scholarly journals Current Research Status on Cold Sprayed Amorphous Alloy Coatings: A Review

Coatings ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 206
Author(s):  
Qiang Wang ◽  
Peng Han ◽  
Shuo Yin ◽  
Wen-Juan Niu ◽  
Le Zhai ◽  
...  
Keyword(s):  
High Temperature ◽  
Amorphous Alloy ◽  
Amorphous Alloys ◽  
Composite Coatings ◽  
Thermal Spraying ◽  
Functional Coatings ◽  
Research Status ◽  
Key Issues ◽  
Wear And Corrosion Resistance ◽  
Amorphous Coatings

Compared with traditional crystalline materials, amorphous alloys have excellent corrosion and wear resistance and high elastic modulus, due to their unique short-range ordered and long-range disordered atomic arrangement as well as absence of defects, such as grain boundaries and dislocations. Owing to the limitation of the bulk size of amorphous alloys as structural materials, the application as functional coatings can widely extend their use in various engineering fields. This review first briefly introduces the problems involved during high temperature preparation processes of amorphous coatings, including laser cladding and thermal spraying. Cold spray (CS) is characterized by a low-temperature solid-state deposition, and thus the oxidation and crystallization related with a high temperature environment can be avoided during the formation of coatings. Therefore, CS has unique advantages in the preparation of fully amorphous alloy coatings. The research status of Fe-, Al-, Ni-, and Zr-based amorphous alloy coatings and amorphous composite coatings are reviewed. The influence of CS process parameters, and powders and substrate conditions on the microstructure, hardness, as well as wear and corrosion resistance of amorphous coatings is analyzed. Meanwhile, the deposition mechanism of amorphous alloy coatings is discussed by simulation and experiment. Finally, the key issues involved in the preparation of amorphous alloy coatings via CS technology are summarized, and the future development is also being prospected.

scholarly journals Multi-Walled CNT Reinforcement to Thermal Spray Coatings

2018 ◽  
Vol 7 (2) ◽  
pp. 93-98
Author(s):  
Rakesh Goyal ◽  
Buta Singh Sidhu ◽  
Vikas Chawla
Keyword(s):  
Corrosion Resistance ◽  
Protective Coatings ◽  
Composite Coatings ◽  
Thermal Spraying ◽  
Surface Protection ◽  
Spray Coatings ◽  
Wear And Corrosion ◽  
Protection Technology ◽  
Thermal And Electrical Properties ◽  
Wear And Corrosion Resistance

Thermal spraying coating techniques have emerged as very effective surface protection technology to apply protective coatings for corrosion and wear resistance applications. These coatings have gained more importance in recent past. Advances in powder and wire production have resulted in development of various types of surface coatings with excellent wear and corrosion resistance properties. Because of excellent mechanical, thermal and electrical properties of Carbon Nanotubes, CNTs reinforced composite coatings are being developed for various applications, e.g. automotive, aerospace and sports equipment industry. It is observed that if properly deposited, these CNTs ceramic composite coatings can provide improved properties like wear and corrosion resistance. It has been found that CNTs composite coatings can be successfully deposited by thermal spraying techniques, and these coatings provide better performance than conventional coatings. This paper reviews the performance of such coatings developed by various researchers.

Warm Rolling Technique for Amorphous Alloy Strip Produced by Ultrarapid Cooling-Thermal Spraying Based on Hydraulic-Stress-Induced Structural Relaxation

2014 ◽  
Vol 783-786 ◽  
pp. 1920-1924
Author(s):  
R. Kurahashi ◽  
Toshiharu Morimoto ◽  
Y. Fukudome ◽  
S. Ishiura
Keyword(s):  
Amorphous Alloy ◽  
Amorphous Alloys ◽  
Room Temperature ◽  
Thermal Spraying ◽  
Warm Rolling ◽  
Alloy Strip ◽  
High Tensile Strength ◽  
Rolling Technique ◽  
Rolling Method ◽  
Soft Magnetism

Amorphous alloys have many superior properties such as high tensile strength,anticorrosion and easy soft-magnetism, but few amorphous alloys have been used as final productsbecause they lack plasticity at room temperature. Thus, we have developed a new amorphous alloyrolling method. Although the amorphous alloy was brittle at room temperature, it has deformedplastically by semisolid rolling under hydraulic stress. After being subjected to ultrarapidcooling-thermal spraying, amorphous alloy strips were rolled with a ditch roll in the viscoelasticregion below the glass transition temperature. Using this rolling method, we successfully preformedstrips for use in fuel cell separator. This rolling technique is based on the principle of stress-inducedstructural relaxation under hydraulic stress.

scholarly journals Sliding Wear Behavior of High-Temperature Vacuum-Brazed WC-Co-NiP Functional Composite Coatings

Materials ◽  
2021 ◽  
Vol 15 (1) ◽  
pp. 88
Author(s):  
Roxana Muntean ◽  
Dragoș-Toader Pascal ◽  
Norbert Kazamer ◽  
Gabriela Mărginean ◽  
Viorel-Aurel Șerban
Keyword(s):  
High Temperature ◽  
Sliding Wear ◽  
Wear Behavior ◽  
Composite Coatings ◽  
Dry Sliding Wear ◽  
Case Hardening ◽  
Functional Coatings ◽  
Wear Rates ◽  
The Coefficient Of Friction ◽  
Case Hardening Steel

The present study aimed to investigate the tribological behavior of high-temperature vacuum-brazed WC-Co-NiP functional coatings deposited on 16MnCr5 case hardening steel. Dry sliding wear resistance was evaluated using a non-conformal ball-on-disk arrangement, at room temperature against 100Cr6 and WC-Co static partners, respectively. Morphological, microstructural, and chemical composition analyses showed a complex, phased structure composed of tungsten carbide, nickel, and hard cobalt-based η-structure. In the testing conditions, the coefficient of friction against 100Cr6 and WC-Co counterparts entered a steady-state value after approximately 1000 m and 400 m, respectively. The wear track analysis revealed phenomena of particles trapped between the sliding bodies, as well as gradual removal of asperities. The calculations of the wear rates proved that the values were strongly influenced by properties of the sliding system, such as crystal structure, stress discontinuities, hardness, and material homogeneity.

scholarly journals A Compact Review of Laser Welding Technologies for Amorphous Alloys

Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1690
Author(s):  
Jian Qiao ◽  
Peng Yu ◽  
Yanxiong Wu ◽  
Taixi Chen ◽  
Yixin Du ◽  
...  
Keyword(s):  
Amorphous Alloy ◽  
Laser Welding ◽  
Amorphous Alloys ◽  
High Energy ◽  
Industrial Applications ◽  
High Energy Density ◽  
Current Status ◽  
Future Research ◽  
Technological Parameters ◽  
Fast Heating

Amorphous alloys have emerged as important materials for precision machinery, energy conversion, information processing, and aerospace components. This is due to their unique structure and excellent properties, including superior strength, high elasticity, and excellent corrosion resistance, which have attracted the attention of many researchers. However, the size of the amorphous alloy components remains limited, which affects industrial applications. Significant developments in connection with this technology are urgently needed. Laser welding represents an efficient welding method that uses a laser beam with high energy-density for heating. Laser welding has gradually become a research hotspot as a joining method for amorphous alloys due to its fast heating and cooling rates. In this compact review, the current status of research into amorphous-alloy laser welding technology is discussed, the influence of technological parameters and other welding conditions on welding quality is analyzed, and an outlook on future research and development is provided. This paper can serve as a useful reference for both fundamental research and engineering applications in this field.

High-Temperature Oxidation Resistance of Electroless Ni-P-ZrO2 Composite Coatings

2011 ◽  
Vol 686 ◽  
pp. 569-573 ◽  
Author(s):  
Ming Feng Tan ◽  
Wan Chang Sun ◽  
Lei Zhang ◽  
Quan Zhou ◽  
Jin Ding
Keyword(s):  
High Temperature ◽  
Carbon Steel ◽  
Oxidation Resistance ◽  
High Temperature Oxidation ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Low Carbon ◽  
Temperature Oxidation ◽  
P Matrix ◽  
Electroless Ni

Electroless Ni-P coating containing ZrO2particles was successfully co-deposited on low carbon steel substrate. The surface and cross-sectional micrographs of the composite coatings were observed with scanning electron microscopy (SEM). And the chemical composition of the coating was analyzed with energy dispersive spectroscopy (EDS). The oxidation resistance was evaluated by weight gains during high temperature oxidation test. The results showed that the embedded ZrO2particles with irregular shape uniformly distributed in the entire Ni-P matrix, and the coating showed a good adhesion to the substrate. The weight gain curves of Ni-P-ZrO2composite coatings and Ni-P coating at 923K oxidation experiments were in accordance with . The ZrO2particles in Ni-P matrix could significantly enhance the high temperature oxidation resistance of the carbon steel substrate as compared to pure Ni-P coating.

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