scholarly journals Preparation and Self-Repairing Properties of MF-Coated Shellac Water-Based Microcapsules

Coatings ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 778 ◽  
Author(s):  
Yijuan Chang ◽  
Xiaoxing Yan

A self-repairing microcapsule was prepared by emulsion polymerization using melamine formaldehyde resin (MF) as wall material, and a mixture of shellac solution and water-based coating as core material. The orthogonal experiment was carried out through five factors and four levels. The effects of Wcore:Wwall, Wemulsifier:Wcore, stirring rate, Wshellac:Wcoating, Wemulsifier solution:Wcore on the output and coverage rate of microcapsules were studied. The stirring rate has a great influence on the preparation process of the MF-coated shellac water-based microcapsules. When the Wcore:Wwall is 0.8:1, Wemulsifier:Wcore is 3:100, stirring rate is 600 rpm, Wshellac:Wcoating is 1:1, Wemulsifier solution:Wcore is 9:1, the prepared microcapsules have the best shape and size. With the increase in concentration of microcapsules, the color difference and gloss of paint film decreased gradually. The tensile strength, scanning electron microscopy (SEM), infrared spectroscopy and repair effects of the paint film were analyzed. When the concentration of microcapsules was 5.0–10.0%, the comprehensive performance of the paint film was better, providing a technical reference for the self-repairing coatings.

Polymers ◽  
2021 ◽  
Vol 13 (18) ◽  
pp. 3109
Author(s):  
Xiaoxing Yan ◽  
Wenting Zhao ◽  
Lin Wang

Microcapsules with lac resin as the core material and urea-formaldehyde resin as the wall material were prepared by in situ polymerization, and then the lac resin microcapsules and fluorane microcapsules were added into a water-based primer or topcoat, respectively, to prepare water-based coatings with dual functions of thermochromic and self-repair. The effects of different methods of adding microcapsules on the optical properties, mechanical properties, self-repairing properties, and the aging resistance of water-based paint film were investigated, so as to prepare water-based paint film with the best discoloration and self-repairing functions. The results showed that the paint film with 10.0% fluorane microcapsules in the topcoat and 5.0% lac resin microcapsules in the primer had better comprehensive properties, and the paint film changed from yellow to colorless at 32 °C, with a color difference of 68.9, hardness of 3H, adhesion grade of 0, impact resistance of 13.0 kg∙cm, and elongation at break of 20.0%. The resistance of the paint film to NaCl, ethanol, and detergent was grade 2, with slight discontinuous marks, and the resistance to red ink was grade 3, with slight marks. The lac resin microcapsules have good aging resistance, which can enhance the aging resistance of the paint film with fluorane microcapsules. The gap width of the paint film was repaired by 2.1 µm, the self-repairing rate was 12.3%, and the paint film with lac resin microcapsules had a better crack inhibition effect. The results have provided a reference for multifunctional wood coatings.


Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2366 ◽  
Author(s):  
Xiaoxing Yan ◽  
Yu Tao ◽  
Xingyu Qian

Microcapsules were prepared by in situ polymerization with urea formaldehyde resin as the wall material and Dulux waterborne acrylic acid as the core material. The effects of the core–wall ratio, water bath temperature and depositing time on the morphology, particle size, yield and encapsulation ratio of microcapsules were investigated by orthogonal experiment of three factors and two levels. The results showed that the core–wall ratio had the greatest influence on the performance of microcapsules. When the core–wall ratio was 0.58:1, the water bath temperature was 70 °C, and the depositing time was 5 d, the microcapsule performance was the best. With the increase in depositing time, the yield of microcapsule particles increased gradually, and the microcapsules appeared to show an adhesive phenomenon. However, the long-term depositing time did not lead to complete deposition and agglomeration of microcapsules. When 10.0% concentration of the waterborne acrylic microcapsules with 0.58:1 of core–wall ratio was added to the coatings, the mechanical and optical properties of the coatings did not decrease significantly, but the elongation at break increased significantly. Therefore, this study offers a new prospect for using waterborne acrylic microcapsules to improve the toughness of waterborne paint film which can be cured at room temperature on a wood surface.


Coatings ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1537
Author(s):  
Xiaoxing Yan ◽  
Nan Huang

The microcapsules were prepared by using melamine-formaldehyde resin as the wall material and aloin as the core material. The aloin was dissolved in ethanol and water to prepare microcapsules. The aloin powder, the aloin microcapsules prepared with ethanol as the solvent, and the aloin microcapsules prepared with water as the solvent were, respectively, added to the waterborne coating with different contents and coated on the surface of Tilia europaea. The effects of different modifiers and contents on the coating’s optical properties, mechanical properties, and antibacterial properties were explored. The results showed that the aloin microcapsules prepared with ethanol as the solvent had good morphology and comprehensive properties. When the content was 7.0%, the color difference of the waterborne coating was small, the adhesion was grade 3, the impact resistance was 12 kg·cm, and the antibacterial rate was 87.8%. In terms of antibacterial properties, the uncoated aloin powder, the coated aloin microcapsules prepared with ethanol as the solvent, and the aloin microcapsules prepared with water all have certain antibacterial properties and the antibacterial rates reached 99.2%, 97.3%, and 67.3%, respectively. This study provides a certain reference for developing antibacterial wood furniture coatings.


Coatings ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 239 ◽  
Author(s):  
Xiaoxing Yan ◽  
Lin Wang ◽  
Xingyu Qian

The modification experiment of waterborne coating was carried out by adding microcapsules. The wall material of the microcapsule was urea-formaldehyde resin and the core material of the microcapsule was epoxy resin. Core material can improve the toughness of the coating and prevent the cracking of the coating. The influences of different contents of microcapsules and the order of adding microcapsules in the coating process on the properties of gloss, color difference and toughness were studied. The results showed that the gloss of the waterborne coating decreased with the increase of microcapsule content. The color difference of coating increased first and then decreased, and when the microcapsule content was 8.0%, the color difference was the largest. The toughness of the coatings also increased first and then decreased. When the content of the microcapsule was 10.0%, the toughness of the coating was significantly enhanced. When the microcapsules with a content of 10.0% were added to the waterborne coating, under the same process, the coating gloss of microcapsules added to the primer was relatively high, and the coating gloss was the highest when the coating process was three-layer primer and two-layer topcoat. The microcapsule had little effect on the color difference of coating in different coating processes. When the coating process was three-layer primer and three-layer topcoat, the coating toughness was the best when microcapsules were added to the topcoats. This study provides a basis for industrial application of waterborne coatings to enhance their toughness.


Polymers ◽  
2021 ◽  
Vol 14 (1) ◽  
pp. 72
Author(s):  
Xiaoxing Yan ◽  
Wenbo Li ◽  
Yan Han ◽  
Taiyu Yin

The melamine/rice husk powder-coated shellac microcapsules were prepared by in-situ polymerization with melamine resin mixed with rice husk powder as microcapsule wall material and shellac as microcapsule core material. The effect of the addition amount of microcapsules with different wall material ratios on the performance of wood waterborne primer coating was investigated. The results show that the most important factor affecting the performance of microcapsules is the content of rice husk powder. Through the preparation and analysis of shellac microcapsule primer coating coated with melamine/rice husk powder, when the content of microcapsule powder is 0–6%, it has little effect on the optical properties of wood waterborne primer coating, and the microcapsule with 5.5% rice husk powder has little effect on the color difference of primer coating. The coating hardness increases with the increase of rice husk powder content in wall material. When the rice husk powder content in wall material is more than 5.5%, the coating hardness reaches the best. When the content of microcapsule powder is 3.0–9.0%, the adhesion of the coating is better, and the coating with rice husk powder content of 5.5% in microcapsule wall material has better impact resistance. When the content of rice husk powder was 5.5% and the content of microcapsule powder was 6%, the elongation at break of the primer coating was the highest and the tensile resistance was the best. The composition of wood waterborne primer did not change after adding microcapsule. The water-based primer with microcapsule has better aging resistance. The water-based primer coating with rice husk powder content of 5.5% and the addition amount of 6% had the best comprehensive performance, which lays the technical reference for the toughness and self-repairing of the waterborne wood coatings.


2013 ◽  
Vol 712-715 ◽  
pp. 105-110 ◽  
Author(s):  
Yi Shen Huang ◽  
Ji Ju Guan ◽  
Guo Wei Ma ◽  
Zhong Ya Li ◽  
Xue Feng Xu

With butyl stearate (BS) as the core material and melamine-formaldehyde resin (MF) as the wall material, BS-MF resin microcapsules were synthesized under in situ polymerization method. The microcapsules were characterized using FTIR, SEM and other methods. The four-ball friction method was performed to test the tribological property of the microcapsules when polyethylene glycol was taken as the base fluid. The results showed that base fluid with 3% microcapsules had a friction coefficient as small as 0.053 and the wear scar diameter could be 0.326mm (4%) under 314N. The microcapsules were ruptured under the action of friction and then the reactive group formed physical adsorption film. The physical adsorption film, together with the subsequently formed friction polyester film, presented a synergistic lubricating effect.


2020 ◽  
Vol 20 (3) ◽  
pp. 1554-1566 ◽  
Author(s):  
Xiaoyong Tan ◽  
Jiupeng Zhang ◽  
Dong Guo ◽  
Guoqing Sun ◽  
Yingying Zhou ◽  
...  

Cracks are the main challenges for asphalt pavement, which should be timely repaired. One of the most commonly used repairing methods is to fill the binding materials into cracks, but the repeated repairing ability is insufficient. The self-healing microcapsule technologies provide the potentials for enhancing the repeated repairing ability of filling materials. Therefore, the microcapsule core material was selected from sunflower oil in this study, and the capsular wall material was selected from melamine-urea-formaldehyde resin, which was used to prepare the microcapsule by using in-situ polymerization method. Three kinds of microcapsules with different particle sizes were prepared by adjusting the emulsifier dosage and core wall ratio. The microstructure, molecular structure, thermal stability, and dispersion features were further studied, and the effects of microcapsules with different particle sizes on the repeated repairability of the filling materials were evaluated via the fatiguerepair-fatigue test. In addition, the traditional regenerative microcapsules were compared to determine the optimal particle size range for sunflower oil microcapsules. According to the experimental research, it was thus concluded that the emulsion droplet size distribution was most concentrated when the emulsifier content was 0.7%; and when the core-wall ratio was 1.3:1, the microcapsules had uniform particle size and good dispersion effect. When the microcapsule emulsification rate was 900 rpm and microcapsule content was 2%, then the repeated repair effect for the microcapsule crack filling materials was optimal. The sunflower oil type microcapsule therefore meets the filling temperature requirement for the filler.


Coatings ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 785 ◽  
Author(s):  
Xiaoxing Yan ◽  
Yijuan Chang

In this paper, melamine–formaldehyde (MF) was used as the wall material, and epoxy resin was used as the core material to prepare microcapsules. The optical properties, mechanical properties and ageing resistance of waterborne topcoat were investigated by adding different mass fractions of microcapsules into the waterborne topcoat. Through scanning electron microscopy and infrared spectroscopy analysis, the prepared microcapsules of core-wall ratio of 0.50 were more uniform. It was found that when the mass fraction of microcapsules is less than 10.0% and the core–wall ratio is 0.50, the original color difference of the coating can be maintained. With the increase in microcapsule mass fraction, the gloss of the topcoat film gradually decreases. The mass fraction of the microcapsule of 4.0% with the core–wall ratio of 0.50 can maintain the original gloss of 30.0 GU. The topcoat film with the MF-coated epoxy resin microcapsules of the core–wall ratio of 0.50 has high impact resistance, adhesion and hardness. The results showed that the gloss loss and color difference of the coating with the MF-coated epoxy microcapsules were the lowest when the mass fraction of microcapsules was 4.0%, indicating that microcapsules can improve the stability of coating. These results lay a technical foundation for the development and application of high-performance wood coatings.


Coatings ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 1013
Author(s):  
Xiaoxing Yan ◽  
Wenting Zhao ◽  
Lin Wang ◽  
Xingyu Qian

The effects of the core-shell ratio and concentration of urea formaldehyde (UF) resin-coated waterborne acrylic resin microcapsules on the optical properties, mechanical properties and liquid resistance of waterborne topcoat coatings on the surface of Tilia europaea were investigated. With the increase of microcapsule concentration, the color difference and hardness of the paint film gradually increased, the gloss and adhesion of the paint film gradually decreased, and the impact resistance and elongation at break of the paint film increased first and then decreased. With the increase of the core-shell ratio, the hardness and impact resistance of the paint film increased first and then decreased, and the adhesion of the paint film decreased gradually. Red ink had a great influence on the liquid resistance of paint film. When the core-shell ratio of UF-coated waterborne acrylic resin microcapsule was 0.58:1 and the microcapsule concentration was 10.0%, the comprehensive performance of paint film on Tilia europaea was better. The prepared self-healing microcapsules applied to the waterborne coatings committed to prolonging the service life of the paint film.


2021 ◽  
Vol 1035 ◽  
pp. 668-679
Author(s):  
Jian Jun Fan ◽  
Sheng Zhong Kou ◽  
Rui Xian Ding ◽  
Ye Jiang

The effects of different process parameters on the microstructure and mechanical properties of Zr-based bulk metallic glass were studied by using four factors and four levels of orthogonal experiment. Through the observation and analysis of the X-ray diffraction pattern, room temperature compressibility, microhardness distribution and transmission electron micrograph of the [Zr0.72-x(Cu0.59Ni0.41)0.28+x]88-yAl12+y (atomic percent) amorphous alloy with different process parameters, the results show that the compressive strength of the amorphous alloys with composition of [Zr0.73(Cu0.59Ni0.41)0.27]88Al12 and [Zr0.73(Cu0.59Ni0.41)0.27]87Al13 amorphous alloy under the corresponding processing parameters has reached 2411MPa and 1993MPa, and the plastic strain of the alloys is 33.8% and 19.3%. At the same time, through orthogonal analysis, in the four process parameters, the superheat temperature of the melt during the preparation of the alloy mainly affects the compressive strength of the alloy, while the cooling rate of the melt during the preparation of the alloy has a great influence on the plastic properties of the alloy.


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