scholarly journals The Corrosion Resistance of Aluminum–Bronze Coatings as a Function of Gas Pressure Used in the Thermal Spraying Process

Coatings ◽  
2019 ◽  
Vol 9 (8) ◽  
pp. 507 ◽  
Author(s):  
Alfredo Morales ◽  
Oscar Piamba ◽  
Jhon Olaya

We report the results of the influence of acetylene and oxygen gas pressure on the corrosion resistance of bronze–aluminum coatings deposited on a naval brass substrate by means of the thermal (flame) deposition process. The coatings were characterized by means of scanning electronic microscopy (SEM), energy-dispersive X-ray spectrometry (EDS), X-ray diffraction (XRD), X-ray fluorescence (XRF), and transmission electron microscopy (TEM). The corrosion tests were carried out via Tafel and electrochemical impedance spectroscopy (EIS). In addition, some samples were selected in order to investigate heat treatment and its effects on corrosion resistance. The results indicate that changes in the pressure and flow of the gas affects the composition, morphology, and physical properties of the coatings, and these effects have consequences for the behavior of the coatings when they are immersed in corrosion environments. The collision speed of the particles was identified as the most significant factor that influences the properties and the performance of the coating. The gas pressure modified the oxides and the porosity level, which improved the corrosion resistance.

Coatings ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 722
Author(s):  
Morales ◽  
Piamba ◽  
Olaya

We report the results of the influence of the acetylene and oxygen gas pressure on the wear resistance of aluminum–bronze coatings deposited on naval brass substrate by means of the thermal (flame) deposition process. The coatings were characterized by means of scanning electronic microscopy (SEM), energy-dispersive X-ray spectrometry (EDS), X-ray diffraction (XRD), and X-ray fluorescence (XRF). The adhesion was determined with cross-hatching tests, and the mechanical response was assessed by measuring the nanohardness and by three-body and ball-on-disk abrasive wear tests. The results indicate that changes in the pressure and flow of the gas affect the morphology and the mechanical properties of the coatings, and these effects have consequences for the wear behavior of the coatings. Before the projection of the coatings, numerical simulations were carried out using Jets & Poudres software, where the collision speed of the particles was identified as the most significant factor that influences the mechanical properties and the performance of the coating. The gas pressure modified the hardness and the porosity level, which allowed improving the wear resistance.


Author(s):  
Abeens M ◽  
R Murugananthan

Abstract As AA 7075 T651 comprehensively is used in the marine naval vessels, the factor of corrosion performance always plays a significant role. In this work, an investigation is carried out to study the effect of corrosion behaviour of shot peened AA 7075 T651 in 3.5% solution. From the potentiodynamic polarization study, a 27.72% decrease is ascertained in the Icorr in shot peened specimen in correlation to unpeened aluminium alloy. A drop in Icorr from 1.883 to 1.480 mA/cm2 in shot peened specimen, indicates enhanced pitting corrosion resistance. An electrochemical impedance spectroscopy reveals a surge in the oxide layer formation on the peened surface aiding the drop in corrosion rate. Resistance to pit formations and improvement in oxygen deposition in the peened specimen is observed availing a Scanning Electron Microscopy (SEM) and Energy Dispersive X-Ray analysis (EDX). The micro structures of the peened and unpeened specimen are captured using optical microscopy and Transmission electron microscopy (TEM). Micro-strain, dislocation density is also calculated from the X- ray diffraction analysis (XRD), in which grain size reduces by 28.07%, dislocation density surges by 38.65% and micro strain increases by 21.95% in peened specimen in correlation to unpeened AA 7075 T651, resulting in a surge in corrosion resistance by 27.92% in the peened specimen in correlation to unpeened aluminium alloy.


Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 89
Author(s):  
Wei Yuan ◽  
Qian Hu ◽  
Jiao Zhang ◽  
Feng Huang ◽  
Jing Liu

This study modified graphene oxide (GO) with hydrophilic octadecylamine (ODA) via covalent bonding to improve its dispersion in silicone-modified epoxy resin (SMER) coatings. The structural and physical properties of ODA-GO were characterized by field-emission scanning electron microscopy (FE-SEM), X-ray diffraction analysis (XRD), Fourier transform infrared spectroscopy (FT-IR), Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), and contact angle tests. The ODA-GO composite materials were added to SMER coatings by physical mixing. FE-SEM, water absorption, and contact angle tests were used to evaluate the physical properties of the ODA-GO/SMER coatings, while salt spray, electrochemical impedance spectroscopy (EIS), and scanning Kelvin probe (SKP) methods were used to test the anticorrosive performance of ODA-GO/SMER composite coatings on Q235 steel substrates. It was found that ODA was successfully grafted onto the surfaces of GO. The resulting ODA-GO material exhibited good hydrophobicity and dispersion in SMER coatings. The anticorrosive properties of the ODA-GO/SMER coatings were significantly improved due to the increased interfacial adhesion between the nanosheets and SMER, lengthening of the corrosive solution diffusion path, and increased cathodic peeling resistance. The 1 wt.% ODA-GO/SMER coating provided the best corrosion resistance than SMER coatings with other amounts of ODA-GO (including no addition). After immersion in 3.5 wt.% NaCl solution for 28 days, the low-frequency end impedance value of the 1 wt.% ODA-GO/SMER coating remained high, at 6.2 × 108 Ω·cm2.


Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 852
Author(s):  
Asiful H. Seikh ◽  
Hossam Halfa ◽  
Mahmoud S. Soliman

Molybdenum (Mo) is an important alloying element in maraging steels. In this study, we altered the Mo concentration during the production of four cobalt-free maraging steels using an electroslag refining process. The microstructure of the four forged maraging steels was evaluated to examine phase contents by optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) analysis. Additionally, we assessed the corrosion resistance of the newly developed alloys in 3.5% NaCl solution and 1 M H2SO4 solution through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. Furthermore, we performed SEM and energy-dispersive spectroscopy (EDS) analysis after corrosion to assess changes in microstructure and Raman spectroscopy to identify the presence of phases on the electrode surface. The microstructural analysis shows that the formation of retained austenite increases with increasing Mo concentrations. It is found from corrosion study that increasing Mo concentration up to 4.6% increased the corrosion resistance of the steel. However, further increase in Mo concentration reduces the corrosion resistance.


NANO ◽  
2016 ◽  
Vol 11 (10) ◽  
pp. 1650114 ◽  
Author(s):  
Dan Li ◽  
Jianwei Li ◽  
Caiqin Han ◽  
Xinsheng Zhao ◽  
Haipeng Chu ◽  
...  

Few-layered MoS2 nanostructures were successfully synthesized by a simple hydrothermal method without the addition of any catalysts or surfactants. Their morphology, structure and photocatalytic activity were characterized by X-ray diffraction, scanning electron microscopy, energy dispersive X-ray spectroscopy, transmission electron microscopy, electrochemical impedance spectra and UV-Vis absorption spectroscopy, respectively. These results show that the MoS2 nanostructures synthesized at 180[Formula: see text]C exhibit an optimal visible light photocatalytic activity (99%) in the degradation of Rhodamine B owing to the relatively easier adsorption of pollutants, higher visible light absorption and lower electron–hole pair recombination.


2010 ◽  
Vol 64 ◽  
pp. 13-18 ◽  
Author(s):  
Shahin Khameneh Asl ◽  
Mohammad Reza Saghi Beyragh ◽  
Mahdi Ghassemi Kakroudi

Interest in nanomaterials has increased in recent years. This is due to the potential of size reduction to nanometric scale to provide properties of materials such as hardness, toughness, wear, and corrosion resistance. The current study is focused on WC-Co cermet coats, materials that are extensively used in applications requiring wear resistance. In this work, WC-17Co powder was thermally sprayed onto mild steel using High Velocity Oxy Fuel (HVOF) spray technique. The nanostructured specimen was produced from sprayed sample by heat-treating at 1100°C in a vacuum chamber. Their structures were studied by using X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). Polarization and electrochemical impedance spectroscopy (EIS) tests were performed on the both types of coated samples in 3.5% NaCl solution. The amorphous phase in WC-17Co coating was transformed to crystalline phases by heat treatment at high temperatures. The heat treatment of these coatings at high temperature also resulted in partially dissolution of WC particles and formation of new crystalline phases. Generation of these phases produced the nanostructured coating with better mechanical properties. Comparative electro chemical test results showed that, the heat treatment could improve corrosion resistance of the nanostructured WC-17Co coat than the as sprayed coats.


CORROSION ◽  
10.5006/3767 ◽  
2022 ◽  
Author(s):  
Malvika Karri ◽  
Amit Verma ◽  
J.B. Singh ◽  
Sunil Kumar Bonagani ◽  
U.K. Goutam

This work seeks to understand the underlying mechanism involved in passivity of Ni-Cr-Mo alloys in a less concentrated HCl solution (1M) by systematically varying contents of Cr and Mo solutes in model Ni-Cr-Mo alloys. Corrosion behaviour was evaluated based on potentiodynamic polarisation tests carried out in conjunction with electrochemical impedance and x-ray photoelectron spectroscopies of passive films that formed on alloys during their exposure to the HCl solution. Results have shown that an increase in Mo alone is not sufficient to improve the corrosion resistance of the alloys at lower concentrations of HCl. Optimum concentrations of Cr and Mo solutes have been found to be in the vicinity of ~17 wt.% Cr and ~19 wt.% Mo for superior corrosion resistance of the alloys. This was attributed to the protection of the Cr2O3 layer as a consequence of the enrichment of Mo6+ ions in the passive film in 1M HCl solution.


2019 ◽  
Vol 10 ◽  
pp. 62-70 ◽  
Author(s):  
Yong Li ◽  
Peng Yang ◽  
Bin Wang ◽  
Zhongqing Liu

Bimetallic phosphides have been attracting increasing attention due to their synergistic effect for improving the hydrogen evolution reaction as compared to monometallic phosphides. In this work, NiCoP modified hybrid electrodes were fabricated by a one-step electrodeposition process with TiO2 nanotube arrays (TNAs) as a carrier. X-ray diffraction, transmission electron microscopy, UV–vis diffuse reflection spectroscopy, X-ray photoelectron spectroscopy and scanning transmission electron microscopy/energy-dispersive X-ray spectroscopy were used to characterize the physiochemical properties of the samples. The electrochemical performance was investigated by cyclic voltammetry, linear sweep voltammetry, and electrochemical impedance spectroscopy. We show that after incorporating Co into Ni–P, the resulting Ni x Co y P/TNAs present enhanced electrocatalytic activity due to the improved electron transfer and increased electrochemically active surface area (ECSA). In 0.5 mol L−1 H2SO4 electrolyte, the Ni x Co y P/TNAs (x = 3.84, y = 0.78) demonstrated an ECSA value of 52.1 mF cm−2, which is 3.8 times that of Ni–P/TNAs (13.7 mF cm−2). In a two-electrode system with a Pt sheet as the anode, the Ni x Co y P/TNAs presented a bath voltage of 1.92 V at 100 mA cm−2, which is an improvment of 79% over that of 1.07 V at 10 mA cm−2.


2019 ◽  
Vol 26 (10) ◽  
pp. 1950080
Author(s):  
JIBO JIANG ◽  
HAOTIAN CHEN ◽  
LIYING ZHU ◽  
YAOXIN SUN ◽  
WEI QIAN ◽  
...  

Graphene oxide (GO) sheet and ultrasonic field (UF) were successfully employed to produce Ni–B/GO and UF–Ni–B/GO composite coatings on Q235 mild steel by electroless plating. The composite coatings’ structure and surface morphology were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), Raman spectroscopy and X-ray photoelectron spectroscopy (XPS). Results showed that GO was successfully co-deposited in the Ni–B alloy. Moreover, UF–Ni–B/GO composite coatings have smoother surface and thicker cross-section than others. The microhardness and corrosion resistance of the sample coatings were determined using Vickers hardness tests, Tafel electrochemical tests and electrochemical impedance measurements (EIS) in 3.5[Formula: see text]wt.% NaCl solution to receive the effect of GO and ultrasonic. The findings indicated that UF–Ni–B/GO exhibited optimum hardness (856[Formula: see text]HV) and enhanced corrosion resistance (6.38 [Formula: see text][Formula: see text] over the Ni–B and Ni–B/GO coatings. Due to these interesting properties of the coating, it could be used as a protective material in the automotive and aerospace industries for parts of machines that were manipulated in high temperature and corrosive environments.


2020 ◽  
pp. 875608792093930 ◽  
Author(s):  
I Pugazhenthi ◽  
S Mohammed Ghouse

Mild steel materials have wide applications in marine construction, because they are low cost, available and easy to handle. However, they have to be protected from corrosive media by coating with polymer hybrid materials. This paper focuses on the anticorrosive properties of poly(4-methyl-5-vinylthiazole) PVTZ coatings on mild steel. Further the coating resistance is enhanced by incorporating Titania Nano particles (TiO2NPs). The nanoparticles were evaluated using X-ray diffraction studies (XRD) and transmission electron microscopy (TEM). PVTZ and its TiO2 nanocomposite were coated on mild steel. Their anticorrosive behavior was analyzed by potentiodynamic polarization and electrochemical impedance spectroscopy in 3.5% (w/v) NaCl.


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