 15, 18, 21 and 24 days after sowing, in a factorial scheme. For speed germination the means were compared by the Tukey test. There was an interaction between treatments to overcome dormancy and immersion time after scarification in most evaluations. Immersion in water accelerated the beginning of germination. All treatments to overcome dormancy promoted seed germination. However, scarification for 60 min, showed better germination, 92% when immediately sown and 86.5% when sown after 24 hours. Speed germination index was highest for scarified seeds for 60 min followed by immersion in water. Scarification for 60 min was the most efficient treatment to promote germination in S. amazonicum seeds.

scholarly journals Numerical Simulation and Process Optimization of Internal Thread Cold Extrusion Process

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 3960
Author(s):  
Hong-Ling Hou ◽  
Guang-Peng Zhang ◽  
Chen Xin ◽  
Yong-Qiang Zhao
Keyword(s):  
Numerical Simulation ◽  
Process Parameters ◽  
Orthogonal Experiment ◽  
Extrusion Process ◽  
Extrusion Temperature ◽  
Maximum Temperature ◽  
Cold Extrusion ◽  
Internal Thread ◽  
Bottom Hole ◽  
Extrusion Forming

In the internal thread extrusion forming, if the process parameters are not selected properly, the extrusion torque will increase, the extrusion temperature will be too high, or even the tap will break. In order to obtain effective process parameters under certain working conditions, this paper uses a combination of numerical simulation and process experiment to analyze the influence of the bottom hole diameter, extrusion speed, and friction factor on the extrusion torque and extrusion temperature. Through an orthogonal experiment, the significant influence law of different process parameters on the extrusion torque and extrusion temperature was studied, and the order of their influence was determined. Based on the optimal process parameters, numerical simulations and process tests were carried out, and the extrusion effect and related parameters were compared and analyzed. The results show that the extruded thread has clear contour, uniform tooth pitch, complete tooth shape, and good flatness. Compared with before optimization, the maximum extrusion torque has been reduced by 37.15%, the maximum temperature has been reduced by 29.72%, and the extrusion quality has been improved. It shows that the optimized method and optimized process parameters have good engineering practicability.

Supramolecular solvent-based microextraction method for cobalt traces in food samples with optimization Plackett–Burman and central composite experimental design

RSC Advances ◽  
2015 ◽  
Vol 5 (115) ◽  
pp. 94879-94886 ◽  
Author(s):  
Funda Aydin ◽  
Erkan Yilmaz ◽  
Mustafa Soylak
Keyword(s):  
Experimental Design ◽  
Atomic Absorption Spectrometry ◽  
Flame Atomic Absorption Spectrometry ◽  
Absorption Spectrometry ◽  
Optimization Method ◽  
Food Samples ◽  
Flame Atomic Absorption ◽  
Supramolecular Solvent ◽  
Central Composite Experimental Design ◽  
Central Composite

A new microextraction method based on formation of supramolecular solvent (Ss) was developed by using of chemometric optimization method for cobalt determination with microsampling flame atomic absorption spectrometry (MS-FAAS).

A Study on Statistical Analysis of Si-Wafer Polishing Process for the Optimum Polishing Condition

2008 ◽  
Vol 389-390 ◽  
pp. 493-497 ◽  
Author(s):  
Sung Chul Hwang ◽  
Jong Koo Won ◽  
Jung Taik Lee ◽  
Eun Sang Lee
Keyword(s):  
Surface Roughness ◽  
Statistical Analysis ◽  
Process Parameters ◽  
Wafer Surface ◽  
Wafer Polishing ◽  
Ultra Precision ◽  
Important Processing ◽  
The Many ◽  
Selection Of ◽  
Si Wafer

As the level of Si-wafer surface directly affects device line-width capability, process latitude, yield, and throughput in fabrication of microchips, it needs to have ultra precision surface and flatness. Polishing is one of the important processing having influence on the surface roughness in manufacturing of Si-wafers. The surface roughness in wafer polishing is mainly affected by the many process parameters. For decreasing the surface roughness, the control of polishing parameters is very important. In this paper, the optimum condition selection of ultra precision wafer polishing and the effect of polishing parameters on the surface roughness were evaluated by the statistical analysis of the process parameters.

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