scholarly journals Engineering and Manufacturing of a Dynamizable Fracture Fixation Device System

2020 ◽  
Vol 10 (19) ◽  
pp. 6844
Author(s):  
Giancarlo Dichio ◽  
Michele Calì ◽  
Mara Terzini ◽  
Giovanni Putame ◽  
Elisabetta Maria Zanetti ◽  
...  

The present work illustrates the dynamization of an orthopaedic plate for internal fracture fixation which is thought to shorten healing times and enhance the quality of the new formed bone. The dynamization is performed wirelessly thanks to a magnetic coupling. The paper shows the peculiarities of the design and manufacturing of this system: it involves two components, sliding with respect to each other with an uncertain coefficient of friction, and with a specific compounded geometry; there are stringent limits on component size, and on the required activation energy. Finally, the device belongs to medical devices and, as such, it must comply with the respective regulation (EU 2017/745, ASTM F382). The design of the dynamizable fracture fixation plate has required verifying the dynamic of the unlocking mechanism through the development of a parametric multibody model which has allowed us to fix the main design variables. As a second step, the fatigue strength of the device and the static strength of the whole bone-plate system was evaluated by finite element analysis. Both analyses have contributed to defining the final optimized geometry and the constitutive materials of the plate; finally, the respective working process was set up and its performance was tested experimentally on a reference fractured femur. As a result of these tests, the flexural stiffness of the bone-plate system resulted equal to 370 N/mm, while a maximum bending moment equal to 75.3 kN·mm can be withstood without plate failure. On the whole, the performance of this dynamic plate was proved to be equal or superior to those measured for static plates already on the market, with excellent clinical results. At the same time, pre-clinical tests will be an interesting step of the future research, for which more prototypes are now being produced.

Author(s):  
Talip Çelik

The purpose of this study is to examine the effects of screw preload values on the bone-plate system. The preload value was taken differently in the literature range from 50 N to 3000 N. These preload value were examined in this study. The finite element method was used to calculate the strain and stress on the models. The long bone, plate and screws were modeled as 3D using CAD software. The finite element models were created using Ansys Workbench software. The convergence and validation study were made for the correct results. The 400 N axial load was applied to the proximal end of bone. The distal end of the bone fixed for boundary condition. The preload values were applied to the screws differently. The results of the finite element analysis were compared and evaluated. The results showed that when the preload values increased, the von Mises stresses and strains on the bone and plate system increased. The critical preload value of the screw is the 500 N. The upper values of this critical value can be damaged bone and plate system. The critical region of the bone is the holes where the screw inserted. In conclusion, the preload values of the screw should not exceed the 500 N for the successful fixation.


2011 ◽  
Vol 462-463 ◽  
pp. 663-667 ◽  
Author(s):  
Ruslizam Daud ◽  
Ahmad Kamal Ariffin ◽  
Shahrum Abdullah ◽  
Al Emran Ismail

This paper explores the initial potential of theory of critical distance (TCD) which offers essential fatigue failure prediction in engineering components. The intention is to find the most appropriate TCD approach for a case of multiple stress concentration features in future research. The TCD is based on critical distance from notch root and represents the extension of linear elastic fracture mechanics (LEFM) principles. The approach is allowing possibilities for fatigue limit prediction based on localized stress concentration, which are characterized by high stress gradients. Using the finite element analysis (FEA) results and some data from literature, TCD applications is illustrated by a case study on engineering components in different geometrical notch radius. Further applications of TCD to various kinds of engineering problems are discussed.


2014 ◽  
Vol 1065-1069 ◽  
pp. 19-22
Author(s):  
Zhen Feng Wang ◽  
Ke Sheng Ma

Based on ABAQUS finite element analysis software simulation, the finite element model for dynamic analysis of rigid pile composite foundation and superstructure interaction system is established, which selects the two kinds of models, by simulating the soil dynamic constitutive model, selecting appropriate artificial boundary.The influence of rigid pile composite foundation on balance and imbalance of varying rigidity is analyzed under seismic loads. The result shows that the maximum bending moment and the horizontal displacement of the long pile is much greater than that of the short pile under seismic loads, the long pile of bending moment is larger in the position of stiffness change. By constrast, under the same economic condition, the aseismic performance of of rigid pile composite foundation on balance of varying rigidity is better than that of rigid pile composite foundation on imbalance of varying rigidity.


2013 ◽  
Vol 671-674 ◽  
pp. 1025-1028
Author(s):  
Dong Ku Shin ◽  
Kyungsik Kim

The ultimate compressive strengths of high performance steel (HPS) plate system stiffened longitudinally by closed stiffeners have been investigated by the nonlinear finite element analysis. Both conventional and high performance steels were considered in models following multi-linear strain hardening constitutive relationships. Initial geometric imperfections and residual stresses were also incorporated in the analysis. Numerical results have been compared to compressive strengths from Eurocode 3 EN 1993-1-5 and FHWA-TS-80-205. It has been found that although use of Eurocode 3 EN 1993-1-5 and FHWA-TS-80-205 may lead to highly conservative design strengths when very large column slenderness parameters are encountered


Author(s):  
Narges Shayesteh Moghaddam ◽  
Mohammad Elahinia ◽  
Michael Miller ◽  
David Dean

Mandibular segmental defect reconstruction is most often necessitated by tumor resection, trauma, infection, or osteoradionecrosis. The standard of care treatment for mandibular segmental defect repair involves using metallic plates to immobilize fibula grafts, which replace the resected portion of mandible. Surgical grade 5 titanium (Ti-6Al-4V) is commonly used to fabricate the fixture plate due to its low density, high strength, and high biocompatibility. One of the potential problems with mandibular reconstruction is stress shielding caused by a stiffness mismatch between the Titanium fixation plate and the remaining mandible bone and the bone grafts. A highly stiff fixture carries a large portion of the load (e.g., muscle loading and bite force), therefore the surrounding mandible would undergo reduced stress. As a result the area receiving less strain would remodel and may undergo significant resorption. This process may continue until the implant fails. To avoid stress shielding it is ideal to use fixtures with stiffness similar to that of the surrounding bone. Although Ti-6Al-4V has a lower stiffness (110 GPa) than other common materials (e.g., stainless steel, tantalum), it is still much stiffer than the cancellous (1.5–4.5 GPa) and cortical portions of the mandible (17.6–31.2 GPa). As a solution, we offer a nitinol in order to reduce stiffness of the fixation hardware to the level of mandible. To this end, we performed a finite element analysis to look at strain distribution in a human mandible in three different cases: I) healthy mandible, II) resected mandible treated with a Ti-6Al-4V bone plate, III) resected mandible treated with a nitinol bone plate. In order to predict the implant’s success, it is useful to simulate the stress-strain trajectories through the treated mandible. This work covers a modeling approach to confirm superiority of nitinol for mandibular reconstruction. Our results show that the stress-strain trajectories of the mandibular reconstruction using nitinol fixation is closer to normal than if grade 5 surgical titanium fixation is used.


2011 ◽  
Vol 255-260 ◽  
pp. 718-721
Author(s):  
Z.Y. Wang ◽  
Q.Y. Wang

Problems regarding the combined axial force and bending moment for the behaviour of semi-rigid steel joints under service loading have been recognized in recent studies. As an extended research on the cyclic behaviour of a bolted endplate joint, this study is performed relating to the contribution of column axial force on the cyclic behaviour of the joint. Using finite element analysis, the deteriorations of the joint performance have been evaluated. The preliminary parametric study of the joint is conducted with the consideration of flexibility of the column flange. The column axial force was observed to significantly influence the joint behaviour when the bending of the column flange dominates the failure modes. The reductions of moment resistance predicted by numerical analysis have been compared with codified suggestions. Comments have been made for further consideration of the influence of column axial load in seismic design of bolted endplate joints.


2005 ◽  
Vol 05 (01) ◽  
pp. 89-103 ◽  
Author(s):  
K. RAMAKRISHNA ◽  
I. SRIDHAR ◽  
S. SIVASHANKER ◽  
V. K. GANESH ◽  
D. N. GHISTA

A major concern when a fractured bone is fastened by stiff-plates to the bone on its tensile surface is excessive stress shielding of the bone. The compressive stress shielding at the fracture-interface immediately after fracture-fixation delays bone healing. Likewise, the tensile stress shielding of the healed bone underneath the plate also does not enable it to recover its tensile strength. Initially, the effect of a uniaxial load and a bending moment on the assembly of bone and plate is investigated analytically. The calculations showed that the screws near the fracture site transfers more load than the screws away from the fracture site in axial loading and it is found that less force is required when the screw is placed near to fracture site than the screw placed away from the fracture site to make the bone and plate bend with same radius of curvature when subjected to bending moment. Finally, the viability of using a stiffness graded bone-plate as a fixator is studied using finite element analysis (FEA): the stiffness-graded plate cause less stress-shielding than stainless steel plate.


2019 ◽  
Vol 2019 ◽  
pp. 1-11
Author(s):  
Van Binh Phung ◽  
Anh Tuan Nguyen ◽  
Hoang Minh Dang ◽  
Thanh-Phong Dao ◽  
V. N. Duc

The present paper analyzes the vibration issue of thin-walled beams under combined initial axial load and end moment in two cases with different boundary conditions, specifically the simply supported-end and the laterally fixed-end boundary conditions. The analytical expressions for the first natural frequencies of thin-walled beams were derived by two methods that are a method based on the existence of the roots theorem of differential equation systems and the Rayleigh method. In particular, the stability boundary of a beam can be determined directly from its first natural frequency expression. The analytical results are in good agreement with those from the finite element analysis software ANSYS Mechanical APDL. The research results obtained here are useful for those creating tooth blade designs of innovative frame saw machines.


2018 ◽  
Vol 55 (5) ◽  
pp. 720-735 ◽  
Author(s):  
Yi Rui ◽  
Mei Yin

Thermo-active diaphragm walls that combine load bearing ability with a ground source heat pump (GSHP) are considered to be one of the new technologies in geotechnical engineering. Despite the vast range of potential applications, current thermo-active diaphragm wall designs have very limited use from a geotechnical aspect. This paper investigates the wall–soil interaction behaviour of a thermo-active diaphragm wall by conducting a thermo-hydro-mechanical finite element analysis. The GSHP operates by circulating cold coolant into the thermo-active diaphragm wall during winter. Soil contraction and small changes in the earth pressures acting on the wall are observed. The strain reversal effect makes the soil stiffness increase when the wall moves in the unexcavated side direction, and hence gives different trends for long-term wall movements compared to the linear elastic model. The GSHP operation makes the wall move in a cyclic manner, and the seasonal variation is approximately 0.5–1 mm, caused by two factors: the thermal effects on the deformation of the diaphragm wall itself and the thermally induced volume change of the soil and pore water. In addition, it is found that the change in bending moment of the wall due to the seasonal GSHP cycle is caused mainly by the thermal differential across the wall during the winter, because the seasonal changes in earth pressures acting on the diaphragm wall are very limited.


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